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Page 7

SKU 98135

For technical questions, please call 1-800-444-3353.

Strip 6” of the outer insulation cover-

3. 

ing the Cable (60) being careful not to 

damage the wire insulation.
Pass the stripped end of the Cable 

4. 

(60) through the Cable Connector 

(53) until 2” of the unstripped wire is 

within the Motor Casing Assembly 

(6).
Strip 1/2” of the insulation from the 

5. 

ends of the Cable (60).  Connect 

these wires to the matching colored 

Pump Wires using wire nuts (not sup-

plied).
Fold all wires into the Motor Casing 

6. 

assembly (6) and replace the Junc-

tion Box Cover (18).  Make sure all 

screws are seated so there is no 

space between the Junction Box 

Cover (18) and the Motor Casing As-

sembly (6).
Run the Cable (60) to the 12 Volt 

7. 

DC battery or similar power source.   

Support the Cable (60) as necessary 

and protect it from heat, sharp edges 

or any other obstacle that could dam-

age it. 
Strip the outer Cable (60) covering 

8. 

as necessary.  Make a secure con-

nection to the tank, barrel, drum or 

vehicle with the Ground Wire (51).

nOte:  to determine if a vehicle 

9. 

system is negative (-) or positive 

(+), check the battery marking of 

the terminal that is wired to the 

vehicles frame or motor block.  For 

vehicles with negative (-) ground, 

connect the negative (black) wire 

to the vehicle frame.  For vehicles 

with positive (+)  ground, connect 

the positive (red) wire to the ve-

hicle frame.

If attaching to a vehicle, attach one 

10. 

end of a 30 amp fuse holder to the 

end of the remaining wire.  Connect 

the other end of the fuse holder to 

the ungrounded side of the power 

source.  The battery terminal or the 

end of the battery cable is recom-

mended.
Check all connections to make sure 

11. 

they are correct.  Install the 30 amp 

fuse in the fuse holder.

Summary of Contents for 98135

Page 1: ...serious injury Save this manual Copyright 2008 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the...

Page 2: ...ates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury CAUTION without the safety alert symbol is u...

Page 3: ...allow children to operate it Do not wear clothing made from 8 synthetic fibers There is danger from static electricity build up causing sparks that could lead to fire or explo sion Place empty contai...

Page 4: ...unreadable or miss ing contact Harbor Freight Tools for a replacement Save these instructions Specifications Application Permanent Magnetic Motor pumps diesel Kerosene Light weight oils water and anti...

Page 5: ...een installed on tank barrel or drum When installed at tach parts as in steps two and three Wrench tighten all connections 5 Functions This Fuel Transfer Pump is com 1 patible and may be used with the...

Page 6: ...opening Install the Hose 55 and Nozzle 54 4 See Assembly Instructions on page 6 of this manual Connect the Cable 60 that extends 5 from the Cable Connector 53 Make sure to connect the Ground Wire 51 T...

Page 7: ...ce Support the Cable 60 as necessary and protect it from heat sharp edges or any other obstacle that could dam age it Strip the outer Cable 60 covering 8 as necessary Make a secure con nection to the...

Page 8: ...ck of 1 container being filled to reduce static electricity buildup On initial start up it may be necessary 2 to hold the Nozzle 54 open a few seconds to allow pump to prime Remove Nozzle 54 from Pump...

Page 9: ...1 inspect the general condition of the Pump Check for loose screws loose or bro ken electrical wiring and any other condition that may affect its safe operation Maintain labels and nameplates on 2 th...

Page 10: ...Valve 28 sticking 3 Vanes 33 sticking 4 Excessive Rotor 34 or Vane 5 33 wear Hose 55 damage 6 Remove and clean Screen 25 1 Check Suction Pipe 58 for leaks or 2 restrictions Remove and inspect Bypass V...

Page 11: ...lace if needed with identical part by qualified technician Fluid leakage Bad O Ring or Gasket 1 Dirty shaft seal 2 Bad shaft seal 3 Incompatible fluid 4 Check all O Rings and Gaskets 1 See Parts List...

Page 12: ...ad 1 22 10 24 X 3 4 Star Screw 6 23 5 32 X 1 2 Pin 1 24 Inlet Flange 1 25 Screen 1 26 Inlet Gasket 1 27 Check Valve Assembly 1 28 Bypass Valve 1 29 Bypass Valve Gasket 1 30 Bypass Spring 1 PARTS LIST...

Page 13: ...3353 ASSEMBLY DIAGRAM Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes...

Page 14: ...ecial or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limita tion of exclusion may...

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