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Page 10

SKU 98135

For technical questions, please call 1-800-444-3353.

troubleshooting

problem

possible causes

likely solutions

Pump will not 

prime

Suction Pipe (58) leak.

1. 

Bypass Valve (28) open.

2. 

Vanes (33) sticking. 

3. 

Inlet Gasket (26) leakage.

4. 

Excessive Rotor (34) or Vane 

5. 

(33) wear.
Motor not operating. 

6. 

 

Motor is running backwards.

7. 

Check for leaks in Suction Pipe (58).

1. 

Remove and inspect Bypass Valve (28).

2. 

Check Vanes (33) and slots for nicks, burrs, 

3. 

wear, and accumulation.
Check and tighten all covers and joints.

4. 

Check Rotor (34) and Vanes (33) for 

5. 

excessive wear or possible damage.
Motor Rotor (34) should turn clockwise 

6. 

at Pump end; if not, have it repaired by a 

qualified technician. 

Check all wiring for correct polarity.

7. 

Pump hums but 

will not operate

Dirt in Pump cavity.

1. 

Motor failure.

2. 

Clean out Pump cavity.

1. 

Motor bearing(s) (2) possibly frozen.  Have 

2. 

Motor repaired by qualified technician. 

Low Capacity

Excessive dirt in Screen (25).

1. 

Suction Pipe (58) Problem. 

2. 

Bypass Valve (28) sticking.

3. 

Vanes (33) sticking.

4. 

Excessive Rotor (34) or Vane 

5. 

(33) wear.
Hose (55) damage.

6. 

Remove and clean Screen (25).

1. 

Check Suction Pipe (58) for leaks or 

2. 

restrictions.
Remove and inspect Bypass Valve (28)

3. 

Check Vanes (33) and slots for wear or 

4. 

deposits.
Check Rotor (34 and Vanes (33) for 

5. 

excessive wear or damage.
Replace Hose (55)

6. 

 (dO nOt repair)

Pump runs slowly

Incorrect voltage.

1. 

Vanes (33) sticking.

2. 

Wiring problem. 

3. 

Motor Casting Assembly (6) 

4. 

out of line. 

Brush problem. 

5. 

 

Motor problem. 

6. 

 

Motor failure. 

7. 

Check incoming line voltage.

1. 

Check Vanes (33) and slots for wear.

2. 

Check for loose or broken wiring and replace 

3. 

if damage is found.
Motor frame must be installed with punch 

4. 

mark in line with notch in Motor Casting 

Assembly (6).
Check Brushes for excessive wear and 

5. 

adequate spring tension.  Have repaired or 

replaced by qualified technician. 

Inspect armature and commutator and repair 

6. 

or replace if necessary.  Have work done by 

a qualified technician. 

Motor bearing(s) (2) failing.  Have repaired 

7. 

by qualified technician. 

Follow all safety precautions whenever diagnosing or servicing the pump.  

Disconnect power supply before service by qualified technician only.

Summary of Contents for 98135

Page 1: ...serious injury Save this manual Copyright 2008 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the...

Page 2: ...ates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury CAUTION without the safety alert symbol is u...

Page 3: ...allow children to operate it Do not wear clothing made from 8 synthetic fibers There is danger from static electricity build up causing sparks that could lead to fire or explo sion Place empty contai...

Page 4: ...unreadable or miss ing contact Harbor Freight Tools for a replacement Save these instructions Specifications Application Permanent Magnetic Motor pumps diesel Kerosene Light weight oils water and anti...

Page 5: ...een installed on tank barrel or drum When installed at tach parts as in steps two and three Wrench tighten all connections 5 Functions This Fuel Transfer Pump is com 1 patible and may be used with the...

Page 6: ...opening Install the Hose 55 and Nozzle 54 4 See Assembly Instructions on page 6 of this manual Connect the Cable 60 that extends 5 from the Cable Connector 53 Make sure to connect the Ground Wire 51 T...

Page 7: ...ce Support the Cable 60 as necessary and protect it from heat sharp edges or any other obstacle that could dam age it Strip the outer Cable 60 covering 8 as necessary Make a secure con nection to the...

Page 8: ...ck of 1 container being filled to reduce static electricity buildup On initial start up it may be necessary 2 to hold the Nozzle 54 open a few seconds to allow pump to prime Remove Nozzle 54 from Pump...

Page 9: ...1 inspect the general condition of the Pump Check for loose screws loose or bro ken electrical wiring and any other condition that may affect its safe operation Maintain labels and nameplates on 2 th...

Page 10: ...Valve 28 sticking 3 Vanes 33 sticking 4 Excessive Rotor 34 or Vane 5 33 wear Hose 55 damage 6 Remove and clean Screen 25 1 Check Suction Pipe 58 for leaks or 2 restrictions Remove and inspect Bypass V...

Page 11: ...lace if needed with identical part by qualified technician Fluid leakage Bad O Ring or Gasket 1 Dirty shaft seal 2 Bad shaft seal 3 Incompatible fluid 4 Check all O Rings and Gaskets 1 See Parts List...

Page 12: ...ad 1 22 10 24 X 3 4 Star Screw 6 23 5 32 X 1 2 Pin 1 24 Inlet Flange 1 25 Screen 1 26 Inlet Gasket 1 27 Check Valve Assembly 1 28 Bypass Valve 1 29 Bypass Valve Gasket 1 30 Bypass Spring 1 PARTS LIST...

Page 13: ...3353 ASSEMBLY DIAGRAM Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes...

Page 14: ...ecial or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limita tion of exclusion may...

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