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38.  Apply shielding mesh.

Starting over the ground connections on the extruded 

dielectric side of the splice, wrap one half-lapped layer of 2 

inch 

(50mm) 

 wide shielding mesh across the splice and tie off 

with a slip knot to the PILC cable lead sheath.

Abrade and solvent clean cable jackets (or lead sheath) as 

shown using an approved solvent.

4" 

(100mm)

Abrade and Clean

Copper Shielding Mesh

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Sealing Breakout

364x

40.  Apply red sealant.

Allow breakout to cool sufficiently to touch before proceeding.

Apply one wrap of red sealant over the body of the breakout 

as shown.

Continue to Step 41.

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One wrap
Red Sealant

365x

39.  Position non-conductive sealing breakout; shrink in 
place.

Make sure that the full length of the fingers of the breakout 

are over the extruded dielectric cable jackets with the body 

extending over the splices.  

Shrink in place starting at the fingers and working toward the 

splice center.

41.  Position wraparound sleeve.

Remove or tape over all sharp points to prevent puncture of 

wraparound sleeve.

Remove backing from the wrap-around sealing sleeve and 

center sleeve over splice.  Slide metal retention clip onto 

butted rails.

 

Retention Clip

Black Wraparound Sleeve

366

PCN 307937-000

Effective Date:  March 13, 2007

PII 54917, Rev AJ

15

42.  Install channels.

Slide the channels toward the center from each end of the 

sleeve and over the retention clip.  A minimum of 1/4 inch of 

channel should be extended beyond the edges of the sleeve.

If channels slide on easily go to step 43.  If channel fit 
seems tight, continue with next paragraph.

As shown in illustration A, make sure flap is not pinched 

between the rails.  Push the sleeve up from the bottom and 

down from the top while sliding on channel as shown in 

illustration B.  The idea is to flatten the rails together to prevent 

the channels from binding.

1/4" min.

(5mm)

1/4" min.

(5mm)

Retention
Clip

Channels slide over

retention clip

367

Summary of Contents for Raychem HVS-T-1580E-S Series

Page 1: ...y his own experience and expertise when installing product Recommended Tyco Electronics Torches Install heat shrinkable cable accessories with a clean burning torch i e a propane torch that does not d...

Page 2: ...itional braid may be needed for LC shield lead sheath cables or if external grounding or shield interrupting is required Tyco Electronics HVS EG supplies ground braid spring clamp and suggested modifi...

Page 3: ...l wires to dimension E and temporarily tape over ends Go to Step 4 CHOICE 4 D B C C L Poly E Temporarily tape over ends of neutral wires PILC 180 Table 3 Poly Poly Poly PILC Jacket Cutback Wire Cutbac...

Page 4: ...s to prevent unwrapping and tape over sharp edges with one wrap of electrician s tape Go to Step 7 CHOICE 1 Lead Sheath Paper Insulation 6 Phase Shield 150mm PILC 102 Lead Sheath Paper Insulation 1 2...

Page 5: ...1581E S 5 1 2 140mm HVS T 1582E S 6 1 2 165mm HVS T 1583E S 7 178mm PILC OBT Insulation G C L 220 PCN 307937 000 Effective Date March 13 2007 PII 54917 Rev AJ 5 10 Position black conductive tubes shri...

Page 6: ...rips of SRM should be used to build the SRM to the shape shown Note Do not over apply The finished SRM diameter should not exceed that of the breakout installed in the next step PILC Stretch SRM to 1...

Page 7: ...If using Tyco Electronics CSBS ShearBolt connectors refer to the installation instruction packaged wtih the connector for insulation cutback dimensions Y 1 2 Length of Connector Z Insulation Cutback...

Page 8: ...angle cut piece of SRM Place tip of SRM at black conductive tube step and tightly wrap to fill the step Overlap black conductive tube and OBT Insulation and taper down to meet OBT Insulation as shown...

Page 9: ...are no longer visible 1 2 3 Center tube over connection area Black Stress Control Tube Shrink tube until smooth profile Visible wrap lines 310 Red Sealant Red Sealant 312 28 Apply red sealant Remove b...

Page 10: ...the remaining 5 125mm of tubes 7 After completing these steps heat the entire tubes for approximately 1 minute Note 8 The raised ridges should disappear Absence of ridges can be observed by visual in...

Page 11: ...copper foil tape provided Repeat for remaining phases Discard drain wire connectors Go to Step 31 CHOICE 3 PCN 307937 000 Effective Date March 13 2007 PII 54917 Rev AJ 11 If Lead Sheath Cable 1 C SID...

Page 12: ...e Tie off with a half hitch Lay the three braids across the joint evenly spaced around the joint circumference so that the braids overlap the mesh and temporarily tape the braids in position Make two...

Page 13: ...de 1 Temporarily tape the braids in position Make two wraps of LARGE spring clamp over the braids and mesh on 3 C side Remove the temporary tape and fold back the braids back over the spring clamp tow...

Page 14: ...ack over the spring clamp and wrap the remaining spring clamp Tighten and secure the spring clamp Solvent clean and abrade cable jacket for 4 as shown Apply one wrap of thick red sealant onto the cabl...

Page 15: ...tarting at the fingers and working toward the splice center 41 Position wraparound sleeve Remove or tape over all sharp points to prevent puncture of wraparound sleeve Remove backing from the wrap aro...

Page 16: ...ack as sleeve shrinks in place This completes the splice Note Allow to cool before moving or placing in service Adhesive Flow both ends White indicator 368 A B PCN 307937 000 Effective Date March 13 2...

Page 17: ...d Sealant 239 7 Position non conductive sealing breakout shrink in place Position the breakout on the poly cable semi con with the fingers clear of the neutral wires and the body over the three splice...

Page 18: ...d the heat sensitive green paint is completely converted to black Continue heating the rail channel area for another 5 seconds per foot A white line should be visible in the channel gaps indicating su...

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