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29.  Position black/red dual layer tubes; shrink in place.

Note: 

Black/red dual layer tubes take longer to shrink than 

previous tubes.  

Center tubes over joint. 

(1) Begin shrinking in center of tubes, working torch around 

all sides of the tubes.

  Pay particular attention to the back and 

underside of the tubes.

(2) Before continuing, gently twist the unshrunk end of the 

tubes to feel for resistance to movement in center indicating the 

center is shrunk.

(3) Shrink from the center toward one end and stop about 5”

 

(125mm)

 from the end of the tubes.

(4) Return to the center and shrink toward the other end, again 

stopping about 5”

 (125mm)

 from the end of the tubes.

(5) Go back to first end and shrink the remaining 5”

 (125mm)

 of 

tubes.  

(6) Go back to second end and shrink the remaining 5”

 

(125mm) 

of tubes.

(7) After completing these steps, heat the entire tubes for 

approximately 1 minute.

Note:

  (8) The raised ridges should disappear.  Absence of 

ridges can be observed by visual inspection and by feeling 

surface with a gloved hand.

Post heat 1 minute

Inspect tube.  Absence of raised ridges can be observed by
visual inspection and by feeling the surface with a gloved hand.

5"

(125mm)

Raised ridges will

recede during shrinking

Twist gently to check for
resistance to movement in center.

1

Black/ Red 
Dual Layer Tube

2

5"

(125mm)

3

4

5

6

7

8

313

30.  Install ground on single core side of splice.

Choose the appropriate cable type (Choice 1-5) and follow the 

directions given to ground each phase.

Note:  

Use smaller spring clamps on 1/C cables.  The 2.0” 

spring clamp is for use on the 3/C PILC cable.

If Unjacketed Concentric Neutral Cable
Go to Step 1 on Page 16.

CHOICE 1

PCN 307937-000

Effective Date:  March 13, 2007

PII 54917, Rev AJ

10

Summary of Contents for Raychem HVS-T-1580E-S Series

Page 1: ...y his own experience and expertise when installing product Recommended Tyco Electronics Torches Install heat shrinkable cable accessories with a clean burning torch i e a propane torch that does not d...

Page 2: ...itional braid may be needed for LC shield lead sheath cables or if external grounding or shield interrupting is required Tyco Electronics HVS EG supplies ground braid spring clamp and suggested modifi...

Page 3: ...l wires to dimension E and temporarily tape over ends Go to Step 4 CHOICE 4 D B C C L Poly E Temporarily tape over ends of neutral wires PILC 180 Table 3 Poly Poly Poly PILC Jacket Cutback Wire Cutbac...

Page 4: ...s to prevent unwrapping and tape over sharp edges with one wrap of electrician s tape Go to Step 7 CHOICE 1 Lead Sheath Paper Insulation 6 Phase Shield 150mm PILC 102 Lead Sheath Paper Insulation 1 2...

Page 5: ...1581E S 5 1 2 140mm HVS T 1582E S 6 1 2 165mm HVS T 1583E S 7 178mm PILC OBT Insulation G C L 220 PCN 307937 000 Effective Date March 13 2007 PII 54917 Rev AJ 5 10 Position black conductive tubes shri...

Page 6: ...rips of SRM should be used to build the SRM to the shape shown Note Do not over apply The finished SRM diameter should not exceed that of the breakout installed in the next step PILC Stretch SRM to 1...

Page 7: ...If using Tyco Electronics CSBS ShearBolt connectors refer to the installation instruction packaged wtih the connector for insulation cutback dimensions Y 1 2 Length of Connector Z Insulation Cutback...

Page 8: ...angle cut piece of SRM Place tip of SRM at black conductive tube step and tightly wrap to fill the step Overlap black conductive tube and OBT Insulation and taper down to meet OBT Insulation as shown...

Page 9: ...are no longer visible 1 2 3 Center tube over connection area Black Stress Control Tube Shrink tube until smooth profile Visible wrap lines 310 Red Sealant Red Sealant 312 28 Apply red sealant Remove b...

Page 10: ...the remaining 5 125mm of tubes 7 After completing these steps heat the entire tubes for approximately 1 minute Note 8 The raised ridges should disappear Absence of ridges can be observed by visual in...

Page 11: ...copper foil tape provided Repeat for remaining phases Discard drain wire connectors Go to Step 31 CHOICE 3 PCN 307937 000 Effective Date March 13 2007 PII 54917 Rev AJ 11 If Lead Sheath Cable 1 C SID...

Page 12: ...e Tie off with a half hitch Lay the three braids across the joint evenly spaced around the joint circumference so that the braids overlap the mesh and temporarily tape the braids in position Make two...

Page 13: ...de 1 Temporarily tape the braids in position Make two wraps of LARGE spring clamp over the braids and mesh on 3 C side Remove the temporary tape and fold back the braids back over the spring clamp tow...

Page 14: ...ack over the spring clamp and wrap the remaining spring clamp Tighten and secure the spring clamp Solvent clean and abrade cable jacket for 4 as shown Apply one wrap of thick red sealant onto the cabl...

Page 15: ...tarting at the fingers and working toward the splice center 41 Position wraparound sleeve Remove or tape over all sharp points to prevent puncture of wraparound sleeve Remove backing from the wrap aro...

Page 16: ...ack as sleeve shrinks in place This completes the splice Note Allow to cool before moving or placing in service Adhesive Flow both ends White indicator 368 A B PCN 307937 000 Effective Date March 13 2...

Page 17: ...d Sealant 239 7 Position non conductive sealing breakout shrink in place Position the breakout on the poly cable semi con with the fingers clear of the neutral wires and the body over the three splice...

Page 18: ...d the heat sensitive green paint is completely converted to black Continue heating the rail channel area for another 5 seconds per foot A white line should be visible in the channel gaps indicating su...

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