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27.  Check position of black stress control tubes; shrink in 
place.

Center the tubes over the splice.  Begin shrinking at the center 

(1) of the tubes, working the torch around all sides of the 

tubes.  After the center portion shrinks, work towards one end 

(2), then to the opposite end (3).

Note:

  Do not point the flame at the cable semi-con.

The rings from the SRM wraps may be visible as the tubing 

shrinks.

Post heat the connector area until the tube surface is smooth 

and the underlying SRM wraps are no longer visible.

1

2

3

Center tube

over connection area

Black Stress Control Tube

Shrink tube
until smooth profile

Visible wrap
lines

310

Red Sealant

Red Sealant

312

28.  Apply red sealant.

Remove backing from red sealant.  Using light tension, wrap 

one layer of red sealant over the cable, butted against the 

black stress control tube as shown.  

26.  Position black stress control tube.

Center black stress control tube over the completed connector 

area.  Be sure to equally overlap the Poly cable semi-con and 

the PILC cable black conductive tube.  

Repeat Steps 22-26  for the remaining two phases.

Black Stress Control Tube

309

PCN 307937-000

Effective Date:  March 13, 2007

PII 54917, Rev AJ

9

Summary of Contents for Raychem HVS-T-1580E-S Series

Page 1: ...y his own experience and expertise when installing product Recommended Tyco Electronics Torches Install heat shrinkable cable accessories with a clean burning torch i e a propane torch that does not d...

Page 2: ...itional braid may be needed for LC shield lead sheath cables or if external grounding or shield interrupting is required Tyco Electronics HVS EG supplies ground braid spring clamp and suggested modifi...

Page 3: ...l wires to dimension E and temporarily tape over ends Go to Step 4 CHOICE 4 D B C C L Poly E Temporarily tape over ends of neutral wires PILC 180 Table 3 Poly Poly Poly PILC Jacket Cutback Wire Cutbac...

Page 4: ...s to prevent unwrapping and tape over sharp edges with one wrap of electrician s tape Go to Step 7 CHOICE 1 Lead Sheath Paper Insulation 6 Phase Shield 150mm PILC 102 Lead Sheath Paper Insulation 1 2...

Page 5: ...1581E S 5 1 2 140mm HVS T 1582E S 6 1 2 165mm HVS T 1583E S 7 178mm PILC OBT Insulation G C L 220 PCN 307937 000 Effective Date March 13 2007 PII 54917 Rev AJ 5 10 Position black conductive tubes shri...

Page 6: ...rips of SRM should be used to build the SRM to the shape shown Note Do not over apply The finished SRM diameter should not exceed that of the breakout installed in the next step PILC Stretch SRM to 1...

Page 7: ...If using Tyco Electronics CSBS ShearBolt connectors refer to the installation instruction packaged wtih the connector for insulation cutback dimensions Y 1 2 Length of Connector Z Insulation Cutback...

Page 8: ...angle cut piece of SRM Place tip of SRM at black conductive tube step and tightly wrap to fill the step Overlap black conductive tube and OBT Insulation and taper down to meet OBT Insulation as shown...

Page 9: ...are no longer visible 1 2 3 Center tube over connection area Black Stress Control Tube Shrink tube until smooth profile Visible wrap lines 310 Red Sealant Red Sealant 312 28 Apply red sealant Remove b...

Page 10: ...the remaining 5 125mm of tubes 7 After completing these steps heat the entire tubes for approximately 1 minute Note 8 The raised ridges should disappear Absence of ridges can be observed by visual in...

Page 11: ...copper foil tape provided Repeat for remaining phases Discard drain wire connectors Go to Step 31 CHOICE 3 PCN 307937 000 Effective Date March 13 2007 PII 54917 Rev AJ 11 If Lead Sheath Cable 1 C SID...

Page 12: ...e Tie off with a half hitch Lay the three braids across the joint evenly spaced around the joint circumference so that the braids overlap the mesh and temporarily tape the braids in position Make two...

Page 13: ...de 1 Temporarily tape the braids in position Make two wraps of LARGE spring clamp over the braids and mesh on 3 C side Remove the temporary tape and fold back the braids back over the spring clamp tow...

Page 14: ...ack over the spring clamp and wrap the remaining spring clamp Tighten and secure the spring clamp Solvent clean and abrade cable jacket for 4 as shown Apply one wrap of thick red sealant onto the cabl...

Page 15: ...tarting at the fingers and working toward the splice center 41 Position wraparound sleeve Remove or tape over all sharp points to prevent puncture of wraparound sleeve Remove backing from the wrap aro...

Page 16: ...ack as sleeve shrinks in place This completes the splice Note Allow to cool before moving or placing in service Adhesive Flow both ends White indicator 368 A B PCN 307937 000 Effective Date March 13 2...

Page 17: ...d Sealant 239 7 Position non conductive sealing breakout shrink in place Position the breakout on the poly cable semi con with the fingers clear of the neutral wires and the body over the three splice...

Page 18: ...d the heat sensitive green paint is completely converted to black Continue heating the rail channel area for another 5 seconds per foot A white line should be visible in the channel gaps indicating su...

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