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6.5.

Generator

After  installation  and  prior  to  putting  the  machine  into  operation,  the  following

preparing and checkout procedure for the generator is to be fulfilled:

Warning!
When  servicing  the  autoclave,  disconnect  all  the  electrical  power

supplies  to  the  unit.  This  is  done  by  switching  OFF  the  main  power

supply switch, or by unplugging the electrical power main supply cords.

Check the connection to local sewage. Check that the sewage pipeline

is not clogged. (Pour water for this task).

Check the connection to tap water. Open the water valve. Manually test

the water valves by over-riding the appropriate solenoid valve. If there

are  no  leaks – rotate  backwards  the  solenoid  by-pass.  Leave  the

manual inlet taps open.

Check the connection to mineral-free water. Open the water valve. Test

manually the water valves by over-riding the appropriate solenoid valve.

If there are no leaks, rotate backwards the solenoid by-pass. Leave the

water manual inlet taps open.

Open the generator electric box, switch ON the 3 Phase circuit breaker

with its Trip Coil, and ensure all the other circuit breakers are ON.

Check that the jacket pressure gauge, reaches 2.4 bar. Press the Test

button mounted on the generator electric box to de-activate the internal

steam generator.

Switch ON the 3 Phase circuit breaker with its Trip Coil, and ensure all

the other circuit breakers are ON.

Check that the Microbiological Filter Cover is removed.

Check  the  connection  to  electricity –

To  be  performed  by  an

authorized electrician only!

7.

PREPARATION BEFORE STERILIZATION. LOADING

The  most  important  stage  begins  with  removing  debris  by

cleaning

and  rinsing.

Effective  cleaning  is  affected  by  several  factors:  Water  quality,  type,  concentration

and  quality  of  a  cleaner,  an  effective  washing  method  and  adequate  rinsing  and

drying.
Cleaning  dried

blood

is  especially  difficult  because  it  flows  and  dries  in  difficult-to-

clean  locations.  It  must  be  washed  away.  Mechanically  scrubbing,  high  pH

detergents,  enzymatic  solutions  and  water  spray  at  high  pressure  will  clean  this

contamination.

Attention:

Consult  the  Medical  Device  manufacturer  relating  adequate  and  most

effective cleaning method and cleaning agents.
Instruments which are composed of several components shall be dismantled.

Disinfection

is  the  next  step.  It  is  important  for  safe  handling.  There  are  various

methods and means for disinfection like soaking in liquid chemical disinfectants or hot

water disinfection.

Packaging.

The target in packing medical items is to assure that the contained goods

are sterile and maintaining them sterile till opening the package.
There  are  various  methods  and  techniques  used  in  preparation  and  packaging  of

surgical instruments.

Summary of Contents for 5075 HSG

Page 1: ...tenance Manual Pre vacuum Steam Sterilizer with SUSSMAN Generator Model 5075 HSG Cat No MAN205 0446002EN Rev F Tuttnauer U S A Co Ltd 25 Power Drive Hauppauge NY 11788 USA Tel 631 737 4850 800 624 583...

Page 2: ...http www tuttnauerusa com...

Page 3: ...OF THE CONTROL PANEL 15 4 2 DISPLAYED ERROR MESSAGES SYMBOLS 18 4 3 DISPLAYED OPERATIONAL MESSAGES SYMBOLS 18 5 STERILIZATION PROGRAMS 19 5 1 PROGRAM PARAMETERS 19 5 2 CYCLE PROCESS DESCRIPTION 20 5 3...

Page 4: ...N MENU 28 9 3 SYSTEM PARAMETERS 28 9 4 MAINTENANCE 29 10 MAINTENANCE INSTRUCTIONS 29 10 1 PREVENTIVE AND SCHEDULED MAINTENANCE 29 10 2 CLEANING THE WATER OUTLET STRAINER 29 10 3 REPLACING THE HEPA AIR...

Page 5: ...PA filters they are considered wear items Tuttnauer warrantees the chamber for a period of ten 10 years against defects in materials and workmanship This warranty does not include operator instruction...

Page 6: ...the chamber 1 Electrical door lock 2 Mechanical membrane door lock 3 Mechanical safety valves 1 for chamber and 1 for generator For the generator 1 Cut off pressure switch 2 Cut off thermostat The ma...

Page 7: ...operational altitude shall not be over 2000 meters 6562 feet ambient pressure shall not be lower than 80 kPa 11 6 psia 7 Operate the autoclave only in the manner specified in the manual If the equipme...

Page 8: ...printer is a standard addition to the autoclave The printer prints the preset and actual parameters of the cycle temperature time and pressure The HSG features built in memory to record up to 100 ste...

Page 9: ...nlet 1 2 2 5 Bar Drain 3 4 withstanding temp of 60 C A switch or circuit breaker must be included in the building installation This switch or circuit breaker shall be in close proximity to the equipme...

Page 10: ...with background noise of 60dBa 2 The total heat per hour transmitted by the autoclave is 300Wh 3 8 Construction The main parts of the autoclave are made of materials as indicated below Chamber is bui...

Page 11: ...terilizers According to EN 13060 2010 Element Condensate allowable content Silicon dioxide SiO2 0 1 mg kg Iron 0 1 mg kg Cadmium 0 005 mg kg Lead 0 05 mg kg All other metals except iron cadmium lead 0...

Page 12: ...methods by an authorized laboratory 3 12 Directives and Standards Every autoclave meets the provisions of the following Directives and is in compliance with the following Standards Tuttnauer Ltd comp...

Page 13: ...Page 11 3 13 Overall Dimensions...

Page 14: ...VIEW No Description No Description 1 Autoclave door 6 Display 2 Generator pressure gauge 7 Keypad 3 Generator service door 8 Printer 4 Wheel 9 On off switch 5 Chamber pressure gauge 10 USB port 2 4 3...

Page 15: ...exhaust strainer 2 fan 9 tap water inlet for the generator and drain cooling 3 circuit breaker 10 power cable socket 4 network connector 11 overflow 5 wheels 12 chamber and generator drain 6 air filte...

Page 16: ...Page 14 4 CONTROL PANEL No Description 1 Display 2 Keypad Up Button 3 Keypad Start Stop Button 4 Keypad Down Button 5 Printer 3 5 1 2 4...

Page 17: ...the menu o When adjusting a parameter and the cursor is blinking on SET or EXIT the UP key activates that procedure DOWN key This key has the following functions In the menu directories o This key en...

Page 18: ...ntains the following information Date Time Ser Num Model Version Cycle Num Cycle Ster Temp Ster Time Dry Time End Temperature When the sterilization cycle begins the printer starts printing the above...

Page 19: ...d and re close the cover with the other hand as shown see Fig 3 3 the printer cover is locked 6 Tear off the exceeding paper using the jagged edge see Fig 3 4 Fig 3 7 Close the printer s cover door 3...

Page 20: ...open Close the door Door is open This message is displayed when the door is opened In stand by if start key is pressed Close the door to perform a new cycle If the problem persists call the technician...

Page 21: ...Range 1 99 2 Wrapped 273 2 F 7 20 default Range 20 99 3 Unwrapped pouches 273 2 F 7 15 default Range 1 99 4 Wrapped pouches 273 2 7 30 default Range 20 30 5 Unwrapped 249 8 F 20 1 default Range 1 99...

Page 22: ...hausted out of the chamber at a fast rate until pressure decreases to ambient pressure For Wrapped 134 and Wrapped 121 Drying by heating of chamber and air circulation to remove leftover moisture from...

Page 23: ...et on the rear side of the autoclave plug it into the supply outlet The autoclave must be connected to a properly grounded outlet 6 2 Setup Make sure all the feet are on the autoclave and none of them...

Page 24: ...team generator Switch ON the 3 Phase circuit breaker with its Trip Coil and ensure all the other circuit breakers are ON Check that the Microbiological Filter Cover is removed Check the connection to...

Page 25: ...se 6 Immediately after surgery use clean instruments thoroughly to dispose of any residue or immerse it in enzymatic disinfectant 7 It is recommended to wash instruments with an ultrasonic cleaner usi...

Page 26: ...tems 30 Allow a distance of approximately 2 5 cm 1 between trays to permit steam circulation 31 Once a week use a biological spore test indicator in any load to make sure sterilization is performed 32...

Page 27: ...r details 4 Verify that the packaging method is in accordance with good practice approach and the packaging materials are in accordance with the applicable standards We recommend using plastic paper p...

Page 28: ...or 1 Verify that there is no pressure in the chamber according to the reading on the display and that System Ready is displayed Only then may the door be opened 2 To release the door locking at the en...

Page 29: ...uching the hot strainer s cover may cause severe injuries To avoid severe injuries from hot steam when opening the door it is strictly forbidden to lean on the autoclave or to place your hand or any p...

Page 30: ...ressing UP or DOWN keys 9 2 Entering the Main Menu 1 When the system is ready enter the QUICK OPTIONS screen by pressing the UP and DOWN keys simultaneously 2 On the Quick Options screen choose login...

Page 31: ...an and smooth Weekly by the operator Empty and refill the vacuum pump reservoir Put a few oil drops on the 2 door pins and door tightening bolt Clean the outer parts of the autoclave with a soft cloth...

Page 32: ...the arrow on the filter body points inwards toward the chamber Make sure that you don t bend the filter pipe when reattaching the cover Note It is recommended to replace the HEPA filter every 6 months...

Page 33: ...ycle This message is displayed when the door is open During the cycle Close the door to perform a new cycle Canceled By User This message is displayed after the START STOP key is pressed and cycle abo...

Page 34: ...autoclave off and on again and if the problem persists to call for service I O Card Failed I O card is not connected 12 SPARE PARTS LIST PART NUMBER DESCRIPTION FIL175 0027 Strainer Cap FIL175 0046 S...

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