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21.

In case carbon steel instruments are placed on stainless steel trays, the trays

should be lined with a towel or paper wrap before placing the instruments on

the trays. There should be no direct contact between the carbon steel and the

stainless steel trays.

22.

Verify that  the  packaging  method  is  in  accordance  with  good  practice

approach and the packaging materials are in accordance with the applicable

standards (e.g. EN868 series).

23.

Place a sterilization indicator strip (Class 4) in each tray.

24.

Place instruments with ratchets opened and unlocked or clipped on the first

ratchet position.

25.

Disassemble  or  sufficiently  loosen  multiple-part  instruments  prior  to

packaging to permit the sterilizing agent to come into contact with all parts of

the instrument.

26.

Tilt on edge items prone to entrap air and moisture, e.g. hollowware, so that

only  minimal  resistance  to  removal  of  air,  the  passage  of  steam  and

condensate will be met.

27.

Load  items  within  the  boundaries  of  the  tray  so  that  they  do  not  touch  the

chamber walls, or fall off when the tray is in move.

28.

The  operator  may  use  racks  to  allow  for  adequate  separation  of  packaged

instruments.

29.

Load trays in such a way as to allow steam to move freely among all items.

30.

Allow a distance of approximately 2.5 cm (1”) between trays to permit steam

circulation.

31.

Once a week, use a biological spore test indicator in any load to make sure

sterilization is performed.

32.

Make sure that all instruments remain apart during the sterilization cycle.

33.

Empty  canisters  should  be  placed  upside-down,  in  order  to  prevent

accumulation of water.

7.2.

Packs

1.

Place packs upright on trays, side by side.

2.

Packs should not touch the chamber walls.

3.

Pack instrument sets in a manner that prevents damage to delicate items.

4.

Pack hollowware sets so that all openings face the same direction and so that

the contents cannot move inside the pack.

5.

Load packs of folded operating room drapes with layers vertical, allowing air

to be removed from the packs rapidly.

6.

Do  not  place  packs  of  hollowware  and  trays  of  instruments  above  textile

packs or soft  goods  in order to avoid wetting  caused by  condensation from

items above.

7.

Do not stack pouches. It is recommended that a Tuttnauer

Pouch Rack be

used. This will allow the operator to place pouches on their side, which will

increase  capacity  and  provide  proper  spacing  to  ensure  steam  penetration

and promote adequate drying.

8.

Load  items  packed  in  flexible  packaging  materials  on  edge  with  paper  to

laminate, or flat with the paper surface upwards.

Note:

The manufacturer’s recommendations shall be observed, concerning the sterilization

data for each type of material.

Summary of Contents for 5075 HSG

Page 1: ...tenance Manual Pre vacuum Steam Sterilizer with SUSSMAN Generator Model 5075 HSG Cat No MAN205 0446002EN Rev F Tuttnauer U S A Co Ltd 25 Power Drive Hauppauge NY 11788 USA Tel 631 737 4850 800 624 583...

Page 2: ...http www tuttnauerusa com...

Page 3: ...OF THE CONTROL PANEL 15 4 2 DISPLAYED ERROR MESSAGES SYMBOLS 18 4 3 DISPLAYED OPERATIONAL MESSAGES SYMBOLS 18 5 STERILIZATION PROGRAMS 19 5 1 PROGRAM PARAMETERS 19 5 2 CYCLE PROCESS DESCRIPTION 20 5 3...

Page 4: ...N MENU 28 9 3 SYSTEM PARAMETERS 28 9 4 MAINTENANCE 29 10 MAINTENANCE INSTRUCTIONS 29 10 1 PREVENTIVE AND SCHEDULED MAINTENANCE 29 10 2 CLEANING THE WATER OUTLET STRAINER 29 10 3 REPLACING THE HEPA AIR...

Page 5: ...PA filters they are considered wear items Tuttnauer warrantees the chamber for a period of ten 10 years against defects in materials and workmanship This warranty does not include operator instruction...

Page 6: ...the chamber 1 Electrical door lock 2 Mechanical membrane door lock 3 Mechanical safety valves 1 for chamber and 1 for generator For the generator 1 Cut off pressure switch 2 Cut off thermostat The ma...

Page 7: ...operational altitude shall not be over 2000 meters 6562 feet ambient pressure shall not be lower than 80 kPa 11 6 psia 7 Operate the autoclave only in the manner specified in the manual If the equipme...

Page 8: ...printer is a standard addition to the autoclave The printer prints the preset and actual parameters of the cycle temperature time and pressure The HSG features built in memory to record up to 100 ste...

Page 9: ...nlet 1 2 2 5 Bar Drain 3 4 withstanding temp of 60 C A switch or circuit breaker must be included in the building installation This switch or circuit breaker shall be in close proximity to the equipme...

Page 10: ...with background noise of 60dBa 2 The total heat per hour transmitted by the autoclave is 300Wh 3 8 Construction The main parts of the autoclave are made of materials as indicated below Chamber is bui...

Page 11: ...terilizers According to EN 13060 2010 Element Condensate allowable content Silicon dioxide SiO2 0 1 mg kg Iron 0 1 mg kg Cadmium 0 005 mg kg Lead 0 05 mg kg All other metals except iron cadmium lead 0...

Page 12: ...methods by an authorized laboratory 3 12 Directives and Standards Every autoclave meets the provisions of the following Directives and is in compliance with the following Standards Tuttnauer Ltd comp...

Page 13: ...Page 11 3 13 Overall Dimensions...

Page 14: ...VIEW No Description No Description 1 Autoclave door 6 Display 2 Generator pressure gauge 7 Keypad 3 Generator service door 8 Printer 4 Wheel 9 On off switch 5 Chamber pressure gauge 10 USB port 2 4 3...

Page 15: ...exhaust strainer 2 fan 9 tap water inlet for the generator and drain cooling 3 circuit breaker 10 power cable socket 4 network connector 11 overflow 5 wheels 12 chamber and generator drain 6 air filte...

Page 16: ...Page 14 4 CONTROL PANEL No Description 1 Display 2 Keypad Up Button 3 Keypad Start Stop Button 4 Keypad Down Button 5 Printer 3 5 1 2 4...

Page 17: ...the menu o When adjusting a parameter and the cursor is blinking on SET or EXIT the UP key activates that procedure DOWN key This key has the following functions In the menu directories o This key en...

Page 18: ...ntains the following information Date Time Ser Num Model Version Cycle Num Cycle Ster Temp Ster Time Dry Time End Temperature When the sterilization cycle begins the printer starts printing the above...

Page 19: ...d and re close the cover with the other hand as shown see Fig 3 3 the printer cover is locked 6 Tear off the exceeding paper using the jagged edge see Fig 3 4 Fig 3 7 Close the printer s cover door 3...

Page 20: ...open Close the door Door is open This message is displayed when the door is opened In stand by if start key is pressed Close the door to perform a new cycle If the problem persists call the technician...

Page 21: ...Range 1 99 2 Wrapped 273 2 F 7 20 default Range 20 99 3 Unwrapped pouches 273 2 F 7 15 default Range 1 99 4 Wrapped pouches 273 2 7 30 default Range 20 30 5 Unwrapped 249 8 F 20 1 default Range 1 99...

Page 22: ...hausted out of the chamber at a fast rate until pressure decreases to ambient pressure For Wrapped 134 and Wrapped 121 Drying by heating of chamber and air circulation to remove leftover moisture from...

Page 23: ...et on the rear side of the autoclave plug it into the supply outlet The autoclave must be connected to a properly grounded outlet 6 2 Setup Make sure all the feet are on the autoclave and none of them...

Page 24: ...team generator Switch ON the 3 Phase circuit breaker with its Trip Coil and ensure all the other circuit breakers are ON Check that the Microbiological Filter Cover is removed Check the connection to...

Page 25: ...se 6 Immediately after surgery use clean instruments thoroughly to dispose of any residue or immerse it in enzymatic disinfectant 7 It is recommended to wash instruments with an ultrasonic cleaner usi...

Page 26: ...tems 30 Allow a distance of approximately 2 5 cm 1 between trays to permit steam circulation 31 Once a week use a biological spore test indicator in any load to make sure sterilization is performed 32...

Page 27: ...r details 4 Verify that the packaging method is in accordance with good practice approach and the packaging materials are in accordance with the applicable standards We recommend using plastic paper p...

Page 28: ...or 1 Verify that there is no pressure in the chamber according to the reading on the display and that System Ready is displayed Only then may the door be opened 2 To release the door locking at the en...

Page 29: ...uching the hot strainer s cover may cause severe injuries To avoid severe injuries from hot steam when opening the door it is strictly forbidden to lean on the autoclave or to place your hand or any p...

Page 30: ...ressing UP or DOWN keys 9 2 Entering the Main Menu 1 When the system is ready enter the QUICK OPTIONS screen by pressing the UP and DOWN keys simultaneously 2 On the Quick Options screen choose login...

Page 31: ...an and smooth Weekly by the operator Empty and refill the vacuum pump reservoir Put a few oil drops on the 2 door pins and door tightening bolt Clean the outer parts of the autoclave with a soft cloth...

Page 32: ...the arrow on the filter body points inwards toward the chamber Make sure that you don t bend the filter pipe when reattaching the cover Note It is recommended to replace the HEPA filter every 6 months...

Page 33: ...ycle This message is displayed when the door is open During the cycle Close the door to perform a new cycle Canceled By User This message is displayed after the START STOP key is pressed and cycle abo...

Page 34: ...autoclave off and on again and if the problem persists to call for service I O Card Failed I O card is not connected 12 SPARE PARTS LIST PART NUMBER DESCRIPTION FIL175 0027 Strainer Cap FIL175 0046 S...

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