Tuttnauer 5075 HSG Operation And Maintenance Manual Download Page 7

Page 5

9.

Once a  year,  or  more  frequently,  effective  tests  must  be  performed,  i.e.,

calibration and validation.

10.

Make sure there are no leaks, breaks, blockages, whistles or strange noises.

11.

Perform maintenance operations as instructed. The owner of the autoclave is

responsible for the maintenance operations.

12.

Notify  the  person  in  charge  immediately  of  any  deviation  from  the  proper

function of the device.

13.

Protective  equipment  and  clothes  and  other  safety  instructions  should  be

implemented in accordance with local and national regulations and/or rules!

14.

This  autoclave  equipped  with  rear  and  front  wheels,  when  moving  the

autoclave all utilities must be disconnected, at least 2 persons shall move the

autoclave with caution. When the autoclave is located in the required place,

the wheels  have to  be  locked.  For further  information  see  FRONT/REAR

VIEW of the autoclave.

2.3.

Operating Conditions

1.

This device is for indoor use only!

2.

The sterilizer should be loaded only with autoclavable material!

3.

Do not use the autoclave in the presence of dangerous gases.

4.

Minimum utility room ventilation shall be 10 cycles per hour.

5.

The environment shall not exceed an ambient temperature range of from 5

º

C

(41

º

F) to 40

º

C (104

º

F) and a relative humidity of 85% respectively.

6.

The operational altitude shall not be over 2000 meters (6562 feet) (ambient

pressure shall not be lower than 80 kPa (11.6 psia)).

7.

Operate  the  autoclave  only  in  the  manner  specified  in  the  manual.  If  the

equipment  is  used  in  a  manner  not  specified  by  the  manufacturer,  the

protection provided by the equipment may be impaired.

Caution!

Waste water should be brought into the public net in accordance with the

local rules or requirements

ONLY NON-HAZARDOUS LIQUIDS SHALL BE DISPOSED IN PUBLIC

SEWAGE!

3.

GENERAL INFORMATION

3.1.

Introduction

The HSG horizontal autoclave  is  designed  for  sterilization  of  wrapped  and  unwrapped

instruments, and related items found in dental, medical, and veterinary clinics, first aid rooms,

hospitals laboratories etc.

This  autoclave  is  a steam-heated  sterilizer  using  steam  as  the  sterilizing  agent.  A

computerized control unit ensures a fully automatic sterilization cycle, control and monitoring

of physical parameters and a clear documentation of the sterilization cycle.

The  autoclave  offers  a  choice  of  automatic  programs  designed  to  match  the  material  to  be

sterilized. The autoclave is equipped with a vacuum pump that during the drying stage draws

air through a HEPA filter (0.2µm) and pushes that air through the heated chamber to remove

moisture and facilitate the drying operation.

Drying is performed with the door closed.

The advantages of the pre-vacuum sterilizer in comparison to the regular gravity displacement

steam sterilizer are as follows:

Summary of Contents for 5075 HSG

Page 1: ...tenance Manual Pre vacuum Steam Sterilizer with SUSSMAN Generator Model 5075 HSG Cat No MAN205 0446002EN Rev F Tuttnauer U S A Co Ltd 25 Power Drive Hauppauge NY 11788 USA Tel 631 737 4850 800 624 583...

Page 2: ...http www tuttnauerusa com...

Page 3: ...OF THE CONTROL PANEL 15 4 2 DISPLAYED ERROR MESSAGES SYMBOLS 18 4 3 DISPLAYED OPERATIONAL MESSAGES SYMBOLS 18 5 STERILIZATION PROGRAMS 19 5 1 PROGRAM PARAMETERS 19 5 2 CYCLE PROCESS DESCRIPTION 20 5 3...

Page 4: ...N MENU 28 9 3 SYSTEM PARAMETERS 28 9 4 MAINTENANCE 29 10 MAINTENANCE INSTRUCTIONS 29 10 1 PREVENTIVE AND SCHEDULED MAINTENANCE 29 10 2 CLEANING THE WATER OUTLET STRAINER 29 10 3 REPLACING THE HEPA AIR...

Page 5: ...PA filters they are considered wear items Tuttnauer warrantees the chamber for a period of ten 10 years against defects in materials and workmanship This warranty does not include operator instruction...

Page 6: ...the chamber 1 Electrical door lock 2 Mechanical membrane door lock 3 Mechanical safety valves 1 for chamber and 1 for generator For the generator 1 Cut off pressure switch 2 Cut off thermostat The ma...

Page 7: ...operational altitude shall not be over 2000 meters 6562 feet ambient pressure shall not be lower than 80 kPa 11 6 psia 7 Operate the autoclave only in the manner specified in the manual If the equipme...

Page 8: ...printer is a standard addition to the autoclave The printer prints the preset and actual parameters of the cycle temperature time and pressure The HSG features built in memory to record up to 100 ste...

Page 9: ...nlet 1 2 2 5 Bar Drain 3 4 withstanding temp of 60 C A switch or circuit breaker must be included in the building installation This switch or circuit breaker shall be in close proximity to the equipme...

Page 10: ...with background noise of 60dBa 2 The total heat per hour transmitted by the autoclave is 300Wh 3 8 Construction The main parts of the autoclave are made of materials as indicated below Chamber is bui...

Page 11: ...terilizers According to EN 13060 2010 Element Condensate allowable content Silicon dioxide SiO2 0 1 mg kg Iron 0 1 mg kg Cadmium 0 005 mg kg Lead 0 05 mg kg All other metals except iron cadmium lead 0...

Page 12: ...methods by an authorized laboratory 3 12 Directives and Standards Every autoclave meets the provisions of the following Directives and is in compliance with the following Standards Tuttnauer Ltd comp...

Page 13: ...Page 11 3 13 Overall Dimensions...

Page 14: ...VIEW No Description No Description 1 Autoclave door 6 Display 2 Generator pressure gauge 7 Keypad 3 Generator service door 8 Printer 4 Wheel 9 On off switch 5 Chamber pressure gauge 10 USB port 2 4 3...

Page 15: ...exhaust strainer 2 fan 9 tap water inlet for the generator and drain cooling 3 circuit breaker 10 power cable socket 4 network connector 11 overflow 5 wheels 12 chamber and generator drain 6 air filte...

Page 16: ...Page 14 4 CONTROL PANEL No Description 1 Display 2 Keypad Up Button 3 Keypad Start Stop Button 4 Keypad Down Button 5 Printer 3 5 1 2 4...

Page 17: ...the menu o When adjusting a parameter and the cursor is blinking on SET or EXIT the UP key activates that procedure DOWN key This key has the following functions In the menu directories o This key en...

Page 18: ...ntains the following information Date Time Ser Num Model Version Cycle Num Cycle Ster Temp Ster Time Dry Time End Temperature When the sterilization cycle begins the printer starts printing the above...

Page 19: ...d and re close the cover with the other hand as shown see Fig 3 3 the printer cover is locked 6 Tear off the exceeding paper using the jagged edge see Fig 3 4 Fig 3 7 Close the printer s cover door 3...

Page 20: ...open Close the door Door is open This message is displayed when the door is opened In stand by if start key is pressed Close the door to perform a new cycle If the problem persists call the technician...

Page 21: ...Range 1 99 2 Wrapped 273 2 F 7 20 default Range 20 99 3 Unwrapped pouches 273 2 F 7 15 default Range 1 99 4 Wrapped pouches 273 2 7 30 default Range 20 30 5 Unwrapped 249 8 F 20 1 default Range 1 99...

Page 22: ...hausted out of the chamber at a fast rate until pressure decreases to ambient pressure For Wrapped 134 and Wrapped 121 Drying by heating of chamber and air circulation to remove leftover moisture from...

Page 23: ...et on the rear side of the autoclave plug it into the supply outlet The autoclave must be connected to a properly grounded outlet 6 2 Setup Make sure all the feet are on the autoclave and none of them...

Page 24: ...team generator Switch ON the 3 Phase circuit breaker with its Trip Coil and ensure all the other circuit breakers are ON Check that the Microbiological Filter Cover is removed Check the connection to...

Page 25: ...se 6 Immediately after surgery use clean instruments thoroughly to dispose of any residue or immerse it in enzymatic disinfectant 7 It is recommended to wash instruments with an ultrasonic cleaner usi...

Page 26: ...tems 30 Allow a distance of approximately 2 5 cm 1 between trays to permit steam circulation 31 Once a week use a biological spore test indicator in any load to make sure sterilization is performed 32...

Page 27: ...r details 4 Verify that the packaging method is in accordance with good practice approach and the packaging materials are in accordance with the applicable standards We recommend using plastic paper p...

Page 28: ...or 1 Verify that there is no pressure in the chamber according to the reading on the display and that System Ready is displayed Only then may the door be opened 2 To release the door locking at the en...

Page 29: ...uching the hot strainer s cover may cause severe injuries To avoid severe injuries from hot steam when opening the door it is strictly forbidden to lean on the autoclave or to place your hand or any p...

Page 30: ...ressing UP or DOWN keys 9 2 Entering the Main Menu 1 When the system is ready enter the QUICK OPTIONS screen by pressing the UP and DOWN keys simultaneously 2 On the Quick Options screen choose login...

Page 31: ...an and smooth Weekly by the operator Empty and refill the vacuum pump reservoir Put a few oil drops on the 2 door pins and door tightening bolt Clean the outer parts of the autoclave with a soft cloth...

Page 32: ...the arrow on the filter body points inwards toward the chamber Make sure that you don t bend the filter pipe when reattaching the cover Note It is recommended to replace the HEPA filter every 6 months...

Page 33: ...ycle This message is displayed when the door is open During the cycle Close the door to perform a new cycle Canceled By User This message is displayed after the START STOP key is pressed and cycle abo...

Page 34: ...autoclave off and on again and if the problem persists to call for service I O Card Failed I O card is not connected 12 SPARE PARTS LIST PART NUMBER DESCRIPTION FIL175 0027 Strainer Cap FIL175 0046 S...

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