Tuthill KINNEY 850D, Operator'S Manual

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TABLE OF CONTENTS
SECTION PAGE
1. INTRODUCTION
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1.1 APPLICABLE DOCUMENTATION 3
1.2 SCOPE OF MANUAL 3
2. CONVENTIONS AND DATA PLATE 3
2.1 GRAPHIC CONVENTIONS IN THIS MANUAL 3
2.2 DATA PLATE 4
3. LIFTING 5
4. DESCRIPTION
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4.1 PRINCIPLE OF OPERATION 6
4.2 SPECIFICATIONS 7
4.3 MATERIALS OF CONSTRUCTION 7
5. INSTALLATION 8
5.1 GENERAL 8
5.2 LUBRICATION 9
5.2.1 HAZARDS ASSOCIATED WITH BREAKDOWN OR IGNITION OF LUBRICATION 9
5.2.2 FILLING THE PUMP WITH OIL 10
5.3 LOCATION 10
5.3.1 FOUNDATION 10
5.3.2 INSTALLING THE VIBRAMOUNTS 10
5.4 PIPING CONNECTIONS 11
5.4.1 MAIN PIPING 11
SUCTION MANIFOLDING 11
PROPER VENTING 12
DISCHARGE MANIFOLDING 12
5.4.2 HAZARDS ASSOCIATED WITH HAZARDOUS PROCESS FLUIDS 13
5.4.3 COOLING WATER 13
5.5 VACUUM GAUGES 14
6. OPERATION 14
6.1 GENERAL 14
6.1.1 ELECTRICAL CONNECTIONS 15
6.2 PRE-START CHECKS 15
6.3 PUMP WARM UP 16
6.4 PUMP SHUTDOWN 16
6.5 HANDLING LARGE QUANTITIES OF WATER 16
6.6 GAS BALLAST 17
6.7 STALLING 17
6.8 PUMP LEAKS 17
6.8.1 CHECKING PUMP PERFORMANCE 18
6.8.2 CHECKING PROCESS EQUIPMENT 18
7. MAINTENANCE 19
7.1 GENERAL 19
7.2 PERIODIC MAINTENANCE 19
7.2.1 CHANGING THE OIL 19
7.2.2 OIL CONTAMINATION 20
7.3 REPLACEMENT PARTS 20
7.3.1 RECOMMENDED OIL 21
7.4 FACTORY SERVICE AND REPAIR 21
8. REPAIR INSTRUCTIONS 22
8.1 GENERAL 22
DISCHARGING VALVES 22
8.2 SHAFT SEAL ASSEMBLY 23
8.3 V-BELT DRIVE 24
8.4 DISASSEMBLY 24
8.5 ASSEMBLY 25
9. TROUBLESHOOTING 27
10. KT SERIES PART NUMBER DESIGNATIONS 28
11. PARTS LISTS AND ASSEMBLY DRAWINGS 30
12. WARRANTY – VACUUM PRODUCTS 38
13. OPERATING DATA FORM / PRODUCT REGISTRATION 39