Turbosol Beton Master, Operation And Maintenance Manual

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7.1 OPERATING PRINCIPLE ............................................................................................................29
7.2 PUMPABLE SLURRIES ..............................................................................................................29
7.3 CHECKS BEFORE START-UP ...................................................................................................30
7.4 CONTROLS .................................................................................................................................32
7.5 STARTING THE MACHINE .........................................................................................................34
7.6 CLEANING THE MACHINE AFTER A WORK SESSION ...........................................................35
7.6.1 Washing the piping ....................................................................................................................36
- FLUSHING WITH WATER ...........................................................................................................36
- FLUSHING WITH COMPRESSED AIR .......................................................................................37
- CLEANING BY REVERSE PUMPING .........................................................................................37
7.7 IMPORTANT WARNING .............................................................................................................37
8 - MAINTENANCE ...................................................................................................... 39
8.1 MAINTENANCE TO BE CARRIED OUT BY OPERATOR..........................................................39
- CHECKING THE LUBRICATION WATER LEVEL .....................................................................39
- CHECKING THE ENGINE COOLANT LEVEL ............................................................................39
- CHECKING THE MOTOR OIL ....................................................................................................39
- CHECKING THE ENGINE AIR FILTER ......................................................................................39
- CHECKING THE DIESEL FUEL LEVEL .....................................................................................39
- CHECKING THE HYDRAULIC OIL LEVEL ................................................................................40
- AT THE END OF A WORK SESSION .........................................................................................40
8.2 REPLACING THE PUMPING PISTONS .....................................................................................40
8.3 ADJUSTING THE S-VALVE ........................................................................................................43
8.4 REPLACING THE WEAR DISC, THE WEAR PLATE AND THE S-VALVE ...............................44
8.5 CHANGING THE FIRST OIL FILTER..........................................................................................46
8.6 CHANGING THE SECOND OIL FILTER .....................................................................................46
8.7 TO BE CARRIED BY QUALIFIED PERSONNEL .......................................................................48
8.7.1 Maintenance after 50 hours .......................................................................................................48
8.7.2 Maintenance to be performed every month or every 125 hours ............................................48
8.7.3 Maintenance to be performed every 250 hours .......................................................................48
8.7.4 Maintenance to be performed every six months or every 500 hours ....................................49
8.7.5 Maintenance to be performed every year or every 1000 hours .............................................49
8.7.6 Maintenance to be performed every 2500 hours .....................................................................49
8.8 TOWING GEAR MAINTENANCE ................................................................................................49
9 - SCRAPPING ........................................................................................................... 51
9.1 GENERAL INFORMATION..........................................................................................................51
10 - TROUBLESHOOTING ......................................................................................... 53
10.1 PROBLEMS WITH THE ELECTRONIC BOARD ........................................................................53
10.2 PUMPING SYNCHRONISM RESET ...........................................................................................53
10.3 OPERATOR'S INTERVENTION ..................................................................................................54
11 - RESPONSIBILITY OF THE OPERATOR ............................................................. 57
11.1 RESPONSIBILITY .......................................................................................................................57