Tufline BCP1816 Operator'S Manual Download Page 9

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Safety is a primary concern in the design and 

manufacture of our products. Unfortunately, our 

efforts to provide safe equipment can be wiped out 

by an operator’s single careless act.
In addition to the design and configuration of equip-

ment, hazard control and accident prevention are 

dependent upon the awareness, concern, judge-

ment, and proper training of personnel involved in 

the operation, transport, maintenance and storage 

of equipment.
It has been said “The best safety device is an 

informed, careful operator.”We ask you to be that 

kind of operator.

TRAINING

• Safety instructions are important! Read all attach-

ment and power unit manuals; follow all safety 

rules and safety decal information. (Replacement 

manuals are available from selling dealer.) Failure 

to follow instructions or safety rules can result in 

serious injury or death.
• If you do not understand any part of this manual 

and need assistance, see your dealer.
• Operators must be instructed in and be capable 

of the safe operation of the equipment, its attach-

ments, and all controls. Do not allow anyone to 

operate this equipment without proper instructions.
• Never allow children or untrained persons to 

operate equipment.
• Train all new personnel and review instruction’s 

frequently with existing workers. A person who has 

not read and understood all operating and safety 

instructions is not qualified to operate the machine. 

An untrained operator exposes himself and bystand-

ers to possible serious injury or death.

PREPARATION

• Always wear relatively tight and belted clothing to 

avoid getting caught in moving parts.

Wear sturdy, rough-soled work shoes and protec-

tive equipment for eyes, hair, hands, hearing, 

and head; and respirator or filter mask where 

appropriate.
• Make sure attachment is properly secured, 

adjusted, and in good operating condition.
• Power unit must be equipped with ROPS or 

ROPS cab and seat belt. Keep seat belt securely 

fastened. Falling off power unit can result in 

death from being run over or crushed. Keep fold-

able ROPS system in “locked up” position at all 

times.
• A minimum 20% of tractor and equipment 

weight must be on the tractor front wheels when 

attachments are in transport position. Without 

this weight, tractor could tip over, causing per-

sonal injury or death. The weight may be attained 

with a loader, ballast in tires or front tractor 

weights. Weigh the tractor and equipment. Do 

not estimate. Implement Code given in 

Specifications Section, page #1, is used to deter-

min appropriate ballast. See your tractor opera-

tor's manual for required number of weights to 

use for your specified Implement Code.

TRANSPORTATION

• Always comply with all state and local laws gov-

erning highway safety and lighting and marking 

requirements.
• Never allow riders on power unit or attachment.
• Do not operate or transport on steep slopes.
• Use extreme care and reduce ground speed on 

slopes and rough terrain.
• Do not operate or transport equipment while 

under the influence of alcohol or drugs. Consult 

your doctor about operating this machine while 

taking prescription medications.

 Safety Rules 6

Summary of Contents for BCP1816

Page 1: ...CP11 BCP3616_10 18 CP 48L CP 72L CULTIPACKER O P E R A T O R S M A N U A L BCP1816 BCP2416 BCP3616...

Page 2: ...eds Use only genuine Tufline service parts Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation Record the model number and serial number of...

Page 3: ...CONTENTS INTRODUCTION ii SPECIFICATIONS GENERAL INFORMATION 1 SAFETY DECALS 3 SAFETY RULES 6 DEALER INSTRUCTIONS 9 OPERATION 12 OWNER SERVICE 16 PARTS CATALOG 17 OPTIONAL EQUIPMENT 25 BOLT SIZE AND BO...

Page 4: ...of Cultipacker Wheels 22 32 Cultipacker Wheel Dia 9 1 2 9 1 2 Implement Code Implement Code With Scraper 15 17 20 23 CP 48L CP 72L Pull Type Optional Hitch Type Clevis or 1 7 8 Ball Hitch Clevis or 1...

Page 5: ...maintaining your Cultipacker Read it carefully It furnishes information and instructions that will help you achieve years of dependable perfor mance These instructions have been compiled from field ex...

Page 6: ...NJURY OR DEATH Replace Decals Immediately If Damaged Check that all safety decals are installed and in good condition Replacement Part numbers are listed below Use this diagram to affix new safety dec...

Page 7: ...IN SERIOUS INJURY OR DEATH Replace Decals Immediately If Damaged Check that all safety decals are installed and in good condition Replacement Part numbers are listed below Use this diagram to affix ne...

Page 8: ...ESULT IN SERIOUS INJURY OR DEATH Replace Labels Immediately If Damaged Check that all reflectors are installed and in good condition BCP2416 BCP3616 Reflector Decals 9 YELLOW REFLECTOR 15200 Figure 3...

Page 9: ...perator exposes himself and bystand ers to possible serious injury or death PREPARATION Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled...

Page 10: ...e sure area is clear before operating in reverse Use extreme care when working close to fences ditches other obstructions or on hillsides Do not operate or transport on steep slopes Do not stop start...

Page 11: ...key and remove seat belt Never perform service or maintenance with engine running Keep all persons away from operator control area while performing adjustments service or maintenance Tighten all bolts...

Page 12: ...ing stands Ref 7 from packaging 2 Support frame off the ground using a suitable hoist or lifting apparatus 3 Place parking stand Ref 7 into the frame and secure with pin Ref 8 4 Insert A Frame weldmen...

Page 13: ...us 3 Place both parking stands Ref 2 into the frame and secure with pins Ref 3 4 Slide roller assembly Ref 4 onto the center hanger Ref 9 5 Mount the hanger Ref 5 into the roller assembly Ref 4 and on...

Page 14: ...A minimum 20 of tractor and equipment gross weight must be on front tractor wheels When adding weight to attain 20 of tractor and equipment weight on front tractor wheels you must not exceed the ROPS...

Page 15: ...ion Operation 12 Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by an operator s single careless act In...

Page 16: ...ultipacker A Frame using the heavy duty top link pin and lynch pin supplied with the top link to the upper top link pin hole Category 1 Quick Hitch Figure 7 and 8 1 Connect the tractor s Quick Hitch b...

Page 17: ...5638 over the inside mounting pin supplied with Cultipacker Re install lynch pins 3 Upper bushing should already be installed to the top link Figure 9 Category 1 Quick Hitch Set up Lower Quick Hitch b...

Page 18: ...pin 3 Connect the tractor s Quick Hitch to the Cultipacker through the upper set of holes Adjusting Cultipacker Adjust the 3 point top link so that Cultipacker is level front to rear In most cases thi...

Page 19: ...cause minimal loosening of hardware Please see Bolt Torque Chart page 33 for proper torque information CP 48L and CP 72L come with greasable bear ings These bearings require lubrication every 8 workin...

Page 20: ...1 3 2 4 5 6 7 8 9 9 9 10 11 11 11 12 13 14 15 16 17 18 18 19 20 20 21 25 22 23 19 24 24 26 27 22 22 27 22 22 23 PARTS CATALOG CP 48L CP 72L 17 Parts Catalog Figure 12...

Page 21: ...209 CAT 1 BUSHING 1 15 16 1 14 15210 CAT 2 BUSHING 1 15 16 1 15 T 733 HEX BOLT 1 2 X 1 1 2 8 16 T 738 HEX BOLT 1 2 X 3 GR 5 4 17 9859 HEX BOLT 3 4 X 4 GR 5 1 18 15589 CARRIAGE BOLT 5 8 X 1 3 4 GR 2 2...

Page 22: ...19 Parts Catalog PARTS CATALOG BCP1816 2 6 8 7 9 10 21 20 17 1 12 13 14 13 15 16 3 18 19 11 11 4 5 Figure 13...

Page 23: ...LE CLAMP HALF 4 8 T 738 HEX BOLT 1 2 X 3 GR 5 4 9 T 25 LOCK WASHER 1 2 4 10 T 26 HEX NUT 1 2 4 11 12176 SOCKET SET SCREW 3 8 X 1 2 4 12 10684 CAT 1 HITCH PIN 2 13 VP252 LYNCH PIN 3 14 15206 CAT 1 TOP...

Page 24: ...PARTS CATALOG BCP2416 21 Parts Catalog 14 12 3 5 18 7 19 20 17 16 8 21 21 6 15 13 9 13 1 10 11 2 4 Figure 14...

Page 25: ...BUSHING 1 15 16 1 12 9690 PARKING STAND PIN 2 13 VP252 LYNCH PIN 3 14 11037 PARKING STAND 2 15 13257 CAT 1 2 LIFT PIN 2 16 T 31 LOCK WASHER 3 4 8 17 T 27 HEX NUT 3 4 8 18 T 738 HEX BOLT 1 2 X 3 GR 5 4...

Page 26: ...PARTS CATALOG BCP3616 23 Parts Catalog 3 1 14 14 17 17 18 18 6 15 15 5 2 9 10 8 8 7 16 19 25 24 13 22 22 20 20 21 21 12 23 23 26 25 4 11 Figure 15...

Page 27: ...T SCREW 3 8 X 1 2 8 16 T 31 LOCK WASHER 3 4 16 17 T 25 LOCK WASHER 1 2 8 18 T 26 HEX NUT 1 2 8 19 T 27 HEX NUT 3 4 16 20 14998 CARRIAGE BOLT 5 16 X 1 GR 5 2 21 15198 NYLON LOCK NUT 5 16 2 22 15212 ROU...

Page 28: ...Ref 7 Lock Washers 5 8 Ref 8 and Hex Nuts 5 8 Ref 9 provided with the scraper kit 2 Mount the Scraper Bar Ref 3 to the Scraper Bar Mounts Ref 1 Left Hand and Ref 2 Right Hand using Carriage Bolt 1 2...

Page 29: ...PER BAR CP1148L 1 11656 SCRAPER BAR CP1172L 1 4 16364 SCRAPER MS 5 T 805 CARRIAGE BOLT 1 2 X 1 1 2 MS 6 9226 FLANGE LOCK NUT 1 2 MS 7 T 740 HEX BOLT 5 8 X 2 4 8 T 24 LOCK WASHER 5 8 4 9 T 22 HEX NUT 5...

Page 30: ...K WASHER 5 8 4 10 T 22 HEX NUT 5 8 4 11 16494 TONGUE WELDMENT 1 12 T 733 HEX BOLT 1 2 X 1 1 2 2 13 T 25 LOCK WASHER 1 2 2 14 T 26 HEX NUT 1 2 2 15 9859 HEX BOLT 3 4 X 4 2 16 T 31 LOCK WASHER 3 4 2 17...

Page 31: ...ler over tongue and install the two clevis pins into ball coupler and tongue 5 Tighten each nut to the torque chart on page 33 1 2 4 3 Installing Optional Wheel Kit CP 48L CP 72L Follow these steps to...

Page 32: ...ach nut to the torque chart on page 33 Operating Instructions for Optional Tongue and Wheel Kit Cont cause serious injury 4 Position yourself on the opposite side of the culti packer and rotate the to...

Page 33: ...CRAPER MS 3 T 805 CARRIAGE BOLT 1 2 X 1 1 2 MS 4 9226 FLANGE LOCK NUT 1 2 MS 3 2 4 3 4 1 Figure 20 PARTS CATALOG BCP1816 BCP2416 BCP3616 OPTIONAL SCRAPER KIT MS Model Specific BCP1816 Scraper Kit Part...

Page 34: ...ing 3 16 drill bit and attach with two 12 X 1 self tapping screws to the right side of the RH welded nut for mounting bracket Ref 3 5 Run the wiring harness and attach to the Figure 21 31 Optional Equ...

Page 35: ...on Qty 1 15365 HEX BOLT 1 4 x 1 1 2 GR 2 8 2 16375 LIGHT KIT INCLUDES 2 LAMPS 1 WIRING HARNESS AND 1 MODULE 1 3 15347 LIGHT MOUNT BRACKET 2 4 15366 NYLON INSERT LOCK NUT 1 4 8 5 T 22 HEX NUT 5 8 2 164...

Page 36: ...33 Bolt Size and Bolt Torque Chart Options and Bolt Torque Chart SAE Torque Chart...

Page 37: ...Notes 34 NOTES...

Page 38: ...2018 Monroe Tufline Manufacturing Inc All Rights Reserved PART NO 16331...

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