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E459EN_05.DOC

 Maintenance 

21

 

5. Maintenance 

 

Caution 

Damage to property possible due to blunt tools! 

Overloading of the machine. 

  Check the cutting edge of the cutting tool hourly for wear. 

Sharp blades provide good cutting performance and are 
easier on the machine. Replace blades promptly. 

 

 

Warning 

Risk of possible injury due to improper repairs! 

The machine does not function properly. 

  Repairs should be carried out only by a trained specialist. 

 
 

Maintenance point 

Procedure and time interval 

Recommended lubricants 

Order No. 
Lubrication agents 

Ram/carrier 

With each tool change 

Lubricating grease "G1" l 

344969 

Gearbox and  
gear head (2) 

After 300 operating hours, arrange 
for a trained specialist to 
relubricate or to replace the 
lubricating grease 

Lubricating grease "G1" l 

0139440 

Pressure die 

Clean as needed  

Ventilation slots  

Clean as needed 

Diameter  

Replace as needed 

Ram 

Clean as needed 

 

 

Maintenance positions and maintenance intervals 

 
 
 

Table 7 

Summary of Contents for TruTool TKF 700

Page 1: ...Operator s manual english TruTool TKF 700 1A1...

Page 2: ...lecting the angle of bevel 13 3 6 Configuring workstation optional 14 Mounting and aligning the machine in the workstation 15 4 Operation 18 4 1 Working with the TruTool TKF 700 19 4 2 Changing the cu...

Page 3: ...lectric shock Remove the plug from the plug socket before undertaking any maintenance work on the machine Check the plug the cable and the machine for damage each time before the appliance is used Kee...

Page 4: ...rd away from the back of the machine and do not pull it across sharp edges Arrange for start ups and checks on manual electric tools to be carried out by a trained specialist Only used the original ac...

Page 5: ...thickness setting 2 Rest plate 3 Blade 4 Carrier 5 Roller guide 6 Gear housing 7 On Off switch 8 Speed controller 9 Red indicator light LED Motor overload 10 Locking mechanism 11 Handle 12 Chamfer siz...

Page 6: ...curved edges insofar as the minimum radius with inner curves is at least 40 mm Bevelling of edges on flat and crooked workpieces particularly in connection with tubes when the inside diameter is at l...

Page 7: ...6 in 5 mm 0 196 in 600 N mm 5 mm 0 196 in 4 5 mm 0 177 in 4 mm 0 157 in 800 N mm 3 5 mm 0 138 in 3 mm 0 118 in 3 mm 0 118 in Max chamfer size hs 10 31 34 K 1 1 Carrier 10 Rest plate 31 Nut for sheet t...

Page 8: ...Max sheet thickness 15 mm 15 mm 15 mm 0 59 in Smallest radius with inner cutouts 40 mm 40 mm 40 mm 1 57 in Smallest tube inside diameter 80 mm 80 mm 80 mm 3 14 in Protective insulation Class II Class...

Page 9: ...er of strokes A reduced number of strokes improves the quality of the work For machining radiuses For tube machining For machining steel with a tensile strength 400 N mm improved service life 6 1 Sett...

Page 10: ...nt blades are available for machining sheets of different tensile strengths Standard High tensile blade Blade type Material No 130879 130880 Tensile strength of the material to be machined up to 400 N...

Page 11: ...he chamfer size 10 31 34 K 1 1 Carrier 10 Rest plate 31 Nut for sheet thickness setting 34 Chamfer size setting K Reference edge for the scale of the setting of the chamfer size Set the dimension hs C...

Page 12: ...eet using the nut 31 and rotate back to the next engagement position play circa 0 1 0 3 mm Angle of bevel Sheet thickness s mm 30 37 5 45 15 1 6 mm 1 5 5 mm 1 5 mm 16 2 6 mm 1 5 5 5 mm 1 5 mm 17 3 6 m...

Page 13: ...ng the entire carrier s s h l h b s b l sin s h l cos s h s h s s 37 5 1 3 2 5 3 8 5 0 7 1 5 5 4 3 2 hs mm b mm ls mm 0 8 4 3 3 1 2 3 1 5 45 1 4 2 8 4 2 5 6 7 1 5 4 3 2 hs mm b mm ls mm 1 5 4 3 2 6 3...

Page 14: ...he hand protection device The workstation in which the TruTool TKF 700 bevelling machine can be fastened is used for machining small workpieces This workstation which stands on a non skid support must...

Page 15: ...y by turning the star grips 49 5 This will cause the pressure die to be repositioned in relation to the strips 41 and 42 Pressure die hardened support piece on which the sheet edge to be machined is s...

Page 16: ...2 Tension spring Material identification number 133885 133883 133884 133886 105652 014524 133947 133948 023671 014540 138911 134674 015059 135309 Workstation optional Order No 977764 8 It should be no...

Page 17: ...amp the plate 45 tightly with the two clamping levers 46 13 The workpiece will lie on the plate 45 Note Hold the work piece during machining in such a way that the surface lies on the plate 45 and the...

Page 18: ...ng Always guide the machine away from the body while working Do not work holding the machine above your head The appliance may switch off prematurely when affected by electromagnetic disruptions The a...

Page 19: ...ne towards the workpiece until full speed has been reached 2 Machine process the material Place machine on the sheet and at first maintain a few centimetres clearance between the blade and the sheet e...

Page 20: ...ion In situations where space is limited the tool and or the cutting direction can be turned by 90 to the right or to the left see Fig 13470 Pg 22 1 Open locking mechanism 15 2 Rotate die carrier 1 by...

Page 21: ...ion properly Repairs should be carried out only by a trained specialist Maintenance point Procedure and time interval Recommended lubricants Order No Lubrication agents Ram carrier With each tool chan...

Page 22: ...aintenance E459EN_05 DOC 5 1 Changing the tool 3 a 2 e F 4 1 15 c b d 1 Carrier 2 Clamping screw 3 Blade 4 Ram 15 Locking mechanism F Grease gun The blade must be replaced if it has become blunt Fig 1...

Page 23: ...2 tightening torque 9 Nm 2 Insert cleaned ram 4 into the ram receptacle and lock with a 180 turn 3 Mount the carrier 1 4 Close locking mechanism 15 5 Place grease nipple laterally on the carrier using...

Page 24: ...trength greater than 400 N mm is e g chromium steel 130880 To ensure fast delivery of the correct original and wearing parts 1 Give the order number 2 Enter further order data Tension data Number of p...

Page 25: ...manual 976203 Safety information red document other countries 125699 Safety information red document USA 1239438 Allen key 4 m DIN 911 067849 Allen key 5 mm DIN 911 067857 8 Options Designation Materi...

Page 26: ...26 Options E459EN_05 DOC...

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