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Safety 

E479EN_07.DOC

 

 

Overview of contents 

1.

 

Safety ..................................................................................3

 

1.1

 

General safety rules.............................................................3

 

1.2

 

Specific safety rules.............................................................4

 

2.

 

Description .........................................................................5

 

2.1

 

Correct use ..........................................................................6

 

2.2

 

Technical data .....................................................................7

 

3.

 

Tool assembly....................................................................9

 

3.1

 

Setting chamfer height.........................................................9

 

3.2

 

Select triple multi-edge cutter as tool ................................11

 

3.3

 

Use radius tool and multi-edge cutters as a tool ...............12

 

4.

 

Operating instructions ....................................................13

 

4.1

 

Working with chamfering and deburring tool .....................14

 

5.

 

Maintenance .....................................................................16

 

5.1

 

Change tool .......................................................................18

 

5.2

 

Change multi-edge cutter ..................................................19

 

5.3

 

Change impeller.................................................................20

 

5.4

 

Replace carbon brushes....................................................20

 

6.

 

Original accessories and expendable parts .................21

 

 

Guarantee 

Replacement parts list 

Addresses 

 

Summary of Contents for TKA 300-0

Page 1: ...Operator s manual english TKA 300 0...

Page 2: ...height 9 3 2 Select triple multi edge cutter as tool 11 3 3 Use radius tool and multi edge cutters as a tool 12 4 Operating instructions 13 4 1 Working with chamfering and deburring tool 14 5 Mainten...

Page 3: ...me the appliance is used check the plug the cable and the appliance for damage Keep the appliance dry and do not operate in damp rooms When using the electric tool outside connect the fault current FI...

Page 4: ...over sharp edges Arrange for startups and checks on manual electric tools to be carried out by a trained engineer Only used the original accessories provided by TRUMPF Warning Risk of injury from high...

Page 5: ...7 2 3 4 5 6 1 10 1 Speed controller 2 Motor 3 On off switch 4 Spindle lock 5 Gear head 6 Handle 7 Support plate 8 Graduated collar 9 Clamping lever 10 Integrated 45 multi edge cutter mount Chamfering...

Page 6: ...chine For machining workpieces in steel chrome steel aluminum aluminum alloys brass and plastic PA6 For commercial use in industry and trade When adding visible edges in plant tool and machine constru...

Page 7: ...1 5 mm 1 5 mm 1 5 mm 0 06 in Smallest radius with inner cutouts 11 mm 11 mm 11 mm 0 44 in Edge radius 3 mm 3 mm 3 mm 0 12 in Protective insulation Class II Class II Class II Class II Technical data N...

Page 8: ...110 120 V 230 V 110 120 V 230 V 110 120 V 230 V 110 120 V Steel 400 N mm Steel 600 N mm Steel 800 N mm Aluminium 250 N mm 2 6 1 3 0 9 5 2 2 1 0 082 1 0 039 0 6 0 023 4 3 0 169 2 1 1 1 0 7 4 2 1 7 0 66...

Page 9: ...rt plate Setting chamfer height The chamfer height is set with the aid of the support plate and can be read off the numeric scale on the dial ring 1 Loosen clamping lever 1 2 Rotate support plate 3 un...

Page 10: ...assembly E479EN_07 DOC The unit is adjusted in zero position on assembly Zero position means chamfer height zero The dial ring can be readjusted 2 1 1 Dial scale 2 Dial ring Zero position Dial ring Fi...

Page 11: ...chamfering and deburring For machining steel aluminum and aluminum alloys as well as plastic material Suitable for processing bevels with 45 For each material there are the appropriate multi edge cutt...

Page 12: ...e multi edge cutter for each material Tensile strength of the workpiece Radius Multi edge cutter Chamfer height mm Steel up to 400 N mm R2 St R2 1 1 Steel up to 400 N mm R3 St R3 1 7 Steel up to 600 N...

Page 13: ...rs in good time Caution Danger of injury due to incorrect handling When working with the machine always ensure that it has a secure base Never touch the tool while the machine is running Always guide...

Page 14: ...ch 3 on the motor 2 and press the switch down till it catches Motor runs 2 Set the speed controller 1 230 V to the highest level level G 1 Only move the machine towards the workpiece when full speed h...

Page 15: ...ng the machine ensure that the machine is held with both hands in such a way that both hands are kept away from the processing point 1 Remove machine from material 2 On off switch see Fig 30594 p 14 3...

Page 16: ...mount become hot Danger of burns For tool change wear protective gloves Caution Damage to property due to blunt tools Overloading of the appliance Check tools regularly for wear Sharp multi edge cutt...

Page 17: ...head 1 After 100 operating hours arrange for a trained engineer to relubricate or to replace the lubricating grease G1 lubricating grease 0139440 Integral tapping gear housing and integral tapping su...

Page 18: ...multi edge cutter mount Tool changes 1 Insert face wrench in the corresponding bores 3 on the multi edge cutter mount 2 Press spindle lock and at the same time turn the face wrench 1 counter clockwis...

Page 19: ...hange multi edge cutter 1 2 2 1 1 Fixing screw 2 Triple multi edge cutter 1 Loosen fixing screw 1 and take out multi edge cutter 2 2 Turn multi edge cutter or insert a new one 3 Refasten multi edge cu...

Page 20: ...Loosen hexagonal nut 3 with single end spanner 2 Pull impeller 2 away and exchange it 3 Refasten the new impeller with hexagonal nut 5 4 Replace carbon brushes The motor remains at a standstill when...

Page 21: ...1227952 Case 1209342 Operator s manual 1207702 Safety instructions red document other countries 0125699 General safety rules red document USA 1239438 Cutting oil for steel 0 5 l 0103387 Cutting oil fo...

Page 22: ...cutters ST R2 replacement parts 1232672 2 multi edge cutters CR R2 replacement parts 1232680 10 multi edge cutters CR R2 replacement parts 1232691 Original accessories expendable parts and options To...

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