Troy-Bilt TB25BP, Operator'S Manual

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California /
EPA Emission Control Warranty Statement
Your Warranty Rights and Obligations
The California Air Resources Board, The Environmental Protection Agency and Troy Bilt are pleased to explain the emission
control system warranty on your 2005 and later small off-road engine. In California and the 49 states, new small off-road
engines must be designed, built and equipped to meet stringent anti-smog standards. Troy Bilt must warrant the emission
control system on your small off-road engine for the periods of time listed below provided there has been no abuse, neg-
lect or improper maintenance of your small off-road engine.
Your Emission control system may include parts such as the carburetor or fuel-injection system, the ignition system, and cat-
alytic converter. Also included may be hoses, belts, connectors and other emission-related assemblies.
Where a warrantable condition exists, Troy Bilt will repair your small off-road engine at no cost to you including diagnosis,
parts and labor.
The 2005 and later small off-road engines are warranted for two years. If any emission-related part on your engine is
defective, the part will be repaired or replaced by Troy Bilt.
Owner’s Warranty Responsibilities
• As the small off-road engine owner, you are responsible for the performance of the required maintenance listed in your
operator’s manual. Troy Bilt recommends that you retain all receipts covering maintenance on your small off-road engine,
but Troy Bilt cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all sched-
uled maintenance.
• As the small off-road engine owner, you should however be aware that Troy Bilt may deny you warranty coverage if your
small off-road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
• You are responsible for presenting your small off-road engine to a Troy Bilt authorized service center as soon as problem
exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
If you have any questions regarding your warranty rights and responsibilities, you should call 1-800-520-5520.
Manufacturer’s Warranty Coverage
• The warranty period begins on the date the engine or equipment is delivered to the retail purchaser.
• The manufacturer warrants to the initial owner and each subsequent purchaser, that the engine is free from defects in mate-
rial and workmanship which cause the failure of a warranted part for a period of two years.
• Repair and replacement of warranted part will be performed at no charge to the owner at an authorized Troy Bilt service
center. For the nearest location please contact Troy Bilt at: 1-800-520-5520.
• Any warranted part which is not scheduled for replacement, as required maintenance or which is scheduled only for regu-
lar inspection to the effect of “Repair or Replace as Necessary” is warranted for the period. Any warranted part which is
scheduled for replacement as required maintenance will be warranted for the period of time up to the first scheduled
replacement point for that part.
• The owner will not be charged for diagnostic labor which leads to the determination that a warranted part is defective if the
diagnostic work is performed at an authorized Troy Bilt Service Center.
• The manufacturer is liable for damages to other engine components caused by the failure of a warranted part still under
warranty.
• Failures caused by abuse, neglect or improper maintenance are not covered under warranty.
• The use of add-on or modified parts can be grounds for disallowing a warranty claim. The manufacturer is not liable to cover
failures of warranted parts caused by the use of add-on or modified parts.
• In order to file a claim, go to your nearest authorized Troy Bilt Service Center. Warranty service or repairs will be provided
at all authorized Troy Bilt Service Centers.
• Any manufacturer approved replacement part may be used in the performance of any warranty maintenance or repair of
emission related parts and will be provided without charge to the owner. Any replacement part that is equivalent in perform-
ance or durability may be used in non-warranty maintenance or repair and will not reduce the warranty obligations of the
manufacturer.
• The following components are included in the emission related warranty: engine, air filter, carburetor, primer, fuel lines, fuel
pick up/fuel filter, ignition module, spark plug and muffler.
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PARTS LIST
No. Parts No. Description No. Parts No. Description No. Parts No. Description
1 9SGKB-05-12.5 SCREW
50 9WFZ-12.1-30 WASHER
2 9228-MD1801 STARTER HOUSING ASS'Y
23 9183-MD0101 FILTER, AIR
51 6NGZ-05 NUT
3 9SGKBM04-12 SCREW
24 9SKKBM05-64 SCREW
52 9038-MD1801 SCREW HOUSING
4 9081-MD1801 CONNECTOR
25 9012-MD0101 O-RING, AIR
53 6NDE-06 NUT
5 9228-MD0107 PAWLS ASS'Y
26 9287-MD1502 CARBURETOR
54 9012-320601 VIBRO-ISOLATING RUBBER
27 9014-MD0103 CARBURETOR GASKET
55 9SRCBM05-30 SCREW
28 9SKKB-05-19 SCREW
56 9151-320601 IMPELLER
29 9211-MD1801 PLATE
57 9WFZ-8.4-32 WASHER 30 9072-MD1501 INSULATOR
58 9NAC-08 NUT
6 9157-332101 OIL SEAL
31 9014-MD1504 GASKET, INSULATOR
59 9038-320602 SCREW HOUSING
7 9228-MD0109 CRANK CASE ASS'Y
32 9111-310002-CH SPARK PLUG
60 9SKKBY8/16-0.75 SCREW 33 9292-MD1501F CYLINDER
61 9SRCB-05-75 SCREW
34 9SRCB-05-22 SCREW
62 9017-320601 COVER
35 9014-MD1801 GASKET, MUFFLER
63 9SKKBB05-18 SCREW 36 9082-MD1502 MUFFLER HEAT SHIELD
64 9004-320601 FRAME
8 9DB-600102 BALL BEARING
37 9014-MD1502 MUFFLER HEAT SHIELD
65 9WFZ-06-18 WASHER
9 9115-MD1501-CH PISTON PIN
38 9228-MD1502 MUFFLER
66 9NGZ-06 NUT
10 9290-MD1501 PISTON
39 9SXMBJ05-53 SCREW
67 9014-320601 CUSHION BACK
11 9189-MD1501 PISTON RING
40 9082-MD1501 BAFFLE, MUFFLER
68 9RGB7.14-16.27 RIVET RIBBED
12 9131-MD0101 CLIP, PISTON
41 9014-MD0108 PLATE
69 9149-320601 HARNESS
13 9014-MD1505 GASKET, CYLINDER
42 9SQKB-04-12 SCREW
70 6NGZ-08 NUT
14 9NR-081190 NEEDLE BEARING
43 9SQKB-04-08 SCREW
71 9WFZ-08-22 WASHER
15 9057-MD0201 SPACER, PISTON
44 9WFZ-04-12 WASHER
72 9SDCB-08-16 SCREW
16 9228-MD0112A CRANK/ROD ASS'Y
45 9228-MD1802 IGNITION ASS'Y
73 9186-320601 ELBOW PIPE1
17 9221-310001 KEY, FLYWHEEL
46 9SQKBM04-20 SCREW
74 9036-320601 HOSE BEND
18 9014-MD0102 C'CASE GASKET
47 9228-MD1503 FUEL TANK ASS'Y
47-1 9228-330602 OIL CAP ASS'Y
47-2 9182-310101Y FILTER, OIL
75 9036-320602 WIRE CLAMP
19 9CB-28 C-CLIP
76 9186-320602 FLEX PIPE
20 9157-MD1501 OIL SEAL
77 9189-320601 ACTIVE RING
21 9151-MD0103 FLYWHEEL
78 9186-320605 BASE PIPE
22 9228-MD1508 AIR CLEANER ASS'Y
79 9186-320604 MIDDLE PIPE
80 9186-320606
81 9186-320603 END PIPE
END PIPE
82 9228-MD1803 THROTTLE LEVER ASS'Y
48 9SKKBY05-18 SCREW
83 9WFZ-4.5-13 WASHER
49 9127-MD1801 CONNECT AXIS
84 6032-150-02 LIGATE TAPE