HAKO Sweepmaster B800 R Instruction Manual Download

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Instruction Manual

Sweepmaster B800 R (6400.20)

Summary of Contents for Sweepmaster B800 R

Page 1: ...Instruction Manual Sweepmaster B800 R 6400 20...

Page 2: ...air work Only original spare parts can guarantee long reliable operation of your ma chine Subject to modification as re quired by technical advancement Valid as of April 2014 Hako GmbH D 23843 Bad Old...

Page 3: ...ult of failure to ob serve regulations concerning service and maintenance Maintenance work must be performed by authorized Hako service centers and confirmed in the Maintenance Report which serves as...

Page 4: ...ities However the heavy metals contained also represent a major risk to human health and to the environment Never open or damage batteries Never touch inhale or swallow the content matter of batteries...

Page 5: ...g the shaking device37 3 9 Emptying the dirt hoppers 38 3 10 Fault location 39 3 11 Loading and transporting 40 4 Technical Data 41 5 Maintenance and Service 43 5 1 Hako system maintenance 43 5 2 Main...

Page 6: ...Definition Safety information persons or property Safety information on preventing hazardous situations caused by failure to follow instructions or prescribed working procedures accurately or at all...

Page 7: ...ion regarding safety Technical expertise is the key to pre venting errors when operating the equipment and ensuring trouble free operation The operating manual must always be kept at the operating loc...

Page 8: ...on can lead to the vehicle being automatically locked against use Always switch off all the drives be fore switching the vehicle on The vehicle must only be started put into motion and stopped from th...

Page 9: ...of the vehicle Never leave the batteries in a dis charged state but recharge them as soon as possible The filter may only be shaken when the dirt hopper has been closed Never exceed the max load capac...

Page 10: ...or cleaning and maintenance work If the seat console must be raised to complete work it must be held in place by the safety support to pre vent it accidentally falling or slam ming shut It is not perm...

Page 11: ...the electrical installation and lead to fires Pay attention that the insulation on the charger cable shows no signs of damage and is not damaged during the charging process The cable must not rub agai...

Page 12: ...substances which could represent a risk to health and the environment Always observe legal regulations and local directives when disposing of cleaning agents refer to the Water Resources Act Used batt...

Page 13: ...egible labels must be replaced immediately Company logo front chassis rear cov er panel Fig 1 1 and Fig 2 7 Rating plate under the foot mat Fig 1 2 Shaking device label Fig 1 3 Read and observe the op...

Page 14: ...14 Safety Information Fig 1 5 1 2 6 7 3 4 8...

Page 15: ...15 Safety Information Side broom label Fig 2 1 Brake label Fig 2 2 Folding apron label Fig 2 3 Parking brake label Fig 2 4 Maintenance free batteries label Fig 2 5 Cylindrical broom label Fig 2 6...

Page 16: ...16 Safety Information Fig 2 2 7 1 3 4 5 6...

Page 17: ...anel 2 Steering column 3 Pedals 4 Side broom 5 Drive 6 Larger debris flap 7 Sealing strips broom space 8 Cylindrical broom 9 Dirt hoppers 10 Panel air filter 11 Seat console 12 Driver s seat 13 Flashi...

Page 18: ...folding apron Fig 3 6 can be opened The sweeping pattern of the cylindrical broom and the sealing strips Fig 3 7 in the broom space can be ad justed It is driven by the central motor via a drive belt...

Page 19: ...es are moni tored by a total discharge signal transducer 2 2 1 Special equipment The basic vehicle can be upgraded by adding various special equipment The order numbers for these components are listed...

Page 20: ...ting panel 1 Key switch 2 Charge control indicator 3 Charge status indicator 4 Operating hour counter 5 Sweeping functions switch 6 Drive direction switch 7 Steering 8 Horn 9 Side broom lever Fig 4 5...

Page 21: ...icates an error status refer to the charger operating manual Charge status indicator Fig 4 3 While the vehicle is in operation the ve hicle s electronic system indicates the discharge status of the ba...

Page 22: ...t the driving direc tion Control lever forward forward drive Control lever O neutral position Control lever back reverse drive To change the driving direction stop the vehicle by applying the service...

Page 23: ...tion 2 4 Operating elements on the vehicle 1 Driver s seat adjustment lever 2 Charger power cable 3 Shaking device lever 4 Accelerator 5 Folding apron pedal 6 Parking brake 7 Service brake Fig 5 2 3 4...

Page 24: ...elerator Fig 5 4 It serves for the continuously variable regulation of the vehicle speed when driving forward or in reverse Set the driving direction be forehand using the drive direc tion switch If t...

Page 25: ...peration 1 Bypass flap 2 Adjusting bolt for right hand side broom 3 Adjusting bolt for left hand side broom option 4 Adjusting bolt for cylindrical broom 5 Safety support for seat console Fig 6 2 1 3...

Page 26: ...g 6 3 This adjusting bolt is used to adjust the sweeping pattern of the left hand side broom Adjusting bolt for cylindrical broom Fig 6 4 This adjusting bolt is used to adjust the sweeping pattern of...

Page 27: ...27 Operation Dirt hopper lock Fig 7 1 The lock serves to secure the dirt hop pers To empty the dirt hoppers Fig 7 2 pivot the lock lever Fig 7 1 up and remove the dirt hoppers Fig 7 2 1...

Page 28: ...e packaging and tighten ing straps 2 Park the machine by applying the parking brake 3 Remove the wooden chock 4 Remove the rear skirting panel and assemble it under the front one 5 Release the parking...

Page 29: ...e a date Practice all the operating steps in an large area of space and only use the machine when you are familiar with its opera tion 3 2 2 Initial battery charge Before starting up the vehicle for t...

Page 30: ...r is seated com fortably and can reach all the operating elements with ease Pull the lever Fig 9 2 upwards and slide the driver s seat to the required seat position The machine is equipped with a seat...

Page 31: ...can only be put into operation when an operator is sitting on the driver s seat The function of the seat contact switch must not be bypassed 1 Make sure that all control levers are at their off or zer...

Page 32: ...is insuffi cient you can also apply the service brake Fig 11 2 to de celerate more quickly 2 Apply the parking brake Fig 11 3 to its end position and lock in place 3 Switch off the sweeping functions...

Page 33: ...operation 1 Charge status indicator 2 Shaking device 3 Dirt hoppers 4 Bypass flap 5 Driver s seat 6 Key switch 7 Drive direction switch 8 Sweeping functions switch 9 Side broom lever 10 Accelerator Fi...

Page 34: ...Switch on the sweeping functions with the switch Fig 12 8 4 Lower the side broom using the lever Fig 12 9 5 Actuate the accelerator Fig 12 10 and drive over the area to be cleaned After switching on...

Page 35: ...35 Operation 3 7 Charging batteries 1 Charge status indicator 2 Key switch 3 Power cable 4 Charge control indicator Fig 13 4 2 1 3...

Page 36: ...emove the key 2 Take the power cable Fig 13 3 from the opening and plug it into a power outlet 110 230 VAC 3 While the battery is being charged the charge control indicator Fig 13 4 lights up When all...

Page 37: ...shaking device Pull and push the lever Fig 14 1 in and out quickly several times in suc cession in order to clean the dust from the panel air filter Only operate the shaking de vice when the electric...

Page 38: ...e lock lever Fig 15 1 upwards and remove the dirt hoppers Fig 15 2 Transport the dirt hoppers using the handles Fig 15 3 Risk of injury For reasons of health each dirt hopper should only be filled to...

Page 39: ...Contact Hako service Machine swirls dust Sealing strips on broom space worn Adjust or change the sealing strips Panel air filter soiled Clean the panel air filter Bypass still open Close the bypass Ve...

Page 40: ...ke the weight of the machine into ac count when loading refer to Section Technical Data Transporting The vehicle must be properly secured It must not slip or tip during transportation Risk of injury W...

Page 41: ...ed rpm 500 Side broom diameter cm 40 Side broom speed rpm 100 Area coverage theoretical with right hand side broom m h 5340 Sweeping speed kph 6 Turning circle cm 155 Dirt hopper volume max load capac...

Page 42: ...ccording to DIN EN 60335 2 72 under normal working conditions is dB A 81 Vibration values The weighted effective value of the acceleration established in accordance with ISO 5349 1 to which the upper...

Page 43: ...te nance and repair costs ensures the vehicle has a long ser vice life The Hako system maintenance de scribes the specific technical work nec essary for the individual modules and defines the interval...

Page 44: ...rating hours Hako System Maintenance I 625 operating hours Workshop Stamp completed on at _________________ operating hours Hako System Maintenance II 750 operating hours Workshop Stamp completed on a...

Page 45: ...haking device o o Empty the dirt hopper o o Check side broom for signs of wear and damage change if necessary o Check cylindrical broom for signs of wear and damage change if necessary o Check sweepin...

Page 46: ...ern of side broom adjust if necessary o Check sweeping pattern of cylindrical broom adjust if necessary o Check seals in broom space of cylindrical broom for signs of wear and damage change if necessa...

Page 47: ...ized Hako service center Activity Interval Every 250 operating hours All maintenance work in accordance with Hako system maintenance I o Check fan belt adjust belt tension or change fan belt if necess...

Page 48: ...rushes of the drive motor and central motor for ease of move ment and signs of wear change of necessary o Check the retaining screws retighten if necessary o Check actuating lever for folding apron cy...

Page 49: ...event the drive be ing started up inadvertently Only batteries approved by Hako may be installed Batteries may only be handled and changed by properly skilled maintenance person nel Only maintenance f...

Page 50: ...ce free batteries approved by Hako may be installed and at the intended position 1 Switch the vehicle off using the key switch and secure with the parking brake 2 Open the seat console Fig 17 1 and se...

Page 51: ...tery types can be setup using the fourfold DIP Switch Fig 18 2 X1 6 X1 7 open X1 6 X1 7 jumper Fig 18 The two settings for GiV are equivalent The DIP setting OFF ON ON OFF is the preferred setting Wh...

Page 52: ...prevent the drive be ing started up inadvertently 1 Seat console 2 Safety support 3 Adjusting bolt side broom right 4 Side broom 5 Retaining screws side broom Side broom left option The work to adjust...

Page 53: ...e sweeping pat tern mark the floor with chalk 1 Switch the vehicle off using the key switch and secure with the parking brake 2 Open the seat console Fig 19 1 and secure with the safety support Fig 19...

Page 54: ...e machine off via the key switch to prevent the drive be ing started up inadvertently 1 Seat console 2 Adjusting bolt for cylindrical broom 3 Dirt hoppers 4 Seals dirt hoppers 5 Broom space 6 Sealing...

Page 55: ...ylindrical broom Fig 20 7 To control the sweeping pat tern mark the floor with chalk 1 Switch the vehicle off using the key switch and secure with the parking brake 2 Open the seat console Fig 20 1 an...

Page 56: ...brake 2 Remove the dirt hoppers Fig 21 1 3 Loosen the screws Fig 21 2 and remove the first half shell Fig 21 3 4 Then turn the cylindrical broom shaft Fig 21 4 180 by hand and disas semble the second...

Page 57: ...a weekly basis and change them in the case of wear 1 Switch the vehicle off using the key switch and secure with the parking brake 2 Remove the screws connecting the sealing strips Fig 22 1 to 3 3 Ass...

Page 58: ...ace and dirt hoppers Check the two seals weekly and change in the case of wear 1 Switch the vehicle off using the key switch and secure with the parking brake 2 Remove the dirt hoppers Fig 23 1 from t...

Page 59: ...inte nance and repair work switch the machine off via the key switch to prevent the drive be ing started up inadvertently 1 Panel air filter 2 Seal 3 Hood 4 Knurled nuts 5 Locking handle 6 Lever for s...

Page 60: ...is and change them in the case of wear 1 Switch the vehicle off using the key switch and secure with the parking brake 2 Open the seat console Fig 24 8 and secure with the safety support Fig 24 7 3 Lo...

Page 61: ...the parking brake 2 Open the seat console Fig 25 1 and secure with the safety support Fig 25 2 3 Loosen the tension roller Fig 25 3 and change the drive belt Fig 25 4 for the cylindrical broom 4 Tensi...

Page 62: ...ice 5 9 Electrical installation 5 9 1 Fuses F1 Hydraulic motor 70A F2 Drive motor 50A F3 Key switch 10A 5 9 2 Relays K1 Working mode K2 Drive motor K3A Enable drive mode K3B Enable operating mode Fig...

Page 63: ...e 2006 42 EC and is in accordance with 2004 108 EC Reference was made to the following standards and or norms and or techni cal specifications to ensure proper im plementation of the safety and health...

Page 64: ...entechnik f r eine saubere und sch nere Umwelt Advanced Technology for a Cleaner Better Environment Hako GmbH Hamburger Str 209 239 D 23843 Bad Oldesloe 49 4531 806 0 Fax 49 4531 806 338 88 10 2971 31...

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HAKO Sweepmaster B800 R, Instruction Manual

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