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Trotec Speedy 360 flexx, Operation Manual

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Speedy 360 

BA 8032_2.2_EN (05/2016) 

 

 

2 / 90 

 

 

 

 

www.troteclaser.com 

 
 
Trotec Laser GmbH 
 

Linzer Straße 156 
A 

– 4600 Wels 

AUSTRIA 
 
Tel.: ++43/7242/239-7000 
Fax: ++43/7242/239-7380 
E-Mail: 

[email protected]

 

www.troteclaser.com

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
   
 
 
 

Technical  
Changes 

Technical specifications are subject to change without notice. 

Trotec Laser GmbH reserves the right to improve or modify any  
product described herein without prior notice.   

 

 

 Copyright 

This documentation with all illustrations is intellectual property of  
Trotec Laser GmbH. The entire documentation is given to the user for 
personal use only. Reproduction, translation or any distribution to third parties 
is not permitted without the prior consent of Trotec Laser GmbH. Any 
infringement will be prosecuted. 

 

 

 

Summary of Contents for Speedy 360 flexx

Page 1: ...www troteclaser com Speedy 360 flexx Operation Manual BA 8032_2 2_EN 05 2016 ENGLISH...

Page 2: ...ct to change without notice Trotec Laser GmbH reserves the right to improve or modify any product described herein without prior notice Copyright This documentation with all illustrations is intellect...

Page 3: ...ersonnel 16 2 5 Operating and service personnel requirements 16 2 6 Warning and information labels 17 2 7 Safety devices 19 2 7 1 Main switch 20 2 7 2 Key switch 20 2 7 3 Temperature sensor reset butt...

Page 4: ...hine 49 6 5 Transport inspection and reporting of defects 51 6 6 Relocation of the machine 51 7 Setup and installation 52 7 1 Safety notes 52 7 2 Operating environment 53 7 2 1 Space requirements 54 7...

Page 5: ...the machine 76 9 3 1 Cleaning the exhaust box 77 9 4 Cleaning the optics 78 9 4 1 Cleaning the lens 78 9 4 2 Cleaning the mirror 79 9 5 Cleaning the ultrasonic sensor Option Sonar Technology 80 10 Tro...

Page 6: ...ention regulations and general safety regulations applicable to the field of usage Before beginning any work on the machine ensure that the manual in particular the chapter entitled Safety Information...

Page 7: ...result in death or serious injury WARNING This symbol warns of potentially dangerous situations related to electric voltage Failure to observe the safety instructions leads to risk of serious injury...

Page 8: ...n the manual Additionally Trotec Laser GmbH shall not be held responsible for any personal injury or property damage of either an indirect or specific nature consequential loss loss of commercial prof...

Page 9: ...lens for CO2 2 fiber 3 2 flexx 2 85 or according to order 7 Ferromagnetic engraving table or multifunctional table concept according to order 8 Allen key kit 8 part 9 Open end wrench 10 Power cord ac...

Page 10: ...Enter the serial number model and year of manufacture into your manual and always refer to them when contacting our representative or service office for enquiries troubleshooting or ordering of repla...

Page 11: ...als or contact your local Trotec salesperson or Trotec technical support The system must be operated maintained and repaired only by trained personnel familiar with the designated field of use and the...

Page 12: ...rd for Safety for Information Technology Equipment UL 31011 1 Electrical Equipment for Laboratory Use Part 1 General 21 CFR 1040 10 Performance Standard for Light Emitting Products Specific Laser Prod...

Page 13: ...x is suppressed Do not suppress the eyelid closure reflex Do not stare directly into the beam Close eyes turn away Never look at the laser beam directly with an optical instrument e g a lens The acces...

Page 14: ...press consent of the manufacturer Likewise it is strictly prohibited to remove bridge or bypass any safety devices Operating conditions and connection and setup values stated in the data sheet must be...

Page 15: ...l times to all persons working on or with the machine Authority for the individual activities relating to the application of the machine e g installation operation maintenance and cleaning must be cle...

Page 16: ...rking methods are permitted that affect the safety of persons or of the machine Always keep clean the machine and its components such as lens and mirrors 2 5 Operating and service personnel requiremen...

Page 17: ...during set up and operation Therefore pay attention to the information on the labels Lost or damaged warning and information labels If any warning and information labels are lost or damaged the user i...

Page 18: ...Speedy 360 BA 8032_2 2_EN 05 2016 18 90 www troteclaser com P xxx W 11 1 2 3 4 10 10 1 5 6 7 8 9 10 11 12...

Page 19: ...In case of assumed or presumed damage of safety devices disconnect the machine from the mains Damaged safety and protection devices need to be replaced by a Trotec technician immediately The machine...

Page 20: ...ure trends during processing WARNING Fire The acoustic alarm upon startup of the machine indicates that the sensors are operating properly However the sensors do not guarantee fire prevention The unit...

Page 21: ...econdly to avoid any damage to destruction of the machine material 2 7 4 1 Emergency stop acknowledgement 1 Turn the emergency stop button to unlock it green marker is visible 2 Reboot the laser devic...

Page 22: ...rotection officer and supervisor Follow the operating instructions Have repair work performed by Trotec service technicians only In case of fire Use only CO2 extinguisher to quench the fire insofar as...

Page 23: ...r cooling system on your laser In particular the filters and ventilators should be checked regularly for proper function so as to avoid defects caused by overheating 2 9 2 Gases fumes and dust Dependi...

Page 24: ...tched or destroyed lens surface Be aware that scratches in the coating may release small quantities of thorium which may be harmful upon inhalation or swallowing 2 9 3 2 Thermal decomposition Upon the...

Page 25: ...e system again wait for at least 30 min until the reaction has abated Wear proper protective clothing respiratory protection protective goggles protective suit rubber or plastic gloves Provide ventila...

Page 26: ...l the relevant essential health and safety requirements of the EC machinery directive 2006 42 EEC Further valid guidelines regulations for the product 2006 95 EG Low Voltage Directive 2004 108 EG EMC...

Page 27: ...ght Item Description Dimension Units A Length 1221 48 mm inch B Width 830 32 67 790 32 8 mm inch C Height closed with base frame 1055 41 55 mm inch D Height open 1750 68 89 mm inch without exhaust hos...

Page 28: ...85 flexx lens 4 2 1 1 1 1 24 Optional CO2 1 5 2 0 2 0 clearance lens 0 5 in 12 5 mm more distance from the material than standard lenses 2 5 4 0 4 2 1 1 1 1 25 Optional fiber 3 2 5 0 4 2 1 1 1 1 26 A...

Page 29: ...n 100 mm removable aluminum slats 4 2 1 1 1 1 52 Acrylic slat cutting table 4 2 1 1 1 1 53 For reflection free cutting for tasks with thicker materials and parts bigger than 4 in 100 mm removable acry...

Page 30: ...69 Laser class CDRH laser safety CE tested Laser class 2 Interlock Duplicate interlock safety system Loading lid Front side loading lid 4 2 1 1 1 1 70 Extraction System Minimum volume required without...

Page 31: ...machine described in this manual Electrical noise unstable power supply as well as voltage spikes in power supply can cause interference and possible damage to the electronics of the laser machine Use...

Page 32: ...ounting frame 75 mm 300 m h 1700 Pa All table variants with mounting frame 75 mm 350 m h 3500 Pa The monitoring point for flow rate and pressure is at the exhaust port at the laser machine Pressure lo...

Page 33: ...minimum requirements Operating systems Windows 10 32 64 bit Windows 8 32 64 bit Windows 7 32 64 bit Windows Vista 32 64 bit with Service Pack 1 or later Microsoft NET framework 3 5 Adobe Reader 9 0 or...

Page 34: ...brass copper precious metals Stainless steel Stainless steel Thermark Metal painted Brass Copper Titanium Plastic Acrylonitrile butadiene styrene ABS Acryl PMMA Plexiglas Altuglas Perspex Laminate Ru...

Page 35: ...the following materials Manganese chromium nickel cobalt copper and lead Any material with the naming addition flame retarding since it might contain bromine WARNING Serious injury or material damage...

Page 36: ...r head 15 Connector for exhaust tube 4 Interlock safety switch 16 USB port for PC 5 Connector for rotary attachment 17 RS 232 port for PC 6 X axis 18 Connectors for exhaust cable 7 Table 19 Type plate...

Page 37: ...Shift Home 4 Button X Y position laser head Press the button to manually move the laser head to the right left front or back Press two of the four X Y position keys simultaneously to move the laser he...

Page 38: ...or further information see chapter Focusing 6 Button Stop Press the button to stop the current working process 7 Button Start Pause Repeat Press the button to start the job which is currently on the p...

Page 39: ...corresponding end position Shift Standby Keypad locked unlocked Shift Stop LED interior illumination on off Shift UP Work table moves up to autofocus position Shift DOWN Work table moves to the lowes...

Page 40: ...illumination on off Shift Z position working table UP Work table moves up to autofocus position Shift Z position working table DOWN Work table moves to the lowest position Shift Home Deactivate tempor...

Page 41: ...of the table is very comfortable thanks to the front door that can be opened to up to 180 The door is interlocked therefore it must be closed bevor any laser operation is possible Shortcuts 1 Standby...

Page 42: ...The ferromagnetic construction allows mounting thin materials such as paper films or foils with magnets to ensure an even and flat surface An even working area is essential for achieving optimal resul...

Page 43: ...mm The slats can be arranged individually consequently the table can be adjusted to each individual application 5 2 4 2 Acrylic slat cutting table The cutting table with acrylic slats prevents reflect...

Page 44: ...tting It is therefore ideal for cutting acrylics laminates or plastic films with parts smaller than 100 mm as these remain in a flat position after the cutting 5 2 5 Additional tabletops 5 2 5 1 Honey...

Page 45: ...ilable CO2 Fiber Flexx Part No 85973 1 5 red Teilenr 1380 3 2 green Teilenr 9567 2 85 gold Standard Part No 85974 2 0 black standard Teilenr 37781 5 0 light blue Part No 95909 2 0 CL brown Part No 859...

Page 46: ...ys Transport the machine as carefully as possible in order to prevent damage Avoid vibrations When transporting the machine overseas the device must be packaged airtight and protected against corrosio...

Page 47: ...components only under the flowing conditions Transport conditions Ambient temperature for transportation 10 C to 40 C 50 F to 104 F Humidity max 85 non condensing Observe the packaging symbols Symbol...

Page 48: ...led installed 3 The storage location must be dry free of dust caustic materials vapors and combustible materials 4 Store in a storage room or packaged with adequate weather protection 5 Avoid exposure...

Page 49: ...order to ensure optimum marking results Never touch the lenses with bare fingers The following steps give you an overview of the unpacking of the laser machine 1 Position the transport case vertically...

Page 50: ...Speedy 360 BA 8032_2 2_EN 05 2016 50 90 www troteclaser com 6 Now insert the two rails to form ramps For this you will require min 2 persons 7 Now roll the machine slowly down the ramps...

Page 51: ...as soon as they are detected since damage claims must be filed within a certain period as mandated by law 6 6 Relocation of the machine Please follow the transport safety instructions and observe the...

Page 52: ...C 59 F to 77 F Relative humidity must not exceed 40 70 non condensing If the instructions are not followed damage may occur during operation If the system has been subject to significant temperature f...

Page 53: ...n condensing Provide sufficient illumination at the workplace Ensure a dust free environment II according to IEC60947 1 Uniform level horizontal and firm floor planarity 5 mm 0 1969 inch no special fo...

Page 54: ...lation location according to the specifications stated in the chapter Transport 2 Make sure all the packaging material has been removed 3 Remove any transport protections 4 Install the two exhaust con...

Page 55: ...scribed otherwise electrostatic charging can damage your computer and or the electronics of the laser system No Description No Description 1 USB port for PC 5 Main socket 2 RS 232 port for PC 6 Fuse 3...

Page 56: ...230 V 50 Hz or AC 115 V 60 Hz see information label at the connection socket Under no circumstances switch on the device if the voltages do not match Depending on the laser type and region the main f...

Page 57: ...nozzle that is intended for this purpose on the exhaust system and on the laser The position of the connector depends on the type of the exhaust system 3 When using an original Trotec exhaust system...

Page 58: ...and complete Keep work area orderly and clean Source of accidents Ensure that the optical components are free from dust and dirt Activate the extraction system Ensure that the electrical installation...

Page 59: ...witch The switch returns to its initial position 5 If all interlock secured covers are closed the device starts the referencing process immediately after switching on 6 When the referencing process is...

Page 60: ...he mounting frame without the base frame For more details about the available table variants see chapter Tables Maximum material load is for static loads up to 220 lbs 100 kg and dynamic loads up to 6...

Page 61: ...ning the lens 5 Check lens 1 once more for damage 6 Insert the lens 1 with the lettering facing up either above or below the clamping ring 2 depending on the lens type 7 When inserting the lens 1 abov...

Page 62: ...operation panel or as result of JobControl software settings Procedure to which between the CO2 and fiber laser source manually 1 After referencing of the machine press Standby 2a CO2 Mode To change...

Page 63: ...ult Manual focus mode Focus tool Automatic focus modes Software focus JobControl Light bar focus Sonar Technology automatic focusing with ultrasonic sensor The machine described in this manuals is equ...

Page 64: ...orking table upwards very slowly and step by step by briefly tapping the positioning key 1 until the focus tool tilts to the side or falls off its position Now the lens is focused onto the surface of...

Page 65: ...spacer the total material thickness is determined by the thickness of the spacer and the material 1 Click on the icon Options or go to Settings Options and click on Accessories Enter the table type Wh...

Page 66: ...to switch to the right laser source and adjusts the focus point difference automatically as soon the lens type and processing type per laser source get entered into the material database in JobContro...

Page 67: ...e and you can start the laser processing The light barrier autofocus is ideal for flat opaque materials of unknown thickness This autofocus option will not work on transparent rough or very thin mater...

Page 68: ...e workpiece to be processed Damage to electronics Inserting or removing the rotary attachment while the machine is turned on may irreparably damage the electronics Switch off the machine before insert...

Page 69: ...lowest position The laser machine must be switched off 2 Place the rotary attachment onto the working table using the existing insertion handles 3 Position the rotary attachment so that the brackets...

Page 70: ...slider by using the lever in order to clamp the workpiece between the two cones or rolls Slider incl lever 4 Switch on the laser The axis automatically moves over the middle of the rotary attachment 5...

Page 71: ...on of the graphic on the workpiece with the option Job Orientation 3 In the menu Settings Options Accessories select the option Rotary Engraving and enter the diameter of the object see Fig 6 If the d...

Page 72: ...engraved to avoid scratching of the material Protection foil can be useful to protect adjacent material from debris during cutting Plastics The majority of available plastics can be easily engraved an...

Page 73: ...ower the laser power is principally set to 100 and only the speed is varied Due to their lower density so called micro porous rubber materials allow significantly higher engraving speeds Test the rubb...

Page 74: ...e machine may cause fire or explosion For cleaning the machine do not use explosive or flammable substances or cleaning agents No flammable or explosive liquids may be stored in or near the machine Al...

Page 75: ...Clean whenever required Vent slots back of the machine Every 6 month Check Clean whenever required Spindles Clean and grease Cover of the laser tube and housing Clean whenever required Inside of the e...

Page 76: ...he transparent acrylic top lid and front panel 4 Thoroughly remove all loose dirt particles and deposits in the interior of the machine e g with a vacuum cleaner or broom 5 Clean the air guide plate a...

Page 77: ...well 1 Remove the fixation screws of the exhaust box 8 screws 2 Unscrew and remove and clean the guide plate inside the machine 3 screws 3 Remove the exhaust box from the machine and clean it 4 To cle...

Page 78: ...eaning liquid to wash away coarse soiling 2 Put some cleaning liquid onto the lens and leave the liquid for 1 minute to take effect 3 Soak a cleaning tissue with cleaning liquid and carefully wipe off...

Page 79: ...would greatly reduce the service life of the mirror Do not touch the mirror with your fingers or with tools and never use a cleaning tissue twice as the surface could easily be scratched Trotec recomm...

Page 80: ...rror and fixate it with the two Allen screws 9 4 2 2 Cleaning the mirror 4 1 While holding the mirror loosen the two knurled screws 1 and lift the mirror from the mirror holder Make sure that the mirr...

Page 81: ...1 Errors cause and resolutions Problem Possible Cause Resolution Too low engraving depth Imprecise focusing Dirty optics Check focus Clean optics Blurred edges Imprecise focusing Check focus Missing...

Page 82: ...ch the layout settings to as in document Select the proper machine in JobControl Corners and angles are not cut or marked Power too low Increase the correction in JobControl Settings Material Template...

Page 83: ...Speedy 360 BA 8032_2 2_EN 05 2016 83 90 www troteclaser com Offsets between engraving jobs and cut lines Speed too high Reduce speed Other faults Contact Trotec support...

Page 84: ...icinity and that you have the following information ready see response form What happened and what you were doing when the problem arose What you have done so far to correct the problem Serial no see...

Page 85: ...ence Remove all workpieces from the system Turn the key switch to switch off the machine Switch off the main switch at the back of the machine Remove the exhaust system Disconnect all cables at the ba...

Page 86: ...the machine discussed Operation of the machine discussed Maintenance of the machine discussed Electrical voltage checked Safety notes discussed Trial run performed Deficiencies determined The machine...

Page 87: ...1 Machine Function 2 Danger Areas 3 Warnings 4 Position of Emergency Stop Button 5 Personal Protective Equipment 6 Operating Equipment 7 Work Flow 8 Setting Up 9 Taking into Service and Shutdown 10 R...

Page 88: ...wing pages Date Machine Details Contact Details Serial Number First Name JobControl Version Last Name Driver Version Country Layout Software Phone Firmware Version Email Problem Description Does an er...

Page 89: ...y either double clicking on the job in the queue single clicking the job in the queue and dragging it onto the plate single clicking the job in the queue and then clicking on the icon Position Job 3 R...

Page 90: ...caused a failure e g a CorelDraw file Photoshop file AutoCAD file Now click on Open 7 The following window shows the location to which the successfully created service file was saved 8 Please send th...

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