TC-6832 Montion controller
Operation manual of main
6832 Montion controller
Vibration knife motion
controller series
board
RV 1.4
Page 1: ...oller Operation manual of main 6832 Montion controller Operation manual of main Vibration knife motion controller series 6832 Montion controller Operation manual of main board Vibration knife motion controller series RV 1 4 ...
Page 2: ...ial loss or liability caused by improper use of this manual or product TROCEN has the patent right copyright and other intellectual property rights of the product and its software With authorization the product and its related parts shall not be copied manufactured processed or used directly or indirectly Machines in motion are dangerous It is the responsibility of the user to design effective err...
Page 3: ...ical support to help you complete the production of the equipment More information on TROCEN products The company s website is www sztrocen com www awc608 com more about the company and products on our website including company profile product introduction technical support and the latest product release You can also contact us at 0755 27958262 for more information about the company and its produc...
Page 4: ...ed in Related Documents nstructions Catalogue Explanation of terms and abbreviations Panel appearance Panel appearance and size drawing Baseplate appearance and port 1 5 2 Port Instruction Baseplate power port Product Introduction system introduction 6832 motion controller is a vibration cutting motion control system developed by shenzhen TROCEN automation technology 6832 motion controller based o...
Page 5: ...ficiency and reduce the production cost The upper computer software of this system namely TroCutCAD software has the following characteristics friendly interface powerful Intuitive and convenient operation CorelDraw Auto CAD etc professional drawing PLT DXF SVG PDF NC DST formatted file Simple drawing function Automatic layout and path optimization The motion controller of the lower plane of this ...
Page 6: ...ller Refers to the 7 inch TFT color LCD touch control panel The panel is used for specific display and control operations and is an important part of the system Base plate terminal The baseplate is a control panel that integrates signal input and output control and motor driver connection system of visible physical objects including panel terminal board wire etc After receiving the products please...
Page 7: ...ales service of shenzhen TRCEN automation co 1 3 1 product list appearance describtion TC 6832 mainboard TC 6832 wiring board Connect the panel to the computer via USB Network connection between panel and computer TC 6832 Motion controller user manual 6 products and accessories are complete If they are missing please sales service of shenzhen TRCEN automation co describtion mainboard 6832 baseboar...
Page 8: ...t of the panel and baseplate USB extension cable Network extension cable 随箱附带 1 连接面板和底板的 端口 Panel appearance system panel is designed with a display screen soft buttons and a usb jack Panel appearance and size drawing TC 6832 Motion controller user manual 7 A DB15 line is attached with the box to connect the CN1 and port of the panel and baseplate extension cable Network extension 1 条 DB9 线 连接面板和底...
Page 9: ...WWW AWC608 COM Motion controller user manual TC 6832 Motion controller user manual 8 ...
Page 10: ...Motion controller user manual Panel appearance and size drawing The base plate is used for the connection between the panel and other parts of the machine Include Connected motor driver Detection of motion axis limit signal Input signal detection Control signal and output of corresponding power Baseplate appearance and port Baseplate appearance display and dimension drawing TC 6832 Motion controll...
Page 11: ...pole 2 GND negative pole Motion controller user manual 1 5 2 Port Instruction Baseplate power port The baseplate power port is used to supply power to the baseplateand the panel When connecting please pay attention to the positive and negative terminals Baseplate power port description Description positive pole negative pole TC 6832 Motion controller user manual 10 The baseplate power port is used...
Page 12: ...rt can be connected Description of connection ports between panel and Description Connect the baseplate to the CN1 port of the panel with the DB15 line Connect the baseplate to the CN2 port of the panel with DB9 line connect two heads optional Signal input port The baseplate provides multiple sets of input signal terminals for the acquisition of input signals 3 Wiring Board Signal Input Port Instr...
Page 13: ...the function of ause work or continue to work Setting method turn on the foot switch no matter whether the pause function is on or off there is no effect Stop function must first turn off the foot switch function panel pause key can be used Servo error check 1 input This feature must be enabled in the panel to be effective Servo error check 2 input This feature must be enabled in the panel to be e...
Page 14: ...al The hard limit of Y axis When the Y axis moves to the maximum coordinate position the limit sensor inputs signal Power ground The origin limit of the Z axis When the Z axis moves to the minimum coordinate position zero position the limit sensor inputs signal The origin limit of the U axis When the U axis moves to the minimum coordinate position zero position the limit sensor inputs signal The o...
Page 15: ...n limit of the N2 axis When the N2 axis moves to the minimum coordinate position zero position the limit sensor inputs signal Power ground All input ports Voltage 24v or 0v need to open the function in the low level can be optional Manufacturers recommend axis origin hardware limit switch it is recommended to choose NPN type often open Common sensors black line connect signal feet blue line connec...
Page 16: ...T port individually 4 Wiring Board Signal Output Port Instruction Instruction Name Instruction Head 1 Working OUT18 Global adsorption Head 2 Working OUT19 Adsorb 1 Head 3 Working OUT20 Adsorb 2 Clip Material OUT21 Adsorb 3 Feeding OUT22 Adsorb 4 Punch motor works OUT23 Adsorb 5 pen OUT24 Adsorb 6 Micro Punching OUT25 Adsorb 7 Small Punching OUT26 Adsorb 8 Big Punching OUT27 Adsorb 9 Punching OUT28...
Page 17: ...ser can choose the step driver or the servo driver according to the need The servo driver is more accurate than the step driver the user can choose the appropriate driver according to the use of the scene cutting precision requirements and cost factors 5 Motor Driver connection Instruction light Green indicating light Yellow indicating light GND Power ground Instruction PI N Nam e Pulse Negative S...
Page 18: ...UL Pulse Positive Signal 2 PUL Direction Negative Signal 3 DIR Direction Positive Signal 4 DIR Pulse Negative Signal R2_AXI S Rotat e 1 PUL Pulse Positive Signal 2 PUL Direction Negative Signal 3 DIR Direction Positive Signal 4 DIR Pulse Negative Signal UD2_A XIS Up Do 1 PUL Pulse Positive 2 PUL TC 6832 Motion controller user manual 17 Direction Positive Signal Pulse Negative Signal Pulse Positive...
Page 19: ...peration instructions better the coordinate system involved is described in detail here The translation axis is applicable to the cartesian coordinate system the two dimensional plane coordinate sys The rotation axis is suitable for the rotation coordinate system 3 1 Plane Coordinate Signal wn Direction Negative Signal 3 DIR Direction Positive Signal 4 DIR Pulse Negative Signal N2_AXI S Rese rved ...
Page 20: ... X The positive rotation that is the opposite direction away from limit The negative rotation that is the opposite direction to Y 3 2 Rotation Coordinate The point of cutting table mapping from center point for rotary axis Rotation from X direction to Y Coordinate value increases if axis is rotating clockwise Clockwise Coordinate value decreases if axis is rotating counter clockwise The origin wil...
Page 21: ...rdinate value will be reset to 360 as value is decreasing from 360 to 0 and axis rotating negative The positive direction varies by changing of limit point like Figure 3 2 1 Plane Coordinate System Simplified Installation The content of this chapter is mainly the hardware initial installation of the product and the basic setting of software parameters Please TC 6832 Motion controller user manual 2...
Page 22: ...etail settings f other parameters 4 1 Hardware Connection Please connect the hardware as shown below Figure4 1 1 Integral Wiring Diagram Detailed wiring of shaft motor driver the connection between the panel and the wiring board Line CN1 and line CN2 are used to connect the panel and wiring board respectively If you are using single knife cutting machine no need connect line CN2 2 motion axis conn...
Page 23: ... cutter head mode Feed shaft Cutter head lifting shaft Cutter head rotation axis The signals of all axes are differential signals which are connected to the drives of the corresponding axes 3 Connection of limit switch Install X Y R1 UD1 limit switches according to the coordinate system If other functions are needed add limit switches for the corresponding axis Therefore it is recommended to conne...
Page 24: ...of the output port diagram and connect to the corresponding output port All the output ports are 24V high levels during working and 0V while standby All OUT ports must be isolated by relays to connect to peripherals and cannot be directly connected to OUT ports The main OUT port is for vibration suction and punching of the cutter head please install it according to your actual needs 6 Installation...
Page 25: ... he power supply is installed correctly Unplug all the signal terminals first and only keep the 24V When the machine is powered on if the screen is on press the stop button to stop the panel installation is normal ot lit check whether the power cord is connected correctly whether the switching power supply is bad and whether it meets the standard Are the two ends of the CN1 cable securely 2 Check ...
Page 26: ...r disconnect the input port Enter and check the test input port interface and if the corresponding input port has no change means the wiring board is bad Othetwise If there is a change the wiring board is OK so you can be sure that the limit 3 After the previous tests have determined that all input ports are ort status is displayed according to the interface The limit pole of the corresponding axi...
Page 27: ...heck whether the wiring of the relay is correct Be sure to check the wiring of the relay electrical symbol The output port must be connected to the positive pole of the relay Three In the case of wiring pair press the corresponding output port of the test interface if a tick can be received the relay indicator lights up basically the relay is good if there is no sound this relay is 4 If the test i...
Page 28: ...d the direction of the corresponding axis on the panel to modify the direction of origin respectively correct movement axis no need to revised incorrect one need to be set as opposite on the wrong basis enter the return test interface again press the XY reset button to ensure that the XY 2 Back to the return test interface click UD1 to reset observe whether the returning direction of the UD1 axis ...
Page 29: ...stance Per Pulse commissioning 1 Enter the manufacturer parameter X axis screen and click Distance Per Pulse 2 According to the prompt screen move the axis to a certain convenient position for marking make this point marked as A and click The first step is set as the starting point 3 Click Axis Move to move the axis to a certain position mark this point as B and click Second Set as End Point on t ...
Page 30: ...X axis size of the X axis format 3 Similarly the size of Y UD1 Z is also objectively set Finally return to the machine standby interface and press the reset button waiting for the machine to completely reset The XY axis Distance Per Pulse value is not less than 4 5 the UD axis is not less than 1 and the R axis not less than 15 If it is less than this value you need to adjust the number of pulses d...
Page 31: ...face of the platform 1 click axis movement move the UD1 axis upward move the tip of the knife to the top of the material surface stop moving and click Set Current Position to High Point If you are familiar with the high point of your machine you can directly modify the high point data The distance of the high point must be greater than the thickness of the material It is not advisable to set the m...
Page 32: ...s one circle move to point B and A on the same vertical line click to close the moving screen return to the previous screen 4 Click 0 00 after Step 3 Set Distance and enter 360 directly Generally in order to facilitate the cutting work the limit point of the XY axis on the plane is always installed on the same angular position of the machine platform but the specific choice of the installation ang...
Page 33: ...l card For detailed settings and descriptions of other parameters please refer to the subsequent chapters of this article 3 1 Hardware connection Please follow the diagram below to connect the hardware 1 1 Overall wiring diagram display Axes motor driver detailed wiring 1 the connection between the mainboard and the wiring board The CN1 and CN2 lines are used to connect the panel and the wiring bo...
Page 34: ...n The axis used for plane movement Mutual movement axis used for mutual movement of cutter head under double cutter head mode Feed shaft Cutter head lifting shaft Cutter head rotation axis The signals of all axes are differential signals which are connected to the drives of the corresponding axes 3 Connection of limit switch X Y R1 UD1 limit switches according to the coordinate system If other fun...
Page 35: ...t port is high level 24V in standby The ignal is the driver alarm signal 5 output connection Please combine the definition of the output port diagram and connect to the corresponding output port All the output ports are 24V high levels during working and 0V while standby All OUT be isolated by relays to connect to peripherals and cannot be directly connected to OUT ports The main OUT port is for v...
Page 36: ...ep is completed There are USB driver installation and operation software installation Both parts must be installed ning process 1 Check if the power supply is installed correctly 1 Unplug all the signal terminals first and only keep the 24V 2 When the machine is powered on if the screen is on press the stop button to stop the panel installation is normal If the panel is not lit check whether the p...
Page 37: ...ng check whether the limit switch is good 3 If the limit switch is good it is possible that the wiring board is bad Directly ground or disconnect the input port Enter and check the test input port interface and if the corresponding input port has no change means the wiring board is bad Othetwise If there is a change the wiring board is OK so you can be sure that the limit 3 After the previous test...
Page 38: ... is found in the test interface the normal situation choose ON output voltage is 24V select OFF output voltage is 0V other cases are regarded as this OUT port broken Two Check whether the wiring of the relay is correct Be sure to check the wiring of the relay electrical symbol The output port must be connected to the positive pole of the relay Three In the case of wiring pair press the correspondi...
Page 39: ... test 1 Press the XY reset button to observe whether the direction of the return to the origin of each axis is correct If there is any axis incorrect movement then Stop find the direction of the corresponding axis on the panel to modify the direction of origin respectively correct movement axis no need to revised incorrect one need to be set as opposite on the wrong basis enter the return test int...
Page 40: ... enter the manufacturer parameters to modify the button direction Five Commissioning the pulse equivalent and the size of the axis Distance Per Pulse commissioning 1 Enter the manufacturer parameter X axis screen and click Distance Per Pulse 2 According to the prompt screen move the axis to a certain convenient position for marking make this point marked as A and click The first step is set as the...
Page 41: ...de and move to the farthest limit Observe the coordinate value of the X axis on the panel this value is the size of the X axis and enter the manufacturer parameters axis parameters X axis size of the X axis format 3 Similarly the size of Y UD1 Z is also objectively set Finally return to the machine standby interface and press the reset button waiting for the machine to completely reset The XY axis...
Page 42: ...low point 4 High point setting put a small piece of material which can be chose a little thicker to be processed on the surface of the platform 1 click axis movement move the UD1 axis upward move the tip of the knife to the top of the material surface stop moving and click Set Current Position to High Point If you are familiar with the high point of your machine you can directly modify the high po...
Page 43: ...tep set as starting 3 Click axis movement on the current screen manually move e move to point B and A on the same vertical line click to close the moving screen return to the previous screen 4 Click 0 00 after Step 3 Set Distance and enter 360 directly 5 Click Step 4 to modify the pulse equivalent 8 Initial angle adjustment of R axis Return to the Return test interface click R axis reset wait to e...
Page 44: ...s been set in front if the paper does not pass through the low point needs to be reset try to cut out the graphics If the l and the initial angle of the side is set there are parallel you can directly modify the initial angle value and then try the tangent test if the horizontal and vertical lines are horizontal measure the initial angle Otherwise repeat steps 3 and Offset parameter setting All of...
Page 45: ...p it means that the setting value is OK otherwise directly modify the offset value of X Y click test again until they can overlap Software parameter setting 1 Machine zero position 2 Start point and end point setting Output delay setting Snap partition setting Layered cutting settings 13 Multi head setting 14 V punch setting feed setting 17 Oversize cutting Note Some buttons do not respond pay att...
Page 46: ...utting deceleration idling e the minimum value When the starting point and the end point are stuck the value of a is too large the take off speed is too large the take off is below 50 and the minimum acceleration is too large under 300 Stuck in the middle when the speed is the highest the maximum speed of key movement the maximum acceleration of the axis is too large off speed of the motion parame...
Page 47: ...e to test the maximum speed maximum acceleration cutting acceleration cutting deceleration of each axis separately First set it to the maximum speed of 1500mm s If it is stuck during operation reduce the above parameter value If it is considered slow increase the above parameter Figure 2 mainly to test the minimum corner speed and maximum corner speed Run 20 50 100mm circle generally set at 80mm s...
Page 48: ...cess that affects air travel 5 Space Decel Jerk the change that affects the deceleration of lost speed and the acceleration of key movement and the deceleration of cutting take the minimum value The minimum acceleration affects the speed change at the corner during cutting speed the starting speed of the exercise Turn speed the speed of cutting the smallest arc corner during the movemen TC 6832 Mo...
