Triner Scale 600-ESeries Installation / Setup / Operation Manual Download Page 7 | Manualshive

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Summary of Contents for 600-ESeries

Page 1: ...600 E Series Digital Baggage Scales Installation Setup Operation Manual Revision 2 1 February 18 2003 ...

Page 2: ... 2003 Triner Scale Mfg Co Inc Contents subject to change without notice Triner Scale 8411 Hacks Cross Road Olive Branch MS 38654 Tel 800 238 0152 E mail info trinerscale com Web www trinerscale com ...

Page 3: ... Overview 3 1 3 2 Setup F Menu 3 1 3 2 1 Entering the Setup Menu 3 1 3 2 2 Navigating in the Setup Menu 3 1 3 2 3 Notes on the Setup Menu 3 2 3 2 4 Exiting the Setup Menu 3 2 3 3 User A Menu 3 3 3 3 1 Entering the User Menu 3 3 3 3 2 Navigating in the User Menu 3 3 3 3 3 Notes on the User Menu 3 4 3 3 4 Exiting the User Menu 3 4 Chapter 4 Setup Menu Descriptions and Procedures 4 1 4 1 Setup Menu D...

Page 4: ...eration 7 2 7 3 1 Weighing an item 7 2 7 3 2 Accumulation Function 7 2 Appendix A Specifications A 1 Appendix B Serial Port Information B 1 B 1 Serial Port Modes B 1 B 1 1 Full Duplex Mode B 1 B 1 1 1 Recognized Host Commands B 2 B 1 2 Print Ticket Mode B 2 B 1 3 Simplex Mode B 3 Appendix C Determining Proper Span Gain F2 C 1 C 1 Span Gain Overview C 1 C 2 Setting the initial value for span gain C...

Page 5: ...rt 2 9 2 13 Pin Assignments for the Summing Card 2 9 2 14 Pin Assignments for the DSUB9 serial port connector 2 10 3 1 Setup Menu Key Assignments 3 2 3 2 Setup Menu Chart 3 2 3 3 User Menu Chart 3 4 5 1 User Menu Key Assignments 5 2 6 1 Setup Menu Key Assignments 6 1 7 1 600E LED Display Detail 7 1 7 2 Function Keys Layout 7 2 B 1 Cable Diagram for Indicator to IBM PC B 1 B 2 Consolidated Controls...

Page 6: ...ose scales used to weigh baggage and freight of all sizes They have dual remote digital displays and keypad The displays and key pad are designed to be flush panel mounted to provide a stream lined finish This manual will cover three different styles the Standard Low Profile and the Full Well versions Fig 1 1 Standard Style ...

Page 7: ...Page 1 2 Fig 1 2 Full Well Style ...

Page 8: ...Page 1 3 Fig 1 3 Low Profile Style ...

Page 9: ...2 ABLT 1 X 3 CONCRETE ANCHOR BOLT N A 8 N A RCBL 1 OPTIONAL DISPLAY RIBBON CABLE ADAPTER WITH GROUND STRAP 2 2 2 RCBL 2 OPTIONAL KEYPAD RIBBON CABLE ADAPTER WITH GROUND STRAP 1 1 1 LBKT OPTIONAL L BRACKET 1 1 1 WDSCR 2 OPTIONAL L BRACKET WOOD SCREWS 8 X 1 PHL HD 2 2 2 AC004 120 240 VAC INPUT 12 VDC OUTPUT 800 Ma AC ADAPTER 1 1 1 Table 2 1 Parts List 2 2 Scale Base Installation 600 E Standard Style...

Page 10: ...cale Turn the scale on with the on off switch located on the remote keypad CONTROL MODULE TRINER MODEL 600 E BAGGAGE SCALE SYSTEM BLOCK DIAGRAM Power Supply KEYPAD MODULE DISPLAY MODULE 1 DISPLAY MODULE 2 LOAD CELL CABLE 15 ft LONG 1 Load Cell Cable terminated by 14 pin Centronics Male NOTES 2 Keypad Cable terminated both ends by 9 pin DSUB Male KEYPAD CABLE 12 ft LONG DISPLAY CABLE x 2 12 ft LONG...

Page 11: ...verify that all components are present see table 2 1 2 Tilt the scale base on one of its edges to access the bottom of the scale Remove the shipping screw from the bottom of the scale see fig 2 4 If this screw is not removed the scale will not operate correctly Fig 2 4 Bottom of Scale Shipping Screw 3 Remove the locknuts from the four 4 Leveling Feet Thread the leveling feet all the way into the n...

Page 12: ... a metal conduit is usually suitable Leave some slack in the wire Do not pull the wire tight because it can negatively affect weighing performance 2 4 Scale Base Installation 600 E Low Profile Style 1 Remove the stainless steel platform cover by lifting it straight up Remove the carton s of electronics and verify that all components are present see table 2 1 2 Locate the four 4 Leveling Feet Threa...

Page 13: ...d 7 The scale base must be grounded with the lead attached to the top frame The center screw on an electrical outlet or a metal conduit is usually suitable Leave some slack in the wire Do not pull the wire tight because it can negatively affect weighing performance 2 5 Digital Display and Keypad Installation 1 Refer to Fig 2 7 below to cut the holes and mount the dual digital display modules into ...

Page 14: ...Page 2 6 Fig 2 8 Display Cable Detail ...

Page 15: ...cated and cut by the customer or contractor unless otherwise specified Note 2 An optional L Bracket is included for installations where the flush panel mount is not convenient The L bracket is used for under side counter installations Note 3 Locate the remote switch module so that it is convenient to the ticket agent and not accessible to the passenger ...

Page 16: ...ote Use option A unless there are space constraints 5 Connect one end of the AC adapter to the control module and the other end into a 120 240 VAC grounded electrical outlet 6 Once all connections are made place the stainless cover back on top of the scale 7 Turn the scale on by using the on off switch located on the remote switch panel 8 Test scale for accuracy and proper operation Refer to Chapt...

Page 17: ... PRINTER REMOTE DISPLAY OR COMPUTER The 600E Digital Baggage Scale comes standard with one full duplex RS 232 serial port designed for connection to either a PC or a serial printer The same port may be also used as a simplex RS 232 port designed for connection to a remote display Figure 2 4 shows the serial port pinout Refer to Appendix B for some suggested cable diagrams A 9 pin pin Male D type c...

Page 18: ...PPLY 1 The scale ships standard with an external AC to DC adapter Simply plug the AC adapter into the control module s DC Power Jack first and then plug into a standard wall outlet 120 240 VAC Make sure that the AC voltage appearing at the wall outlet matches the input voltages marked on the AC adapter ...

Page 19: ...NU 1 Power off the scale by unplugging the power source 2 On the side of the control box move the Setup Calibration Switch to the opposite position 3 Power on the scale by plugging in the power source The scale shows F 1 to indicate that you are in Setup Menu mode 3 2 2 NAVIGATING IN THE SETUP MENU Use the directional keys shown in Figure 3 1 to move around in the Setup Menu Chart shown in Figure ...

Page 20: ...000 0 0000 00 F16 Zero Calib Press ZERO key to begin Figure 3 2 Setup Menu Chart 3 2 3 NOTES ON THE SETUP MENU 1 There is an F21 sub menu present that is used to set all parameters to factory defaults 2 Detailed descriptions of the setup menu parameters can be found in Chapter 4 of this manual 3 The User A menu sub menus appear when scrolling left or right from the F menu 3 2 4 EXITING THE SETUP M...

Page 21: ...e The current saved selection is shown 3 To view the available selections for the current A heading use the TARE left or PRINT right key to move through the selection field 4 To save a new selection press the NET GROSS Set key To exit without saving press the lb kg up key to return to the current A heading 5 Repeat Steps 2 through 5 until the User Menu is programmed A1 Baud Rate 1200 2400 4800 960...

Page 22: ...s can be found in Chapter 5 of this manual 3 3 4 EXITING THE USER MENU 1 Exit the User A menu by following the directions in Section 3 2 4 The display will go through a digit check then settle into Normal Operating mode All front panel keys will now return to their normal mode of operation ...

Page 23: ...standstill to automatically zero Selections are in Display Divisions 0d 0 5d 1d 3d 5d F4 Zero Range Selects the range within which the scale may be zeroed Note that the indicator must be in standstill to zero the scale 100 1 9 F5 Motion Band Sets the level at which motion is detected by comparing the present display update with the previous one If motion is not detected for two seconds or more sca...

Page 24: ...that allows you to view both the zero and span calibration value The values displayed in this function are valid only after Calibration F16 F17 has been successfully completed Scrolling down with the ZERO key one level begins the procedure Press ZERO key to begin sequence F19 Key in Zero Allows you to key in known zero calibration value in case of memory loss in the field Scrolling down with the Z...

Page 25: ...equence Press ZERO key to begin sequence A5 Disable the lb kg Key Allows the lb kg key to be disabled so that an operator cannot accidentally press the key and change the displayed units 0 Disable the lb kg key 1 Enable the lb kg key 0 1 A6 Serial Port Mode Selects the mode of the RS 232 serial port Refer to Appendix B for more information 0 Full Duplex Mode 1 Print Ticket Mode 0 1 A7 ID No Enable...

Page 26: ... ZERO key Pressing the PRINT key or the Lb Kg key will change the position of the flashing digit KG LB ZERO O I PRINT ACCU SET Figure 5 1 User Menu Key Assignments 4 After setting the exact value press the ACCU key to save the ID Number value The display will show SET momentarily then revert back up to A8 5 2 2 LF Line Feeds Number Entry A9 1 While in the User Menu mode scroll to A 9 then scroll d...

Page 27: ...ntarily show C 0 followed by a value This value is the internal A D count and can prove useful when trying to troubleshoot setup problems 2 After making sure that there are no test weights on the platform press the ZERO key again to zero out the displayed value 3 Press the ACCU key to save the zero point value The display will show EndC0 momentarily then revert back up to F16 At this time proceed ...

Page 28: ...16 and F17 1 While in the Setup mode scroll to F 18 then scroll down once using the ZERO key to enter View calibration menu 2 The display will momentarily show CAL 0 followed by a value This value is the zero calibration value and should be recorded in the table below Press any key to continue 3 The display will momentarily show CAL 1 followed by another value This value is the span calibration va...

Page 29: ...ey 2 The display will momentarily show CAL 1 followed by a flashing zero Use the directional keys shown in Figure 6 1 to adjust the displayed value to the span calibration value 3 After setting the exact value press the ACCU key to save the value 4 If the entered value is greater than zero the display will show E CAL 1 momentarily then revert back up to F20 If a value of zero is entered the displa...

Page 30: ...ter known as the Center of Zero annunciator this light is active when ever the displayed weight is within 0 25 divisions of true zero ACCU Indicates that there is an accumulated weight in memory lb kg Indicates the unit of the displayed weight STABLE This light is on whenever the scale is stable TABLE 7 1 600E Annunciator Definitions 7 2 REMOTE KEYBOARD The keyboard is composed of four function ke...

Page 31: ... ITEM 1 Select the desired weighing unit by pressing the lb kg key until that unit is indicated on the display 2 If necessary press the ZERO key to obtain a weight reading of zero 3 Place the object to be weighed on the scale s platter and allow the weight indication to stabilize If the item weight exceeds the scale s weight capacity it displays 4 Read the weight shown on the display 7 3 2 ACCUMUL...

Page 32: ... 350Ω load cells DIGITAL SPECIFICATIONS Microcomputer Intel 80C32 Program Memory 32K x 8 external to µC EEPROM 64 x 16 external to µC Digital Filtering Software selectable SERIAL COMMUNICATIONS Serial Port Full Duplex 1200 2400 4800 9600 Baud 8 data bits no parity 1 stop bit 7 data bits odd parity 1 stop bit 7 data bits even parity 1 stop bit 7 data bits no parity 2 stop bits OPERATOR INTERFACE Di...

Page 33: ...ad Figure B 1 shows a suggested cable diagram for interface to a PC Figure B 2 shows the serial data format for the Demand Mode INDICATOR PC 2 RXD RXD 2 TXD 3 S GND 5 3 TXD 5 S GND 6 DSR 4 DTR 8 CTS DSUB9 DSUB9 FIGURE B 1 Cable Diagram for Indicator to IBM PC STX POL xxxxx xx LB KG GR NT CR LF Polarity SP Positive Negative Weight Data Units lb pound kg kilogram Gross Net GR Gross NT Net Start Tran...

Page 34: ...r to revert to net The indicator will not respond if the scale is in motion positive overload or negative overload The indicator will also not respond if it is not in gross mode or a tare has yet to be established C This command is sent to the indicator to toggle among the configured units B 1 2 PRINT TICKET MODE The Print Ticket Mode is designed specifically for a serial printer and is selected b...

Page 35: ...iring constant data updating The transmission occurs at the end of each display update Figure B 5 shows the serial data format for Continuous Mode STX POL xxxxx xx L K G N STAT CR LF Polarity SP Positive Negative Weight Data Units L pound K kilogram Gross Net G Gross N Net Start Transmission Carriage Return Line Feed Status SP Valid M Motion O Over under range P pieces C custom units FIGURE B 5 Co...

Page 36: ...number closest to your full scale input range in millivolts 2 Enter the Setup Menu and save this number for the Span Gain parameter in F2 3 Perform a system calibration If the calibration proves unsuccessful or you wish to view the internal counts proceed to the next set of instructions C 3 VIEWING THE INTERNAL COUNTS 1 Enter the zero calibration menu F16 and follow steps 1 to 3 but do not save th...

Page 37: ...25 3 000 150 75 50 50 50 25 25 25 25 25 25 25 25 25 25 4 000 200 100 75 50 50 50 50 25 25 25 25 25 25 25 25 5 000 150 100 75 50 50 50 50 50 25 25 25 25 25 25 6 000 150 100 75 75 50 50 50 50 50 25 25 25 25 25 8 000 200 150 100 75 75 75 50 50 50 50 50 50 50 25 10 000 200 150 100 100 75 75 75 50 50 50 50 50 50 12 000 200 150 150 100 100 75 75 75 50 50 50 50 50 15 000 200 150 150 100 100 100 75 75 75 ...

Page 38: ...er test weight or check keyed in value Err 2 Span Calibration Mode F17 There is not enough load cell signal to produce the internal counts necessary to properly calibrate the scale First check all load connections Use F16 mode to view internal counts See Appendix C for more information Err 3 All Modes Non volatile memory read error One or more setup parameters have been lost Err 4 All Modes Non vo...

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