Triad Triumph series Manual Download

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TRIAD

PART #

QUANTITY

TRIAD

PART #

QUANTITY

TRIAD

PART #

QUANTITY

Display Harness Seal

240520

Gauge

230100

Test Port Plug

900740

#10 x 1/2 Truss Head Sheet Metal Screw

900120

35A

Draw Keeper

230204

35B

Draw Latch

230202

35C

1/8" Aluminum Pop Rivet

90-068

Top Front Panel

240321

Top Rear Panel

240325

240327

Top Front & Rear Gasket

240373

Top Side Gasket

240370

240380

40A

Left Side Panel

2403015

2403017

40B

Right Side Panel

2403005

2403007

Rear Panel

240307

Shutter Bushing for .875" Hole

96-050

Condensate Trap Gasket

240005

M6 x 40 Hex Socket Set Screw

230940

M6 Serrated Hex Flange Nut

900731

Bottom Panel

240365

240367

2.5" Vinyl Plug

900640

Partition

240405

Door Catch

240410

Inspection Port Window

980035

#10 x 1/2 sheet metal screw

90-212

1/2" Conduit Coupling

960021

4 X 4 J-Box

96-055

1/2" Box Adapter

960022

40VA Transformer AT72D

35-2100

#10 Tinnerman Clip

900727

Control Chassis Top & Bottom Gasket

240334

Control Chassis Side Gasket

240335

Condensate Trap Tail Piece

240956

Condensate Trap Nut

240996

Rubber Gasket

240997

Condensate Trap Assembly (200mm)

241120

Tapped Plug

240550

Rubber Ferrule

240998

Compression Nut

240999

90° Hose Barb

240555

Clamp

240557

Vented Dust Cap

240990

1/2" I.D. Clear Poly Tubing

240560

2.5FT

240560

3FT

240560

3FT

Corrugated Trap Tubing

240008

2.5FT

240008

3FT

240008

3FT

Control Chassis

240331

Nylon Cable Clamp

960030

Resistor Clamp .312" Dia

960090

12 Pole Terminal Block

960096

Boiler Control Module (MCBA)

3524300U

3524399U

3524425U

50VA Transformer AT250A

3502600

#4-40 x 1/2" Slotted H.W.H. Type F Screw

900470

#6 -32 x 1 " H.W.H. Screw Type F Screw

900712

PARTS LIST

T425

KEY

DESCRIPTION

T300

T399

Summary of Contents for Triumph series

Page 1: ...SERIES GAS FIRED HIGH EFFICIENCY BOILERS TRIAD Boiler Systems Inc 1099 Atlantic Drive Unit 2 West Chicago IL 60185 Phone 630 562 2700 Fax 630 562 2800 www triadboiler com Version 1 0 5 19 10 Installation Date ______________________ ...

Page 2: ......

Page 3: ...stem Piping Precautions 34 System Design 34 Standard Piping Installation Requirements 43 Piping For Special Situations 44 IX Wiring 47 X Start up and Checkout 51 XI Operation 57 XII Service and Maintenance 62 XIII Troubleshooting 64 XIV Parts 68 Appendix A Boiler Operating Parameters Overview 84 Entering The Access Code 84 Changing Parameters 85 Field Adjustable Parameters 88 Communication Fan Spe...

Page 4: ...ty hot water systems or systems containing significant amounts of dissolved oxygen II Specifications Figure 2 1 General Configuration Table 2 2 Specifications MODEL NO OF SECTIONS MAXIMUM INPUT MBH MINIMUM INPUT MBH GROSS OUTPUT MBH IBR NET RATING MBH HIGH FIRE EFFICIENCY A LENGTH VENT COLLAR DIAMETERS IN COMBUSTION THERMAL B INLET C EXHAUST T300 5 300 100 265 230 93 1 88 2 33 3 8 4 4 T399 7 399 1...

Page 5: ...ublished by the Hydronics Institute in Berkely Heights NJ For new radiant heating systems refer to the radiant tubing manufacturer s boiler sizing guidelines For systems that incorporate other indirect water heaters refer to the indirect water heater manufacturer s instructions for boiler output requirements Long runs of venting may reduce the maximum input of the boiler by as much as 10 See Secti...

Page 6: ... COMBUSTIBLE MATERIAL ON A MAXIMUM OF THREE SIDES 1 HEAT FAB SAF T VENT PROTECH FASNSEAL Z FLEX Z VENT III METAL FAB CORR GUARD HORIZONTAL OR VERTICAL WITH OFFSETS ENCLOSED ON ALL FOUR SIDES 2 1 2 HEAT FAB SAF T VENT PROTECH FASNSEAL Z FLEX Z VENT III METAL FAB CORR GUARD VERTICAL WITH NO OFFSETS ENCLOSED ON ALL FOUR SIDES 2 1 2 100 150MM CONCENTRIC VENTING VERTICAL OR HORIZONTAL ENCLOSED ON ALL F...

Page 7: ...t 3 in x 10ft with an 8 ft ceiling The water heater has an input of 50 000 BTU hr Total input in thousands of BTU hr 300 000 BTU hr 50 000 BTU hr 1000 350 MBTU hr Volume of room 10 25 ft x 10 ft x 8 ft 820 ft3 820 350 2 34 Since 2 34 is less than 50 the boiler room is a confined space Step 2a If the boiler is to be placed in a confined space provide two openings into the boiler room one near the f...

Page 8: ...d room Connect addi tional rooms with openings until the total volume of all rooms is at least 50 cubic feet per 1000 BTU hr of input The free area of an opening takes into account the blocking effect of mesh grills and louvers Where screens are used they must be no finer than 4 x 4 mesh Step 2b If the boiler is to be placed in an unconfined space the natural infiltration into the boiler room will...

Page 9: ...escription of each of these venting options is listed in Tables 6 1 and 6 5 For clarity these vent options are numbered from 1 to 10 One of the vent option columns in Table 6 1 or in Table 6 5 must match the planned vent and air intake system exactly In addition observe the following guidelines 1 Approved vent systems Use only one of the approved vent systems shown in Tables 6 1 or 6 5 These vent ...

Page 10: ...ove a public walkway The Vent Option 1 column in Table 6 1 describes a horizontal direct vent system using 4 vent pipe From this column we see that a T300 may have a vent length of up to 100ft The first 90 elbow and the termination fitting are not considered From Table 6 6 the equivalent length of the 4 45 elbow is 4 5ft and the equivalent length of the 4 90 degree elbow is 8ft The maximum allowab...

Page 11: ...d If possible install the vent and air intake terminals on a wall away from the prevailing wind Reliable operation of this boiler cannot be guaranteed if the terminal is subjected to winds in excess of 40 mph Air intake terminal must not terminate in areas that might contain combustion air contaminates such as near swimming pools See Section IV for more information on possible contaminates TABLE 6...

Page 12: ...10 FIGURE 6 2 HORIZONTAL TWIN PIPE VENTING VENT OPTIONS 1 2 3 FIGURE 6 3 HORIZONTAL CONCENTRIC VENTING T300 ONLY VENT OPTION 4 ...

Page 13: ...two 90 degree elbows with a rodent screen as shown in Figure 6 8 Vent Option 10 Use Triad PN 230570 with the appropriate flashing Table 6 10 7 Vertical Vent Terminal Locations Vent Options 7 8 9 10 Observe the following limitations on the location of all vertical vent terminals see Figures 6 8 6 9 The top of the vent pipe must be at least 2 feet above any object located within 10 feet For Vent Opt...

Page 14: ...IMUM INTAKE PIPE LENGTH T300 100 FT 100 FT T399 23 FT 100 FT T425 23 FT 100 FT EXHAUST TERMINAL RODENT SCREEN BY VENT SYSTEM MANUFACTURER SAME DIAMETER AS VENT SYSTEM SEE TABLE 6 4 TRIAD 230570 CONCENTRIC TERMINAL AIR INTAKE TERMINAL 4 180 ELBOW 5 180 ELBOW 5 180 ELBOW VENT MATERIAL APPROVED VENT SYSTEM SHOWN IN TABLE 6 4 TRIAD 100 150mm VENT COMPONENTS SHOWN IN TABLE 6 10 AIR INTAKE MATERIAL GALV...

Page 15: ... FIGURE 6 7a LOCATION OF VENT TERMINAL RELATIVE TO WINDOWS DOORS GRADE FIGURE 6 7b LOCATION OF VENT TERMINAL RELATIVE TO METERS AND FORCED AIR INLETS FIGURE 6 7c POSITIONING VENT TERMINAL UNDER OVERHANGS ...

Page 16: ...14 FIGURE 6 8 VERTICAL TWIN PIPE SYSTEM VENT OPTIONS 7 8 9 FIGURE 6 9 VERTICAL CONCENTRIC SYSTEM T300 ONLY VENT OPTION 10 ...

Page 17: ...ELBOW WITH CHIMNEY CHASE BRACKET 100 150mm 10 NOTE 3 230573 SUPPORT BAND 100 150mm 4 10 Table 6 10 Notes 1 Vertical terminal can be used with either of the roof flashings listed beneath it 2 Sloped roof flashing suitable for roof angles between 25 and 45 degrees 3 Used at base of vertical run inside unused masonry chimney 9 Pitch of Horizontal Piping Pitch all horizontal piping so that any condens...

Page 18: ...ng system are located and other spaces of the building Turn on clothes dryers and any appliance not connected to the common venting system Turn on any exhaust fans such as range hoods and bathroom exhausts so they will operate at maximum speed Do not operate a summer exhaust fan Close fireplace dampers d Place in operation the appliance being inspected Follow the lighting instructions Adjust therm...

Page 19: ...cket panel with 4 1 4 20 x 1 2 self tapping screws See Fig 6 12 b Insert the 100mm polypropylene vent stub through the concentric vent adapter and into the vent connection cast on the sump of the boiler until it bottoms out c Insert the 100 150 concentric condensate collector into the 100mm polypropylene vent stub and the concentric vent adapter until the bead on the collector bottoms out on the c...

Page 20: ...18 FIGURE 6 11 TWIN PIPE ADAPTER ASSEMBLY VENT OPTIONS 1 2 3 7 8 9 FIGURE 6 12 CONCENTRIC VENT ADAPTER ASSEMBLY VENT OPTIONS 4 10 ...

Page 21: ...tem manufacturer s manual Where such differences exist this manual takes precedence over the vent system manufacturer s manual 2 Assembly of Metal Fab Corr Guard Vent System a Corr Guard General Notes Do not cut Corr Guard vent components Refer to Corr Guard installation instructions for proper methods of support Orient Corr Guard components so that the males ends of all fittings point in the dire...

Page 22: ...pe apply a wide bead of high temperature silicone approximately inch from the male end of the pipe Apply beads of silicone along both sides of the longitudinal seam Fig 6 14 e Insert the male end of the pipe into the boiler vent collar until it bottoms out f Apply an additional bead of silicone over the outside of the joint and smooth out g Replace and tighten the clamp on the vent collar h The fe...

Page 23: ...the pipe so that it can be inserted at least 1 into the collar Clean the exterior of the male end of the first piece of pipe and the inside of the vent collar on the boiler with an alcohol pad On the male end of the pipe apply a wide bead of high temperature silicone approximately inch from the male end of the pipe Also apply a bead of silicone along the first 2 of the longitudinal weld Insert the...

Page 24: ... male end of the second pipe into the female end of the first pipe until the bead on the male end contacts the flare on the female end e Tighten the locking band with a nut driver f Repeat d and e for the remaining FasNSeal components g Allow the silicone to cure per the silicone manufacturer s instructions before operating the boiler FIGURE 6 16 FASNSEAL CONNECTION TO VENT COLLAR 6 Installation o...

Page 25: ... mesh E Triad Concentric Venting Assembly WARNING Failure to follow the instructions could result in flue gas leakage into the combustion air or indoor air resulting in unsafe or unreliable operation Do not lubricate concentric gaskets with anything other than water Do not attempt to cut any piping except as permitted in this section When cutting these sections make sure all cuts are square and al...

Page 26: ...cutter Be careful to cut the pipe square De burr the cut end with a file or emery cloth d Make an insertion mark 1 from the male end of the outer pipe e Cut the plastic inner pipe so that it will protrude 3 8 beyond the male end of the outer pipe when reinstalled in the outer pipe Use a fine tooth hacksaw or a PVC saw to cut the plastic pipe and be careful to cut the pipe square De burr the cut ed...

Page 27: ... 19b c The male end of cuttable fittings must be held to the collar with three 10 x 1 2 sheet metal screws Drill a 1 8 hole through both outer pipes to start this screw Use a drill stop or other means to ensure that the drill bit does not penetrate more than 3 8 into the outer pipe Do not use a sheet metal screw longer than 1 2 Figure 6 19a d Use locking bands provided with all fittings to secure ...

Page 28: ...hand shears to cut the aluminum pipe and be careful to cut the pipe square if necessary the aluminum pipe can be removed from the terminal again for cutting De burr the cut edge of the aluminum pipe with a file or fine sandpaper g Make a mark on the terminal section 1 from the cut end of the outer pipe as shown in Figure 6 20c h Slip the terminal section through the wall from the outside Pass the ...

Page 29: ...FIGURE 6 20c CUTTING INNER PIPE OF HORIZONTAL TERMINAL FIGURE 6 20d COMPLETING HORIZONTAL TERMINAL INSTALLATION 27 ...

Page 30: ...cut end of the outer pipe as shown in Figure 6 21b i Slip the terminal section through the roof from the outside Push into the last section of vent pipe until the mark made in Step h is no longer visible Secure the terminal to the last piece of pipe with three 10 x 1 2 sheet metal screws Drill a 1 8 hole through both outer pipes to start these screws Use a drill stop or other means to ensure that ...

Page 31: ...29 FIGURE 6 21b CUTTING VERTICAL TERMINAL FIGURE 6 21c COMPLETING VERTICAL TERMINAL INSTALLATION ...

Page 32: ...not attempt to construct a vertical vent system inside a chimney that is used to vent a fireplace or other appliances Do not attempt to construct a vertical vent system inside a chimney flue adjacent to another flue used by a fireplace or other appliances ...

Page 33: ...onstruct the extension from PVC or CPVC pipe Insert the hose provided with the boiler into the end of the extension as shown in Figure 6 23 b Condensate is slightly acidic Do not use metallic pipe or fittings in the condensate drain line Do not route the drain line through areas that could be damaged by leaking condensate c Some jurisdictions may require that the condensate be neutralized before d...

Page 34: ...32 FIGURE 6 23 CONDENSATE PIPING ARRANGEMENT ...

Page 35: ...stream of all gas controls Install the factory provided manual shut off valve outside the jacket with a ground joint union as shown The boiler and its gas connection must be leak tested before placing the boiler in operation When doing this the boiler and its individual shut off must be disconnected from the rest of the system during any pressure testing of that system at pressures in excess of 1 ...

Page 36: ...URE THAT THE FLOW FALLS WITHIN THE LIMITS CALLED FOR IN TABLE 8 1 THE BOILER IS FURNISHED WITH 2 GROOVED COUPLINGS IF THE RUBBER SEAL IN THESE COUPLINGS MUST BE REPLACED USE ONLY COMPATIBLE GRADE EDPM GREEN COLOR CODE REPLACEMENTS B System Design Proper operation of the TRIUMPH boiler requires that the water flow through the boiler remain within the limits shown in Table 8 1 Failure to maintain th...

Page 37: ...e were selected If the maximum equivalent length shown in column e is in excess of the total equivalent length calculated in Step c above use the pipe size selected along with the circulator shown in Table 8 5 column d If the maximum equivalent length shown in column e is in less than the total equivalent length calculated in Step c above a larger pipe size and or larger circulator is required Sel...

Page 38: ...1 1 2 piping Based on this calculate total equivalent length from Table 8 6 15ft Straight Pipe 4 Elbows x 4 5 2 Runs of Tees x 2 8 1 Swing Check x 12 5 2 valves x 1 0 53 1 Equivalent Feet Straight Pipe From Table 8 5 we see that a Taco 0012 will pump 20 GPM through a T300 with 89 equivalent feet of 1 1 2 pipe so Taco 0012 will work in this application with 1 1 2 piping Total fittings in Indirect W...

Page 39: ...fer to Figure 8 3 for the location of this bypass The bypass pipe size should be the same as the rest of the I W H loop When the boiler is set up start with the throttling valve in the bypass fully open Initiate a domestic hot water draw and make sure that the boiler is operating at high fire in response to a call for DHW Then slowly close the bypass valve until the temperature rise across the boi...

Page 40: ...38 Figure 8 4b Piping Method 1 Indirect Water Heater Loop Piping Shaded Figure 8 4a Piping Method 1 Secondary Loop Piping Shaded ...

Page 41: ...LVE 2 1 2 1 5 90 ELBOW 1 1 2 4 5 TURN IN TEE 1 1 2 10 0 RUN OF TEE 1 1 2 2 8 SWING CHECK 1 1 2 12 5 GATE VALVE 1 1 2 1 0 TABLE 8 5 PIPE AND CIRCULATOR SIZING FOR BOILER LOOP BOILER MODEL a b c d e PIPE SIZE FLOW TEMP RISE CIRCULATOR MODEL BOILER LOOP MAX EQUIVALENT LENGTH in NPT GPM F ft T300 1 1 2 15 0 35 Taco 0010 124 T300 1 1 2 15 0 35 Taco 0012 234 T300 1 1 2 20 0 27 Taco 0012 89 T300 2 20 0 3...

Page 42: ... EQ LENGTH I W H BY PASS REQ D in NPT GPM ft HEAD ft T300 1 8 0 3 0 Taco 008 56 N T300 1 8 0 3 0 Taco 009 112 N T300 1 8 0 5 0 Taco 008 32 N T300 1 8 0 5 0 Taco 009 87 N T300 1 1 4 12 7 8 0 Taco 0014 72 N T300 1 1 2 16 0 5 0 Taco 0014 73 N T399 T425 1 1 4 8 0 3 0 Taco 0010 45 Y T399 T425 1 1 4 8 0 3 0 Taco 0012 107 Y T399 T425 1 1 4 8 0 5 0 Taco 0012 72 Y T399 T425 1 1 4 12 7 8 0 Taco 0014 81 N T3...

Page 43: ...D BOILER D H W OUTPUT BOILER I W H I W H BYPASS MBH par 15 16 RPM MBH T300 8 0 8 0 N A 168 3250 150 T300 12 7 12 7 N A 262 5000 245 T300 15 0 15 0 N A 300 5500 265 T399 T425 12 0 8 0 4 0 254 3000 236 T399 T425 12 7 12 7 N A 272 3250 245 T399 T425 16 16 N A 335 4000 310 T399 20 0 20 0 N A 399 4800 350 T425 22 0 22 0 N A 425 5000 367 Figure 8 8 Piping Method 1 Piping Multiple Indirect Water Heaters ...

Page 44: ...p This method is generally not recommended because it is often very difficult to accurately calculate the pressure drop through the system In replacement installations it may be impossible to get an accurate measurement of the amount of piping and number of fittings in the system In addition if the system is zoned the system flow may drop well below the minimum required when only one zone is calli...

Page 45: ...f capacity in excess of the minimum relief valve capacity shown on the rating plate Pipe the discharge of the relief valve to a location where water or steam will not create a hazard or cause property damage if the valve opens The end of the discharge pipe must terminate in an unthreaded pipe If the relief valve discharge is not piped to a drain it must terminate at least 6 inches above the floor ...

Page 46: ...stalled in the side of the supply fitting as shown in Figure 2 1 Plug the harness protruding from the back of the boiler into the low water cut off D Piping for Special Situations 1 Systems containing oxygen Many hydronic systems contain enough dissolved oxygen to cause severe corrosion damage to an aluminum boiler such as the TRIUMPH Some examples include Radiant systems that employ tubing withou...

Page 47: ...45 Figure 8 13 Chiller Piping Figure 8 12 Isolation of the Boiler From Oxygenated Water with A Plate Heat Exchanger ...

Page 48: ...46 Figure 8 14 Multiple Boiler Piping ...

Page 49: ...4 If the outdoor sensor is connected to terminals 5 and 6 the boiler will adjust the target space heating set point supply water temperature downwards as the outdoor air temperature increases If used this sensor should be located on the outside of the structure in an area where it will sense the average air temperature around the house Avoid placing this sensor in areas where it may be covered wit...

Page 50: ...Figure 9 1 Wiring Connections Diagram 48 ...

Page 51: ...Figure 9 2 Ladder Diagram 49 ...

Page 52: ...ns for the size and type of wire to use for the 0 10VDC connections between the external control and the boiler In general it is a good idea to route this wiring away from potential sources of electrical noise such as transformers power lines and fluorescent lighting Where such sources cannot be avoided it may be necessary to use properly grounded shielded cable The MCBA boiler control must be rep...

Page 53: ... purging gas lines 4 Vent system must be complete and free of obstructions before attempting to fire boiler Make sure that the silicone cure time called for in the vent assembly instructions has passed before firing boiler 5 Inspect all line voltage wiring for loose or uninsulated connections 6 Remove the dust cap from the condensate trap Fig 6 11 Add water to the trap until water runs out the con...

Page 54: ...ider isolating the boiler from the system with a heat exchanger Alternatively consider installing a water meter in the fill line to record additions of make up water Make sure that the expansion tank is properly sized and in good condition If it is not the relief valve may open frequently resulting in regular additions of make up water 3 Radiant Tubing and Oxygen Barriers Even if the system is tig...

Page 55: ...ill settle on the floor STOP Read the safety information above on this label Set the thermostat to the lowest setting Turn off all electric power to the appliance This appliance is equipped with an ignition device which automatically lights the burner Do not try to light the burner by hand Remove the front door panel and the upper boiler access panel Replace the upper boiler access panel and the f...

Page 56: ... 6 2 SWT Trial for ignition 7 3 SWT Flame established Boiler responding to a call for heat 8 Upon initial start up the gas train will be filled with air Even if the gas line has been completely purged of air it may take several tries for ignition before a flame is established The maximum number of tries are as follows T300 5 T399 425 2 If more tries for ignition are needed it will be necessary to ...

Page 57: ...lock the boiler in high fire simultaneously press and hold the Mode button and button until the display flashes H indicating that the boiler has been driven to high fire After this happens allow the boiler to operate for approximately 5 minutes before taking combustion readings b To lock the boiler in low fire simultaneously press and hold the Mode button and button until the display flashes L ind...

Page 58: ...sentative before attempting to make any such adjustments Improper gas valve or mixture adjustments could result in property damage personal injury or loss of life 56 Model Fuel CO2 O2 T300 Dungs Valve Natural Gas 9 0 5 1 T399 Dungs Valve Natural Gas 9 0 5 1 T425 Dungs Valve Natural Gas 9 0 5 1 T300 Dungs Valve Propane 10 2 5 4 T399 Dungs Valve Propane 10 2 5 4 T425 Dungs Valve Propane 10 2 5 4 ...

Page 59: ...ff and safety limit are connected into the MCBA The MCBA uses input from all of these controls to either shut down the boiler when an unsafe condition exists or in some cases to correct the problem 2 The display panel has three primary modes of operation These are Standby Mode Displays boiler s current status This is the default operating mode Parameter Mode Used to change control settings Informa...

Page 60: ...ler supply temperature will exceed 180 F and there is a possibility that the safety temperature limit will open If this happens the boiler will shut down and a b26 error will appear on the display The boiler will resume normal operation without manual intervention when the safety limit closes this behavior is common on conventional boilers Information mode is used to view various temperatures and ...

Page 61: ...3 22 Long Turn domestic hot water on off d OFF 2 Off continuous pump 4 Outdoor sensor temp if used Note 5 4 22 MODE and Long Hold burner in high fire Note 3 H 180 3 On continuous pump 5 Flue gas temperature 5 165 MODE and Long Hold burner in low fire Note 3 L 180 3 Heat Zone 0 Off 6 Supply water set point temperature 6 180 and Long Deactivate forced high or low firing O 180 1 On 7 Rate of change i...

Page 62: ...perature increases For example if the outdoor air temperature is 30 F the set point temperature for the supply water is 155 F 5 An indirect water heater thermostat can be connected between terminals 7 and 8 on the terminal strip When this thermostat closes the central heating circulator will be turned off and the DHW circulator will be turned on 6 An external limit control can be installed between...

Page 63: ... stabilize for 5 seconds at the combustion fan ignition speed setting If the flame fails to prove the control module will attempt to light the burner 4 more times If a flame is still not established the control will lockout e Once the flame stabilization period has ended the MCBA allows the burner to modulate The actual firing rate is dependent upon the measured current and recent differences betw...

Page 64: ...verify they are free from leaks Call the service technician to make repairs if required 4 Annual Inspections and Service In addition to the inspections listed above the following should be per formed by a service technician once every year a Test the low water cutoff by pressing the Test button located at its end The yellow light should come on and E12 should flash on the display Push the reset bu...

Page 65: ...e combustion chamber and clean as necessary i Inspect the heat exchanger and vacuum any debris found on the pins and other surfaces Clean the casting pins by flushing with clean water A soft nylon brush may be used in accessible areas Drain and flush the inside of the heat exchanger and condensate collector as required Do not use any cleaning agents or solvents j Inspect the condensate trap to ver...

Page 66: ...ided Display reads U 125 continuously Fan running Defective AT250 transformer Blown F3 fuse in MCBA see Figure 13 2 for location Replace with 4A slow blow fuse provided Boiler not responding to call for heat Status code on display 0 see Figure 11 1 Boiler is not seeing call for heat Check thermostat or zone wiring for loose connection miswiring or defective thermostat zone control Boiler fires but...

Page 67: ...ed b 24 MCBA is reading a return sensor temperature higher than the supply sensor temperature Condition must be present for at least 75s for this error code to appear Flow through boiler reversed Verify correct piping and pump orientation No boiler water flow Verify that system is purged of air and that appropriate valves are open Sensor wiring reversed Supply or return sensor defective b 25 Suppl...

Page 68: ...switch open If yellow light on LWCO is on system is low on water If neither yellow nor green light is on check LWCO harness and check for 24VAC across AT140 transformer Check the condensate trap for a blockage E 13 E 14 E 15 E 16 E 17 Internal control failure Reset the control If problem reoccurs replace the MCBA E 18 MCBA supply sensor detected temperatures in excess of 200 F for an extended peri...

Page 69: ...67 PAGE INTENTIONALLY LEFT BLANK ...

Page 70: ...from any Triad distributor To find the closest Triad distributor consult the area Triad representative or the factory at TRIAD Boiler Systems Inc 1099 Atlantic Drive Unit 2 West Chicago IL 60185 Phone 630 562 2700 Fax 630 562 2800 www triadboiler com ...

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Page 74: ...r Door Gasket 240374 1 240374 1 240374 1 15 Upper Door 240355 1 240355 1 240355 1 17 10 x 3 4 Hex Wsh Hd Screw 90 054 10 90 054 10 90 054 10 18 Control Access Door 240332 1 240332 1 240332 1 19A Latch CM Cam 230206 2 230206 2 230206 2 19B Straight Cam 230208 2 230208 2 230208 2 20 3 4 x 3 4 30 psi Relief Valve 95 040 1 95 040 1 95 040 1 21 3 4 x 2 Nipple 950062 1 950062 1 950062 1 22 Supply Outlet...

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Page 77: ...1 2 Conduit Coupling 960021 1 960021 1 960021 1 53 4 X 4 J Box 96 055 1 96 055 1 96 055 1 54 1 2 Box Adapter 960022 1 960022 1 960022 1 55 40VA Transformer AT72D 35 2100 1 35 2100 1 35 2100 1 56 10 Tinnerman Clip 900727 2 900727 2 900727 2 57 Control Chassis Top Bottom Gasket 240334 2 240334 2 240334 2 58 Control Chassis Side Gasket 240335 2 240335 2 240335 2 59 Condensate Trap Tail Piece 240956 1...

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Page 80: ...lips Head Screw 900733 3 900733 3 900733 3 95 Normally Closed Pressure Switch 240051 1 240051 1 240051 1 96 Normally Open Pressure Switch 240050 1 240050 1 240050 1 97 125 ID x 250 OD Silicone Tubing 14 008 1 FT 14 008 1 FT 14 008 1 FT 98 125 ID x 250 OD Silicone Tubing 14 008 2 3 FT 14 008 2 3 FT 14 008 2 3 FT 99 3 4 x Close Nipple 95 105 1 95 105 1 95 105 1 100 1 x 3 4 90 Reducing Elbow 950116 1...

Page 81: ...old Pipe 950722 1 950724 1 950724 1 144 Exhaust Pipe Lip Ring Seal 240049 1 240079 1 240079 1 145 M4 x 0 7 Hex Nut NP 240921 2 240921 2 240921 2 146 Ignition Electrode 240007 1 240007 1 240007 1 147 Ignition Electrode Gasket 240011 1 240011 1 240011 1 148 M4 x 0 7 x 20mm SS Hex Socket Set Screw 240920 2 240920 2 240920 2 149 Gauge Pressure Fitting 230101 1 230101 1 230101 1 150 1 2 Male x Female X...

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Page 83: ...81 155 156 158 157 160 159 ...

Page 84: ...82 161 162 164 163 166 165 ...

Page 85: ...83 167 ...

Page 86: ...e use of the GCI PC interface refer to the instructions supplied with the kit WARNING IMPROPER SETTING OF PARAMETERS CAN CAUSE UNRELIABLE OR UNSAFE OPERATION RESULTING IN PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE CHANGING PARAMETERS SHOULD ONLY BE ATTEMPTED BY A PROFESSIONAL HEATING SERVICE TECHNICIAN DO NOT CHANGE ANY PARAMETERS NOT DESCRIBED IN THIS MANUAL WITHOUT FIRST CONSULTING THE FACT...

Page 87: ...a Two parameters are required to define some of the fan speeds For example the maximum CH fan speed is defined by Parameters 13 and 14 Parameter 13 defines the thousands and hundreds places and Parameter 14 defines the tens and ones places The ignition fan speed is only adjustable in increments of hundreds so only one parameter 19 is required to define it b In some cases one two digit number defin...

Page 88: ...ature is 0 F 2 Domestic water reference set point 45 F boiler supply set point when boiler is responding to a call for domestic hot water default 180 F 3 Boiler will automatically resume modulation after 15 minutes 4 Factory default settings are shown in bold 5 If no outdoor sensor is connected display reads 4 22 6 Depress and hold the STEP key and then quickly depress and hold the MODE key to act...

Page 89: ...1 EXPANDED MENU TREE cont USE MODE KEY TO TOGGLE BETWEEN MODES Mode returns to Standby from other modes if no key is pressed for 20 min The data listed within the dashed boxed area is only accessible after the proper access code has been entered in Code Mode COMMUNICATION MODE W RMCI CONN FANSPEED MODE FAN ERROR MODE History ErrO Use of Keys 4 995 Use of Keys Duration Result Display Example Reserv...

Page 90: ... function of outdoor temperature The curve shown in Figure A 2 is that obtained with the factory set parameters The shape of this curve may be changed by changing Parameters 4 5 6 and 7 as shown in Figure A 2 If the outdoor sensor is not connected to the boiler the target supply temperature is always defined by Parameter 4 when the boiler is responding to a call for central heat regardless of the ...

Page 91: ...lel shift 13 14 Maximum fanspeed CH 15 16 Maximum fanspeed DHW Maximum fan speed firing rate when responding to call for DHW 17 18 Minimum fanspeed 19 Ignition fanspeed 20 CH postpump time 21 DHW postpump time 22 CH modulation hysteresis on 23 CH modulation hysteresis off 24 DHW modulation hysteresis on 25 DHW modulation hysteresis off 26 DHW detection hysteresis on 27 DHW detection hysteresis off...

Page 92: ... it is relatively easy to change them by accident pushing and holding the or key while the boiler is in standby mode will change them If the boiler does not respond to a call from one or both thermostats verify that Parameters 2 and 3 are both ON E Communication Fan Speed and Error Modes In addition to providing access to all field adjustable parameters entering the access code also provides acces...

Page 93: ...is on 8 8 8 27 DHW detection hysteresis off 10 10 10 28 CH blocking time 0 0 0 29 DHW blocking time 0 0 0 30 DHW CH blocking time 0 0 0 31 Modulate back difference T1 T2 44 44 44 32 RMCI Address 1 1 1 33 Tplus Setvalue addition for DHW 45 45 45 34 1 2nd CH Circuit 1st digit 34 2 CH Type 2nd digit 35 1 DHW 3 wayvalve or pump 1st digit 35 2 DHW type 2nd digit 36 Manual fanspeed 1 1 1 37 1 PWM pump l...

Page 94: ...ure is within the limits shown on the rating plate Grounded 24VAC or sensor wiring this problem will result in no flame voltage reading but will normally not result in an E02 error because there is still adequate flame current B NTC Temperature Sensors 1 The supply return flue and outdoor reset sensors used on the TRIUMPH are of the resistance type 2 The Table B 1 shows the range of resistance val...

Page 95: ... 90 8611 9026 9441 95 7699 8054 8409 100 6965 7275 7585 105 6259 6526 6794 110 5668 5899 6129 115 5118 5319 5519 120 4636 4810 4984 125 4208 4359 4510 130 3815 3945 4074 135 3479 3591 3703 140 3155 3252 3350 145 2880 2974 3067 150 2617 2705 2793 155 2391 2475 2559 160 2181 2261 2340 165 1993 2069 2146 170 1825 1898 1971 175 1670 1739 1808 180 1519 1600 1682 185 1406 1467 1529 190 1297 1355 1414 19...

Page 96: ...s subdivision can not be met at the time of completion of installation the owner shall have a period of thirty 30 days to comply with the above requirements provided however that during said thirty 30 day period a battery operated carbon monoxide detector with an alarm shall be installed 2 APPROVED CARBON MONOXIDE DETECTORS Each carbon monoxide detector as required in accordance with the above pro...

Page 97: ...referenced special venting system instructions shall be included with the appliance or equipment installation instructions and 2 The special venting systems shall be Product Approved by the Board and the instructions for that system shall include a parts list and detailed installation instructions e A copy of all installation instructions for all Product Approved side wall horizontally vented gas ...

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Triad Triumph series, Manual

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