Travis Industries Travis DVL Owner'S Manual Download

Page: 48 / 53

Optional Equipment

(for qualified installers only)

4 7

Travis Industries

4 0 2 0 8 1 2

9 3 5 0 8 1 1 0

Follow the directions below to remove the natural gas orifice. Apply thread sealant to the LP orifice
(#49 - it has "49" stamped on it) and tighten in place with a 1/2" open end wrench. Slide the
adjustable shutter back in place over the orifice.

Loosen the air control
shutter (see page 19).

1/2" Wrench

Use a 1/2” open end wrench
to unscrew the orifice.

Orifice

Air
Control
Shutter

The LP orifice has “49”
stamped on it.

The NG orifice
has “31” stamped
on it.

Apply thread
sealant to the
new orifice
prior to
installation.

Rotate the air control shutter
away from the orifice.

NOTE:
Screw the LP orifice in so the
orifice shoulder protrudes
5/16” (indicating full insertion).

5/16”

Summary of Contents for Travis DVL

Page 1: ...ly call gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier This appliance may be installed as an OEM installation in a manufactured mobile home and must be installed in accordance with the manufacturer s instr...

Page 2: ... operation and maintenance of your new fireplace an easier and more enjoyable experience We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your heater Important Information No other Travis DVL Fireplace has the same serial number as yours The serial number is below and to the left of the gas control valve This serial number will be needed in cas...

Page 3: ...oid the warranty and safety listing and may cause an extreme safety hazard Direct questions about the type of fuel used to your dealer Check the label and flame adjust knob on the gas control valve Ok Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area Notify your insurance company of this heater as well ...

Page 4: ...pilot flame must contact the thermopile and thermocouple see the illustration to the left If it does not turn the gas control valve to OFF and call your dealer AA AA AA AA This unit is not for use with solid fuel Do not place anything inside the firebox except the included fiber logs If the fiber logs become damaged replace with Travis Industries log set This Manual Do not throw this manual away T...

Page 5: ...strictor Position 24 Elbows 24 Measuring Vent Lengths 24 Vertical Term 0 2 or 4 45 Offsets 25 Horizontal Term with One Vert Elbow 26 Horizontal Term with Three Vert Elbows 27 Vertical Term with Two Elbows 28 Vent Termination Requirements 29 Gas Line Requirements 30 Fuel 30 Gas Line Connection 30 Gas Inlet Pressure 30 Electrical Connection 31 Finalizing the Installation 1 Glass Removal installation...

Page 6: ...iency with blowers on Up to 82 Up to 82 AFUE Annual Fuel Utilization Efficiency 68 68 Heating capacity will vary with floor plan insulation use of Power Heat Duct and outside temperature Efficiency rating is a product thermal efficiency rating determined under continuous operation independent of installed system The electrical connection is made in the lower right rear corner 43 7 8 1 Stand offs I...

Page 7: ...not rigid the qualified installer should follow the procedure best suited for the installation Packing List Propane Conversion Kit Log Set Log Set Coals Embers Top Vent Starter Section Flex Tube with Pipe Adapter Glass Latch Tool to un latch glass frame Top Vent Firestop vertical or horizontal Additional Items Required Faceplate Includes attachment screws Vent see Venting Requirements for details ...

Page 8: ...requires a 14 tall by 12 wide opening 3 Clearance Min Above Vent The center of the vent is a minimum 70 1 2 above the base of the fireplace includes 24 min rise before elbow see the section Horizontal Termination Requirements 2 Clearance Min to the Sides of Vent The fireplace enclosure must not be less than 84 1 2 above the base of the fireplace Top Vent Configuration 1 Clearance Min Below Vent AA...

Page 9: ...5 8 13 3 4 14 3 4 10 Diameter Pipe 7 Length 7 AAA AAA AAA AA AA A A A A A A A A A AAAAAAAAA 45 Elbow Thimble opening is 14 1 2 high x 13 wide DVL Fireplace 50 1 2 Termination MinimumClearances from Pipe To Combustibles 1 1 2 to the Sides Below 3 Above Top Vent Configuration Rear Vent Configuration NOTE the fireplace may require a larger enclosure to allow for the vent to pass through the framing 1...

Page 10: ...AAA AAAAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAAAA A A A AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAAA...

Page 11: ...h Set Up Face Part 98500694 NOTE Artisan faces vary in size Use the face being installed to create a template AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA A AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAA...

Page 12: ...and top but not on the bottom Discovery Rosario Heritage Bay Salish Bay Cambridge FPX Arched or Rect 5 8 1 4 1 1 2 1 1 8 Discovery Rosario Heritage Bay Salish Bay Cambridge FPX Arched or Rect 1 3 8 1 1 4 1 4 1 5 8 7 8 To achieve a facing that is flush with the drywall to the side of the fireplace recess the framing directly next to the fireplace See the illustration below Fireplace 1 1 2 Drywall A...

Page 13: ...ambridge DVL 26 1 2 25 7 8 36 3 4 FPX Arched FPX Artisan NOTE Artisan faces vary in size 26 1 2 3 1 2 34 3 4 Access Door Radius 45 FPX 34 Rectangular Bevel Access Door 26 1 2 34 3 4 37 5 8 5 3 8 2 Lopi Heritage Bay 25 3 4 5 3 8 35 3 8 33 1 2 27 7 8 33 5 8 FPX 34 Architectural Faces Access Door 36 27 1 2 The decorative braces protrude 1 4 2 3 8 2 1 4 27 1 2 16 1 2 Avalon Craftsman ...

Page 14: ...les at the top corners of the glass see the illustration below AAAAAAA A A A A A Remove these four screws from the face angle Phillips Screwdriver Bend the face angle up and replace the two screws on the upper section AAAAAA A A A A A AAAAAA A A A A A Re bend the face angle at the inward location and re attach the lower portion with one screw AAAAAAA A A A A A Straighten the face angle b a d c Fro...

Page 15: ...AA Note how the tile facing fits behind the face on the side and top and butts up to the face on the bottom When fully installed there will be a 1 2 air space below the access door on the face Do not block this space it is required for access door opening and air flow Three Dimensional View Tile Cement Board 2x4 and Plywood Platform If using a hearth make your platform height a dimension that will...

Page 16: ... behind the face on the side and top When hearth installation is correctly completed there will be a 1 2 air space below the access door on the face Do not block this air space it is required for access door opening and proper air flow 3 8 Tile 1 2 Cement Board WARNING AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAA AAA AAA AAA AAA AAA AAA AAA Base of Fireplace Base of ...

Page 17: ...mantel and must meet the mantel requirements listed in this manual Combustible or Non Combustible Mantels Combustible or Non Combustible Mantel Mantel Depth Base of Fireplace Mantel Height Discovery Rosario Heritage Bay Salish Bay Cambridge FPX Arched or Rect 26 25 5 8 26 3 8 25 7 8 26 1 2 1 Bottom of Faceplate Face Height Face Maximum Mantel Depth 8 10 12 Minimum Mantel Height above face 24 25 26...

Page 18: ... use it s own separate vent system When using the rear vent configuration you must use the vent components listed under Approved Vent Components below No substitutions modifications or alterations to the vent kit are allowed Installing the Rear Vent Adapter included with the rear vent kits Remove the rear vent cover 1 4 Nutdriver a b Remove the rear vent exhaust cover and gasket 7 16 Wrench c d Ap...

Page 19: ...Maximum 45 or 90 DVL Fireplace One Elbow Maximum 90 or 45 Maximum 6 Length determined by adding H1 H2 Maximum 6 Length H1 H2 Approved Vent Components for Rear Vent Configuration Description Part Packing List Straight Installation Kit 98900170 Rear Vent Adapter Wall Thimble Horizontal Vent Termination Cap Corner Installation Kit 98900171 Rear Vent Adapter 45 Elbow 7 Adjustable Vent Length Wall Thim...

Page 20: ...rise every 12 of travel Horizontal sections require non combustible support every three feet e g plumbing tape Apply a 1 8 3 mm bead of high temperature silicone to the inner and outer pipe The silicone must seal the inner pipe from the outer pipe S i l i c o n e Silicone Restrictor Position Rear Vent Configuration In 99 of DVL Fireplace installations restrictor adjustment is not necessary Only th...

Page 21: ...igh x 13 wide DVL Fireplace 50 1 2 Termination MinimumClearances from Pipe To Combustibles 1 1 2 to the Sides Below 3 Above NOTE the fireplace may require a larger enclosure to allow for the vent to pass through the framing 1 1 2 min clearance Straight Installations Rear Vent Configuration AAAAAAAAAA AAAAAAAAAA DVL Fireplace Termination MinimumClearances from Pipe To Combustibles 1 1 2 to the Side...

Page 22: ...chimney serving a separate solid fuel or gas burning appliance Each direct vent gas appliance must use it s own separate vent system Installing the Top Vent Adapter shipped with the fireplace 1 4 Nutdriver a b Remove the top vent exhaust cover with gasket and discard 7 16 Wrench c d Apply a 1 8 thick bead of high temperature 600 F silicone to the inside of the exhaust vent Install the top vent ada...

Page 23: ...the Sides AA AA Min 75 from base of fireplace Min 24 rise before first elbow Min 84 1 2 from base of fireplace The DVL FP Top Vent Firestop is required part 93006096 whenever passing through a ceiling or enclosure and at every floor penetration Min 1 Clearance Below the Vent Min 1 Clearance Below the Vent Approved Vent Components for Top Vent Configuration Use 8 diameter Model GS Direct Vent manuf...

Page 24: ...y so the 3 clearance is allowed above the vent 3 Min 1 Min 3 for firestop 2 Min Combustible Surfaces 14 Tall 12 Wide Framing for Firestop these dimensions are not the minimum clearances Framing for Firestop these dimensions are not the minimum clearances Apply high temperature silicone to the inner and outer pipe before assembling the sections This seals the inner pipe from the outer pipe Slide th...

Page 25: ...e fireplace is shipped with the restrictor in position 1 fully open This restrictor is in position 1 fully open factory setting This restrictor is in position 2 Adjustment Bracket Position 3 is this notch Adjustment Plate To adjust lift up on the adjustment plate and push it back WARNING Use a glove to protect your hand from burns Elbows Top Vent Configuration See the vent configurations for detai...

Page 26: ...AAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA ...

Page 27: ... Horizontal sections require a 1 4 rise every 12 of travel The maximum vertical height is 20 The maximum horizontal length is 24 H1 Horizontal Elbow 45 or 90 Vertical Elbow H2 AAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAA...

Page 28: ...orizontal direction Two 45 elbows may be substituted for two of the 90 elbows Horizontal sections require a 1 4 rise every 12 of travel The maximum vertical height is 19 The maximum horizontal length is 20 Horizontal Elbows are NOT ALLOWED AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA...

Page 29: ...AAA AAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAAA 5 feet 10 feet min 15 feet 20 feet 25 feet 30 feet 0 feet 40 max 5 feet 10 feet 15 feet 0 feet 5 feet 10 feet 15 feet 24 max 15 feet 20 feet 25 feet 30 feet 0 feet 0 feet NOTE Horizontal sections require a ...

Page 30: ...r driveways NOTE may not be used over a walkway or driveway shared by an adjacent building I Minimum 48 clearance from any mechanical air supply inlet 72 for Canada J Minimum 36 clearance above and 48 below and to the sides of non mechanical air supply inlet K Minimum 36 from the area above the meter regulator vent outlet L Minimum 36 from the meter regulator vent outlet M Minimum 12 above the roo...

Page 31: ... installed behind the access door inside the fireplace Gas Control Valve PILOT ADJ VENT TO L P I O N O F F H I L O 3 8 M P T to 1 2 O D Fitting Factory installed The 1 diameter access hole is located 2 5 8 above the base of the fireplace Cut an X in the gasket covering the inlet and insert the gas line through the gasket If the gas line is routed from the right side bend the flex tube 180 10 Flex ...

Page 32: ... all applicable codes and supply 120 Volts at 60 Hz 2 Amps Follow the directions below to connect power to the fireplace a b Insert the sheathed cable from the power source through this cable clamp Once the wires are attached tighten the clamp to secure the cable Replace the cover removed in step a Attach the common white ground exposed or green wires and hot black wires from the power source to t...

Page 33: ...e glass in place and repeat steps a and b for the opposite side latch d Hold the bottom of the glass while swinging the top outwards At approximately 45 the glass with frame can be pulled up and away Set the glass aside to prevent damage Glass Replacement Make sure both bottom latches are facing upwards Position the glass at a 45 angle and lay it on the two tabs below the firebox When correctly po...

Page 34: ...s Approximately 3 by 1 1 2 Preparing the Metallic Wool Ember Strips Optional The metallic wool comes in a single piece Stretch the wool as thin as possible nearly transparent to form three strips of the following sizes AAA AAA There may be extra material save it for future use AAA AAA AAA AAA AAAA AAAA Side View AAAAAAAAA AAAAAAAAA AAAAAAAAA AAAAAAAAA AAAAAAAAA AAAAAAAAA AAAAAAAAA AAAAAAAAA AAAAAA...

Page 35: ...ealer if uncertain your facing has been properly neutralized 5 Turn on the gas to the fireplace Turn on gas to the heater Leak test all gas joints prior to starting the appliance Start the pilot see page 37 Start the main burner Leak test all gas joints again 6 Check the pilot flame to make sure it looks like the illustration below Adjust the pilot flame if necessary The pilot flame must contact t...

Page 36: ...your Travis Industries Dealer for a remedy If the vent configuration is installed incorrectly the vent may cause the flames inside the fireplace to lift or ghost a dangerous situation Inspect the flames after installation to insure proper performance If the vent configuration is correct yet the flames are lifting or ghosting shut off gas to the fireplace and contact the dealer for information on r...

Page 37: ...r ON OFF Switch The Pilot Flame can be found below the back log on the left side ON OFF MAIN BURNER Blower Knob This knob controls the speed of the internal convection blower that pushes the heated air into the room On Off Switch This control is used to turn the fireplace on and off Pilot Igniter The pilot igniter is used only to start the pilot When pressed it sends an electrical charge to the pi...

Page 38: ...tions on the cover IF YOU SMELL GAS c Turn the gas control knob to the PILOT position and press the knob in this will allow gas to flow to the pilot light Press the button on the pilot igniter repeatedly until you see the pilot light WARNING If the pilot does not light after 15 seconds release the knob and call your dealer for service Do not attempt to light pilot until service has been performed ...

Page 39: ...e wall switch to turn the fireplace on and off If this is the case leave the ON OFF switch ON Turning the Fireplace On and Off O F F R O O M T E M P F F SE T TE MP TIM ER MI N Tim e Se t Tim e Ca nc el A u t o OF F ON Use this switch to turn the main burner on and off manually After the pilot has been started See the instructions included with the remote for details on operation For systems with w...

Page 40: ...turns the blower to high speed Turning the knob clockwise from the high position decreases the speed of the blower Normal Operating Sounds Gas Control Valve As the gas control valve is turned on and off you will hear a dull clicking sound This is the valve opening up and shutting down Blower Snap Disk This part can produce a clicking sound as it turns the blower on and off The appliance will creak...

Page 41: ...holes and inspect the following Check the burner for cracked holes warpage or corrosion Check the firebox and area around the pilot to make sure there is no warping or damage If any problem is found discontinue use and contact your dealer for service Check the burner holes Make sure the burner pan is not warped or damaged Check the walls and ceiling of the firebox for deterioration Thermopile Pilo...

Page 42: ...ver is turned Off One of the two remote control batteries is dead See Starting the Pilot Light See Starting the Pilot Light Turn the ON OFF switch to ON Use the remote closer to the fireplace See the remote control instructions See the remote control instructions Thermostat Does Not Work The pilot light has gone out The gas control valve is turned to PILOT or OFF The ON OFF switch is turned to OFF...

Page 43: ...operate the main burners The main burners are switched on and off using the electricity generated by the thermopile The ON OFF switch remote control or thermostat control the circuit to the main burner ON OFF MAIN BURNER What Prevents Gas Buildup This appliance utilizes a high technology gas valve in conjunction with a pilot flame to ensure no gas builds up inside the firebox The thermocouple next...

Page 44: ...001508 Burner Tube 93006000 Regulator Natural Gas 98900733 Control Valve LP 97300130 Regulator Propane LP 98900734 Control Valve NG 97300120 Rheostat w Off Position 98900758 Embers Metal Alloy 93006052 Screws FPX Long 1 1 2 Gold Pack of 6 91001648 Glass and Frame Assembly 93006045 Screws FPX Black Pack of 6 91001643 Knob for Blower 99300657 Screws FPX Nickel Pack of 6 91001655 Latch Tool for Glass...

Page 45: ...ppliance must not be connected to a chimney flue servicing a separate solid fuel burning appliance This vented gas fireplace heater is not for use with air filters Operation of this appliance when not connected to a properly installed and maintained venting system can result in carbon monoxide CO poisoning and possible death Children and adults should be alerted to the hazards of high surface temp...

Page 46: ...emicals b The unit is subject to submersion in water or prolonged periods of dampness or condensation c Any damage to the unit combustion chamber heat exchanger or other components due to water or weather damage which is the result of but not limited to improper chimney venting installation 7 Exclusions to this 7 Year Warranty include injury loss of use damage failure to function due to accident n...

Page 47: ...e the logs and rock wool if installed page 33 2 Remove the burner see illustration to the right Remove the screw holding the burner in place Remove the grate and cast brick floor a b c NOTE When replacing the burner make sure the burner inserts all the way up against the orifice shoulder Burner Orifice Orifice Shoulder Grate Cast Brick Floor 1 4 Nutdriver 1 4 Nutdriver Slide the burner to the righ...

Page 48: ...ustable shutter back in place over the orifice Loosen the air control shutter see page 19 1 2 Wrench Use a 1 2 open end wrench to unscrew the orifice Orifice Air Control Shutter 3 1 4 9 The LP orifice has 49 stamped on it The NG orifice has 31 stamped on it Apply thread sealant to the new orifice prior to installation a b c d Rotate the air control shutter away from the orifice NOTE Screw the LP o...

Page 49: ...ove the regulator from the front of the gas control valve Replace with the propane regulator using the new gasket and screws included with the regulator NOTE Leak test this area after the heater is installed gas is connected and the main burner is lit These screws hold the regulator in place NOTE use the new screws included with the regulator Phillips Screwdriver PILOT ADJ T O L P I O N O F F VENT...

Page 50: ... TO L P I O N O F F Standard Screwdriver Micro 1 16 Standard Screwdriver AA Cover Screw Cover Screw Gasket Needle Valve To adjust the pilot flame remove the cover screw and gasket and turn the needle valve NOTE if the needle valve is totally unscrewed gas will come out of this port Clockwise lowers the flame while counter clockwise raises it Replace the cover screw and gasket Remote Thermostat Par...

Page 51: ... Connect the thermostat wires to back of the on off switch orientation does not matter c Route the thermostat wire out the grommet lined thermostat hole located behind the hole for the gas line on either side Jumper Wire green wire Thermostat Wire Hole with grommet Gas Line 2 Determine a location for the thermostat that is within range of the 50 length of thermostat wire It should be centralized i...

Page 52: ... to enhance aesthetics Before installing remove the face glass logs and embers The directions below detail installation 5 16 Nutdriver a b c Remove the screws on both side walls of the firebox Place the rear fireback on the ledge at the back of the firebox It is held in place by the side firebacks Install the side firebacks and secure with the fireback clips and screws removed in step a Make sure ...

Page 53: ... Works 42 Installation Options 5 Items Required for Installation 6 Leaking Gas See Inst on Cover Listing Information 44 Location of Controls 36 Log Set Installation and Removal 33 Maintenance 40 Mantel Requirements 16 Measuring Vent Lengths Top Vent 24 Measuring Vent Lengths Rear Vent 18 Noise see Normal Operating Sounds 39 Normal Operating Sounds 39 Packing List 6 Pilot Flame Inspection 34 Piping...

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