Royal R-3500TR User Manual Download

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Installers Guide

544-981D 3/00

- Do not store or use gasoline or other flam-

mable vapors and liquids in the vicinity of this

or any other appliance.

What to do if you smell gas

Do not try to light any appliance.
Do not touch any electrical switch.
Do not use any phone in your building.
Immediately call your gas supplier from a

neighbor's phone. Follow the gas supplier's in-

structions.

If you cannot reach your gas supplier, call the

fire department.

- Installation and service must be performed by a

qualified installer, service agency, or the gas

supplier.

WARNING: IMPROPER INSTALLA-

TION, ADJUSTMENT, ALTERATION,

SERVICE OR MAINTENANCE CAN

CAUSE INJURY OR PROPERTY DAM-

AGE. REFER TO THIS MANUAL. FOR

ASSISTANCE OR ADDITIONAL IN-

FORMATION CONSULT A QUALIFIED

INSTALLER, SERVICE AGENCY, OR

THE GAS SUPPLIER.

Underwriters

Laboratories Listed

READ THIS MANUAL BEFORE INSTALLING OR

OPERATING THIS APPLIANCE. THIS

INSTALLERS

GUIDE

MUST BE LEFT WITH THE APPLIANCE FOR

FUTURE REFERENCE.

1. This appliance may be installed in an after-

market, permanently located, manufactured

(mobile) home, where not prohibited by lo-

cal codes.

2. This appliance is only for use with the type

of gas indicated on the rating plate. This

appliance is not convertible for use with

other gases, unless a certified kit is used.

WARNING: IF THE INFORMATION

IN THESE INSTRUCTIONS IS NOT

FOLLOWED EXACTLY, A FIRE OR

EXPLOSION MAY RESULT CAUS-

ING PROPERTY DAMAGE, PER-

SONAL INJURY, OR DEATH.

This product is covered by one or more of the following patents: (United States) 4,112,913; 4,408,594; 4,422,426; 4,424,792; 4,520,791; 4,793,322;

,852,548; 4,875,464; 5,000,162; 5,016,609; 5,076,254 5,191,877; 5,218,953; 5,328,356; 5,429,495; 5,452,708; 5,542,407; 5,613,487; (Australia)

543790; 586383; (Canada) 1,123,296; 1,297,746; 2,195,264; (Mexico) 97-0457; (New Zealand) 200265; or other U.S. and foreign patents pending.

Models:

R-3500TR

R-3500TRH

R-4500TR

R-4500TRH

R-6500TR

Please contact your Royal Fireplaces dealer for any

questions or concerns. For the number of your nearest

Royal Fireplaces dealer, please call 1-800-393-9484.

Hearth Technologies Inc.

20802 Kensington Blvd., Lakeville, MN 55044

Summary of Contents for R-3500TR

Page 1: ...NCE 1 Thisappliancemaybeinstalledinanafter market permanentlylocated manufactured mobile home where not prohibited by lo cal codes 2 This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used WARNING IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY A FIRE OR EXPLOSION MA...

Page 2: ... BE PLACED on or near the appliance Children and adults should be ALERTED to the hazards of high surface temperature and should STAY AWAY to avoid burns or clothing ignition Young children should be CAREFULLY SUPERVISED when they are in the same room as the appliance These units MUST use one of the vent systems described in the Installing the Fireplace section of the Installers Guide NO OTHER vent...

Page 3: ...lling Vent Components 30 C Vent Termination 36 Step 4 Positioning Leveling and Securing the Fireplace 41 Step 5 The Gas Control Systems 41 Step 6 The Gas Supply Line 42 Step 7 Gas Pressure Requirements 43 Step 8 Wiring the Fireplace 44 Step 9 Finishing 46 Step 10 Installing Trim Logs and Ember Material 47 Installing the Trim 47 Positioning the Logs 48 Placing the Ember Material 48 Step 11 Before L...

Page 4: ...S ARE UL LISTED TO UL307B THE STANDARD FOR GAS BURNING HEATING APPLIANCES FOR MANUFACTURED HOMES AND RECREATIONAL VEHICLES Installation Codes The fireplace installation must conform to local codes Before installing the fireplace consult the local building code agency to ensure that you are in compliance with all applicable codes including permits and inspections In the absence of local codes the f...

Page 5: ... be reduced four percent 4 for each 1 000 feet above sea level unless the heating value of the gas has been reduced in which case this general rule will not apply To identify the proper orifice size check with the local gas utility When installing this fireplace at an elevation between 2 000 and 4 500 feet in Canada the input rating must be reduced by ten percent 10 When installing this fireplace ...

Page 6: ...ped in separate packages The gas logs are packaged separately and must be field installed Read all of the instructions before starting the installation Follow these instructions carefully during the installation to ensure maximum safety and benefit Failure to follow these instructions will void the owner s warranty and may present a fire hazard The Royal Fireplaces warranty will be voided by and H...

Page 7: ...alled on carpeting or tile or on any combustible material other than wood flooring the fireplace should be installed on a metal or wood panel that extends the full width and depth of the fireplace GAS LINE ACCESS 5 3 8 138mm 2 1 4 56mm 41 3 4 1061mm 48 1218mm 43 1091mm 23 1 2 597mm 38 1 2 978mm 3 1 2 90mm ELECTRICAL ACCESS 28 1 2 724mm 8 5 8 219mm VENT COLLARS DIAMETER 8 203mm 18 7 8 479mm 6 5 8 1...

Page 8: ... CONTROLS ELECTRICAL ACCESS TOP STANDOFFS 5 3 8 138mm GAS LINE ACCESS 2 1 4 56mm 37 3 4 960mm 36 913mm 41 1040mm 22 560mm 34 1 2 876mm 3 1 2 90mm 8 203mm 24 1 2 623mm 8 5 8 219mm VENT COLLARS DIAMETER ELECTRICAL ACCESS 6 5 8 168mm VENT COLLARS DIAMETER 8 3 4 222mm 16 1 4 413mm 15 3 8 390mm 30 3 4 781mm ...

Page 9: ...AS CONTROLS ELECTRICAL ACCESS TOP STANDOFFS 8 203mm 21 533mm 8 5 8 219mm VENT COLLARS DIAMETER ELECTRICAL ACCESS 3 1 2 90mm 36 913mm 31 788mm 18 3 8 468mm 31 786mm 32 1 2 826mm 5 3 8 138mm GAS LINE ACCESS 2 1 4 56mm 8 3 4 222mm 16 1 4 413mm 6 5 8 168mm VENT COLLARS DIAMETER 12 7 8 327mm 25 3 4 653mm ...

Page 10: ...ing the standoffs and collar see Figure 42 The minimum clearance to a perpendicular wall extending past the face of the fireplace is 3 inches 76 2mm The back of the fireplaces may be recessed into combustible construction as shown below Minimum Clearances from the Fireplace to Combustible Materials Glass Back of Sides of Top of Front Floor Fireplace Fireplace Fireplace Ceiling 36 inches 0 1 2 inch...

Page 11: ...Wall Firestops Top Bottom Sides Top Bottom Sides 3 inches 1 inch 1 inch 1 inch 2 1 2 inches 1 2 inch 1 inch 75 mm 25 mm 25 mm 25 mm 63 7 mm 13 mm 25 mm For minimum clearances see the direct vent termination clearance diagrams on pages 38 and 40 in this section Step 2 Framing the Fireplace Fireplace framing can be built before or after the fireplace is set in place Framing should be positioned to a...

Page 12: ...d for identification NO OTHER VENTING SYSTEMS OR COMPONENTS MAY BE USED This pipe is tested and listed as an approved component of the fireplace There is no requirement for inspection openings at each joint within the wall The pipe is tested to be run inside an enclosed wall There is no required pitch for horizontal vent runs Detailed installation instructions are included with each vent terminati...

Page 13: ...5 inch inner pipe 8 5 8 inch outer pipe DV 36D 5 3 4 146mm 8 3 4 222mm 11 3 4 298mm DV 12D DV 09D DV 06D DV 48D DV 90D 7 3 8 187mm 6 5 32 156mm 11 5 8 295mm 11 15 16 303mm 5 7 8 149mm 8 5 8 220mm 8 1 2 216mm 6 7 16 164mm DV 45D 11 1 16 281mm 6 1 2 165mm 8 1 2 216mm 5 1 16 129mm 8 5 8 220mm 35 3 4 908mm 47 3 4 1 2m ...

Page 14: ... 8 inch outer pipe NOTE PIPES OVERLAP 1 3 8 INCHES 34 93MM AT EACH JOINT 9 1 4 6 5 8 6 1 2 6 3 8 6 1 2 9 5 8 9 5 8 6 5 8 6 3 8 8 3 4 SL 09D 12 17 SL 12 17D SL12 17D SL 24D SL 36D SL 48D 47 3 4 35 3 4 23 3 4 SL 45D SL 90D SL 17 24D SL17 24D 17 24 SL 06D SL 12D 5 3 4 6 5 8 6 1 2 11 3 4 ...

Page 15: ...igure 9 Straight up Vertical Venting NOTE For vertical venting over 20 feet a restrictor plate is recommended for improved flame appearance See accessories page for kit number Instructions are provided in the kit Use SL D Series components only ...

Page 16: ... Series components only Figure 10 Straight Out Horizontal Venting Note You may use a 45o elbow in corner installations for models R 3500TR and R 4500TR ONLY Use two 90o elbows for corner installations on R 3500TRH R 4500TRH and R 6500TR R 3500TR R 4500TR ONLY ...

Page 17: ...ONE 1 90o ELBOW V FT H FT 1 MIN 305mm 2 MAX 610mm 2 MIN 610mm 4 MAX 1 22m 3 MIN 914mm 6 MAX 1 86m 4 MIN 1 22m 8 MAX 2 48m V H 40 MAX 12 2m H 8 MAX 2 48m Use D Series components only Figure 11 Venting with One 90 Elbow ...

Page 18: ...MAX H MAX 2 5 FT 863mm 2 FT 610mm 3 FT 914mm 3 FT 914mm 4 FT 1 22m 4 FT 1 22m 6 FT 1 86m 6 FT 1 86m 8 FT 2 48m 8 FT 2 48m 16 FT 4 8m 16 FT 4 8m MODEL R 3500TR V MIN H MAX 90o Elbow on Top 3 FT 914mm 1 FT 305mm 3 FT 914mm 2 FT 610mm 4 FT 1 22m 3 FT 914mm 6 FT 1 86m 4 FT 1 22m 8 FT 2 48m 5 FT 1 52m 16 FT 4 8m VENTING WITH ONE 1 90o ELBOW PROPANE H MAX 16 FT 4 8m V H MAX 40 FT 12 2m MODEL R 4500TR MO...

Page 19: ... ELBOW NATURAL GAS H MAX 16 FT 4 8m V H MAX 40 FT 12 2m MODEL R 4500TRH H MAX 2 FT 610mm 3 FT 914mm 4 FT 1 22m 6 FT 1 86m 8 FT 2 48m 16 FT 4 8m VENTING WITH ONE 1 90o ELBOW PROPANE MODEL R 3500TRH V MIN H MAX 90o Elbow on Top NOTALLOWED 1 FT 305mm 2 FT 610mm 2 FT 610mm 4 FT 1 22m 3 FT 914mm 6 FT 1 86m 4 FT 1 22m 8 FT 2 48m 5 FT 1 52m 16 FT 4 8m H MAX 16 FT 4 8m V H MAX 40 FT 12 2m MODEL R 4500TRH ...

Page 20: ... 2 4 m 3 MIN 914 mm 6 MAX 1 86 m 12 MAX 3 6 m 4 MIN 1 22 m 8 MAX 2 48 m 16 MAX 4 8 m H 8 MAX 2 48 m H H1 16 MAX 4 8m V H H1 40 12 2m MAX VENTING WITH TWO 2 90 ELBOWS V FT H H1 FT 1 MIN 305 mm 2 MAX 610 mm 2 MIN 610 mm 4 MAX 1 22 m 3 MIN 914 mm 6 MAX 1 86 m 4 MIN 1 22 m 8 MAX 2 48 m H H1 8 MAX 2 48 m V H H1 40 12 2m MAX Use D Series components only ...

Page 21: ... 863mm 2 FT 610mm 3 FT 914mm 3 FT 914mm 4 FT 1 22m 4 FT 1 22m 6 FT 1 86m 6 FT 1 86m 8 FT 2 48m 8 FT 2 48m 16 FT 4 8m 16 FT 4 8m MODEL R 3500TR V MIN H H1 MAX 90o Elbow on Top 3 FT 914mm 1 FT 305mm 3 FT 914mm 2 FT 610mm 4 FT 1 22m 3 FT 914mm 6 FT 1 86m 4 FT 1 22m 8 FT 2 48m 5 FT 1 52m 16 FT 4 8m VENTING WITH TWO 2 90o ELBOWS PROPANE H H1 MAX 16 FT 4 8m V H H1 MAX 40 FT 12 2m MODEL R 4500TR MODEL R ...

Page 22: ...LBOWS PROPANE H H1 MAX 16 FT 4 8m V H H1 MAX 40 FT 12 2m MODEL R 3500TRH V MIN H H1 MAX 90o Elbow on Top NOTALLOWED 1 FT 305mm 2 FT 610mm 2 FT 610mm 4 FT 1 22m 3 FT 914mm 6 FT 1 86m 4 FT 1 22m 8 FT 2 48m 5 FT 1 52m 16 FT 4 8m MODEL R 4500TRH H H1 MAX NOTALLOWED 2 FT 610mm 4 FT 1 22m 6 FT 1 86m 8 FT 2 48m 16 FT 4 8m MODEL R 3500TRH V MIN H H1 MAX 90o Elbow on Top 2 FT 610mm 1 FT 305mm 3 FT 914mm 2 ...

Page 23: ...m 3 FT 914mm 3 FT 914mm 4 FT 1 22m 4 FT 1 22m 6 FT 1 86m 6 FT 1 86m 8 FT 2 48m 8 FT 2 48m 16 FT 4 8m 16 FT 4 8m MODEL R 3500TR V MIN H MAX 90o Elbow on Top 3 FT 914mm 1 FT 305mm 3 FT 914mm 2 FT 610mm 4 FT 1 22m 3 FT 914mm 6 FT 1 86m 4 FT 1 22m 8 FT 2 48m 5 FT 1 52m 16 FT 4 8m VENTING WITH TWO 2 90o ELBOWS PROPANE H MAX 16 FT 4 8m V V1 H MAX 40 FT 12 2m MODEL R 4500TR MODEL R 6500TR H MAX H MAX 2 5...

Page 24: ...o ELBOWS PROPANE H MAX 16 FT 4 8m V V1 H MAX 40 FT 12 2m MODEL R 3500TRH V MIN H MAX 90o Elbow on Top NOTALLOWED 1 FT 305mm 2 FT 610mm 2 FT 610mm 4 FT 1 22m 3 FT 914mm 6 FT 1 86m 4 FT 1 22m 8 FT 2 48m 5 FT 1 52m 16 FT 4 8m MODEL R 4500TRH H MAX NOTALLOWED 2 FT 610mm 4 FT 1 22m 6 FT 1 86m 8 FT 2 48m 16 FT 4 8m MODEL R 3500TRH V MIN H MAX 90o Elbow on Top 2 FT 610mm 1 FT 305mm 3 FT 914mm 2 FT 610mm ...

Page 25: ...X 2 48 m 16 MAX 4 8 m NOTE V V H H1 40 12 2m MAX V FT H FT H H1 FT V FT H FT H H1 H2 FT 1 MIN 305 mm 2 MAX 610 mm 4 MAX 1 22 mm 2 MIN 610 mm 4 MAX 1 22 m 8 MAX 2 48 m 3 MIN 914 mm 6 MAX 1 86 m 12 MAX 3 7 m 4 MIN 1 22 m 8 MAX 2 48 m 16 MAX 4 8 m V H H1 H2 40 12 2m MAX H 8 MAX 2 48m H H1 H2 16 MAX 4 8m VENTING WITH THREE 3 90 ELBOWS Figure 19 Venting with three 90 elbows Use D Series components only...

Page 26: ...FT 4 8m 16FT 4 8m 16FT 4 8m 16FT 4 8m 16FT 4 8m 16FT 4 8m VENTING WITH THREE 3 90o ELBOWS NATURAL GAS V H V1 H1 MAX 40 FT 12 2m VENTING WITH THREE 3 90o ELBOWS PROPANE MODEL R 3500TR MODEL R 4500TR MODEL R 6500TR V MIN H MAX H H1 MAX H MAX H H1 MAX H MAX H H1 MAX 90o Elbow onTop 3 FT 914mm 4 FT 1 22m 2 5 FT 863mm 3 FT 914mm NOT ALLOWED N A 1 FT 305mm 3 FT 914mm 6 FT 1 86m 3 FT 914mm 6 FT 1 86m 2 F...

Page 27: ... 4 FT 1 22m 8 FT 2 48m 4 FT 1 22m 8 FT 2 48m 3 FT 914mm 6 FT 1 86m 12 FT 3 72m 6 FT 1 86m 12FT 3 72m 4 FT 1 22m 8 FT 2 48m 16 FT 4 8m 8 FT 2 48m 16 FT 4 8m 5 FT 1 52m 16 FT 4 8m 16 FT 4 8m 16 FT 4 8m 16 FT 4 8m MODEL R 3500TRH MODEL R 4500TRH V MIN H MAX H H1 MAX H MAX H H1 MAX 90o Elbow on Top NOTALLOWED NOTALLOWED NOTALLOWED NOTALLOWED 1 FT 305mm 2 FT 610mm 4 FT 1 22m 2 FT 610mm 4 FT 1 22m 2 FT ...

Page 28: ...X H H1 MAX 2 5 FT 863mm 2 FT 610mm 3 FT 914mm 3 FT 914mm 4 FT 1 22m 4 FT 1 22m 6 FT 1 86m 6 FT 1 86m 8 FT 2 48m 8 FT 2 48m 16 FT 4 8m 16 FT 4 8m MODEL R 3500TR V MIN H H1 MAX 90o Elbow on Top 3 FT 914mm 1 FT 305mm 3 FT 914mm 2 FT 610mm 4 FT 1 22m 3 FT 914mm 6 FT 1 86m 4 FT 1 22m 8 FT 2 48m 5 FT 1 52m 16 FT 4 8m VENTING WITH THREE 3 90o ELBOWS PROPANE H H1 MAX 16 FT 4 8m V V1 H H1 MAX 40 FT 12 2m M...

Page 29: ...o ELBOWS PROPANE H H1 MAX 16 FT 4 8m V V1 H H1 MAX 40 FT 12 2m MODEL R 3500TRH V MIN H H1 MAX 90o Elbow on Top NOTALLOWED 1 FT 305mm 2 FT 610mm 2 FT 610mm 4 FT 1 22m 3 FT 914mm 6 FT 1 86m 4 FT 1 22m 8 FT 2 48m 5 FT 1 52m 16 FT 4 8m MODEL R 4500TRH H H1 MAX NOTALLOWED 2 FT 610mm 4 FT 1 22m 6 FT 1 86m 8 FT 2 48m 16 FT 4 8m MODEL R 3500TRH V MIN H H1 MAX 90o Elbow on Top 2 FT 610mm 1 FT 305mm 3 FT 91...

Page 30: ...it out This can be done from inside the firebox or by reaching through the vent WARNING THE TOP HEAT SHIELD INSIDE THE FIREBOX MUST REMAIN ATTACHED IF THE VENT SYSTEM IS ATTACHED TO THE REAR STARTING COLLARS SEE FIGURE 24 In models R 3500TRH and R 4500TRH the disk may be difficult to twist and break Remove the exhaust shield and rear heat shield Replace the exhaust shield Venting Out the Top Vent ...

Page 31: ...y spaced indented sections When the internal beads of each outer pipe line up rotate the pipe section clockwise about one quarter 1 4 turn The vent pipe is now locked together 1 Apply the stove cement 2 Line up the internal beads and rotate the pipe sections clock wise until locked 3 Lock the vent compo nents into place Figure 25 Attaching the First Vent Component to the Starting Collars WARNING A...

Page 32: ...be installed and rotated to any point around the preceding component s vertical axis If an elbow does not end up in a locked position with the preceding component attach with a minimum of two 2 sheet metal screws Continue adding vent components locking each succeeding component into place Figure 26 Adding Venting Components 3 Install Support Brackets For Horizontal Runs The vent system must be sup...

Page 33: ...s 4 Install Firestops For Horizontal Runs Firestops are REQUIRED on both sides of a combustible wall through which the vent passes NOTE Model DVK 01TRD or SLK 01TRD do not need an exterior firestop on an exterior combustible wall To install firestops for horizontal runs that pass through either interior or exterior walls Cut a 12 inch by 12 inch 305 mm X 305 mm hole through the wall for D series o...

Page 34: ... Continue the vent run Figure 29 Heat Shield Interior and Exterior Firestops For Vertical Runs One ceiling firestop is REQUIRED at the hole in each ceiling through which the vent passes To install firestops for vertical runs that pass through ceilings Position a plumb bob directly over the center of the vertical vent component Mark the ceiling to establish the centerpoint of the vent VENT PIPE 1 2...

Page 35: ...lumbing runs Reposition the fireplace and vent system if neces sary to accommodate the ceiling joists and or obstructions Cut an 11 inch X 11 inch 280 mm X 280 mm for D series or 10 inch X 10 inch 254 mm X 254 mm for SLD series pipe hole through the ceiling using the centerpoint previously marked Frame the hole with framing lumber the same size as the ceiling joists 1 Cut the ceiling hole 2 Add th...

Page 36: ...inning of the Installing Vent Components sec tion The termination kit should pass through the wall firestops from the exterior of the building Adjust the termination cap to its final exterior posi tion on the building WARNING THE TERMINATION CAP MUST BE POSITIONED SO THAT THE ARROW IS POINTING UP For roundcap termination kits Use the exterior pipelock hole provided on the round flange of the wall ...

Page 37: ...PARALLEL OUTSIDE WALL VENTING TERMINALS SHALL NOT BE RECESSED INTO A WALL OR SIDING SEE THE FOLLOWING DIAGRAM FOR VENT TERMINATION CLEARANCES For round cap termination 1 Secure the pipe using the exterior pipelock hole on the round flange of the wall firestop For trapezoidal termination 1 Screw the cap to the exterior wall through the flanges in the cap 2 Seal the joint between the pipe and the ex...

Page 38: ...tion air inlet to any other appliance K 3 ft U S A clearance to a mechanical air supply inlet 6 ft Canada L 7 ft clearance above paved sidewalk or a paved driveway located on public property M 18 clearance under veranda porch deck or balcony 30 minimum for vinyl clad soffits a vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings ...

Page 39: ...he roof hole Use framing lumber the same size as the roof rafters and install the frame securely Flashing anchored to the frame must withstand heavy winds Continue to install concentric vent sections up through the roof hole and up past the roof line until you reach the appropriate distance above the roof WARNING MAJOR U S BUILDING CODES SPECIFY MINIMUM CHIMNEY AND OR VENT HEIGHT ABOVE THE ROOF TO...

Page 40: ...shing and apply sealant around the edges of the flashing base 2 Attach the storm collar over the flashing joint and apply sealant between the storm collar and vertical pipe Roof Pitch H min ft flat to 6 12 1 0 6 12 to 7 12 1 25 over 7 12 to 8 12 1 5 over 8 12 to 9 12 2 0 over 9 12 to 10 12 2 5 over 10 12 to 11 12 3 25 over 11 12 to 12 12 4 0 over 12 12 to 14 12 5 0 over 14 12 to 16 12 6 0 over 16 ...

Page 41: ...el R 3500TRH and R 4500TRH have Standing Pilot Ignition only Standing Pilot Ignition System This system includes millivolt control valve standing pilot thermopile thermocouple flame sensor and piezo ignitor WARNING 110 120 VAC MUST NEVER BE CONNECTED TO A CONTROL VALVE IN A MILLIVOLT SYSTEM Direct Spark Ignition DSI System This system includes a 120VAC control valve electronic module and spark ign...

Page 42: ...the 3 8 inch 10 mm inlet of the control valve Some gas control valves have this tapping on the face of the valve The gas line may be run from either side of the fire place provided the hole in the outer wrap does not exceed 2 inches in diameter and it does not penetrate the airtight firebox The gap between the supply piping and gas access hole can be plugged with non combustible insulation to prev...

Page 43: ... and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of one half 1 2 psig 3 5 kPa The fireplace must be isolated from the gas supply piping system by closing its individual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than one h...

Page 44: ...OYED Optional Accessories Optional fan and remote control kits require that 110 120 VAC be wired to the factory installed junction box before the fireplace is permanently installed Remote Wall Switch Position the remote wall switch in the desired position on a wall Run a maximum of 25 feet 7 8 m or less length of 18 A W G minimum wire and connect it to the fireplace ON OFF switch pigtails LABEL AL...

Page 45: ...ction box Remote Wall Switch Position the remote wall switch in the desired position on a wall Run 16 A W G minimum Romex wire and connect it to the fireplace ON OFF switch pigtails NOTE Electricalwiringmustbeinstalledbyalicensedelectrician CAUTION LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS WIRING ER RORS CAN CAUSE IMPROPER AND DANGER OUS OPERATION VERIFY PROPER OPERA TION AFTE...

Page 46: ...p front edge of the fireplace See Figures 4 and 5 for other fireplace clearances Only non combustible materials may be used to cover the black fireplace front 2 4 5 6 7 8 9 2 3 4 5 12 11 10 9 8 7 6 TOP FRONT EDGE OF FIREPLACE 3 11 12 10 31 CEILING OPTIONAL REMOTE WALL SWITCH OR THERMOSTAT ON CERTIFIED UNITS ONLY BLACK GROUND FAN REN OPTIONAL FAN SWITCHES L2 NEUTRAL L2 HOT 100 254A JUNCTION BOX 120...

Page 47: ...talling the Trim Combustible materials may be brought up to the specified clearances on the side and top front edges of the fireplace but MUST NEVER overlap onto the front face The joints between the finished wall and the fireplace top and sides can only be sealed with a 300 F 149 C minimum sealant WARNING WHEN FINISHING THE FIREPLACE NEVER OBSTRUCT OR MODIFY THE AIR INLET OUTLET GRILLES IN ANY MA...

Page 48: ...pingement Placing the Ember Material Two separate bags of ember material are shipped with this gas fireplace The bag labeled Golden Ember GE 93 is flame colorant material The bag labeled Glowing Ember 050 721 is standard glowing ember material To place the ember material Remove the top louver by lifting it up and away from the unit Unlatch the latches at the top and bottom of the glass door Remove...

Page 49: ...ch apart Embers should be set onto burner top never press embers into burner ports Cover the top of the burner with a single layer of ember material see Figure 45 Then sprinkle GE 93 on top of the burner Save the remaining ember materials for use during fireplace servicing The bag of embers provided is sufficient for 3 to 5 applications Reinstall and latch the glass door and top louver on the unit...

Page 50: ...l be in the gas supply lines When first lighting the fireplace it will take a few minutes for the lines to purge themselves of this air Once the purging is complete the fireplace will light and will operate normally NOTE The fireplace should be run for 8 hours on the initial start up This will help to cure the chemicals used in the paint and logs Subsequent lightings of the fireplace will not requ...

Page 51: ...g For more information see Placing Ember Material in the INSTALLERS GUIDE Cleaning Once annually Qualified Brush or vacuum the control Burner Service compartment fireplace logs and Controls Technician burner areas surrounding the logs Checking Periodically Qualified Make a visual check of your fireplace s Flame Service flame patterns Make sure the flames Patterns Technician are steady not lifting ...

Page 52: ...ERAMIC INSULATORS CAN CAUSE NUISANCE LOCKOUTS AND ELECTRODE FAILURE DSI IGNITION Figure 46 Burner Flame Patterns MAKE SURE THE FLAMES ARE STEADY NOT LIFTING OR FLOATING Figure 47 Pilot Ignitor Flame Patterns 1 4 6mm IGNITOR 3 8 10mm CERAMIC INSULATOR ...

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