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Travis Industries Revolution 36CF, Nstallation Manual

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Travis Industries Revolution 36CF Nstallation Manual Download Page 2

2

Introduction

© Travis Industries

4060623

100-01170

Overview

This  manual  details  the  installation
requirements  for  the  36  CF  fireplace.    For
operating  and  maintenance  instructions,  refer  to
the  36  CF  Owner's  Manual  (part  #  100-01176).

Listing  Details

This  appliance  was  listed  by  OMNI  Test  Labs  to
ANSI  Z21.88  -  report  #  028-S-57-5.    The  listing
label  is  attached  to  the  appliance  near  the  gas
control  valve.    A  copy  is  shown  to  the  right.

ICBO Approval

This  appliance  was  listed  by  OMNI-Test
Laboratories  -  ICBO  #  TL130.

Massachusetts Approval

This  manual  has  been  submitted  to  the
Massachusetts Board of State Examiners of
Plumbers and Gas Fitters

National Fireplace Institute

 

Figure 1

Summary of Contents for Revolution 36CF

Page 1: ...ely call gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qual...

Page 2: ...g Details This appliance was listed by OMNI Test Labs to ANSI Z21 88 report 028 S 57 5 The listing label is attached to the appliance near the gas control valve A copy is shown to the right ICBO Appro...

Page 3: ...nnection 16 Gas Inlet Pressure 16 Battery Pack Wireless Wall Switch Installation 17 Battery Installation 20 Remote Synchronization 21 Installation continued Vent Requirements 23 Approved Vent 23 Altit...

Page 4: ...t and information on any installation restrictions or inspection requirements in your area If the flame becomes sooty dark orange in color or extremely tall do not operate the heater Call your dealer...

Page 5: ...ing and maintenance instructions that you will need at a later time Always follow the instructions in this manual Do not touch the hot surfaces of the heater Educate all children of the danger of a hi...

Page 6: ...ane Maximum BTU Input Per Hour 50 000 49 000 Minimum BTU Input on Low 28 500 26 900 Dimensions Weight 250 Lbs 1 Includes the required 2 clearance Includes the 1 standoff below the baseplate Does not i...

Page 7: ...page 23 for part numbers Gas Line Equipment shutoff valve pipe etc 6 Needle Nose Pliers for removing the glass Installation Overview All requirements below must be met Non combustible facing see the s...

Page 8: ...Place the cement board in place under the location where the fireplace is to be located 3 Place the fireplace in place making sure it is level and plumb Attach using the nailing brackets 4 Install th...

Page 9: ...e building at a minimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in...

Page 10: ...WARNING Failure to correctly erect the stand offs may lead to a serious fire hazard and will void the listing and warranty of this fireplace Side Stand Offs Bend the side stand off until it is flat Re...

Page 11: ...0 Header Stand Off Rotate the header standoff until the side braces lock into place Rotate the header bracket up The notch in the side brace slides over this screw a b c d Un fold the side of the head...

Page 12: ...alled walls in front of the fireplace must be a minimum 10 1 4 from the glass frame 4 1 4 from the side stand offs see Figure 3 Due to the high temperature the heater should be located out of traffic...

Page 13: ...must be left clear to provide adequate clearance for the vent A maximum 3 1 2 depth is allowed in this 14 wide area centered along the front of the fireplace 14 Min 50 3 5 Max 56 75 25 Minimum 82 Fire...

Page 14: ...5 installation uses the framing dimensions shown in the illustration below NOTE all clearances still apply A A A A A A A A A A A A A A A A A A A A A A 54 5 approximate AAAAAAAAAAA AAAAAAAAAAA AA AA AA...

Page 15: ...ies 4060623 100 01170 Nailing Brackets AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA Use screws or nails to secure the fireplace to th...

Page 16: ...under 1 2 psig isolate the gas supply piping by closing the manual shutoff valve Leak test all gas line joints and the gas control valve prior to and after starting the fireplace Fuel This fireplace i...

Page 17: ...similar grounding method Staple the two wires near the junction box This prevents the wires from slipping out of the junction box while the batteries are replaced Take care to prevent damage to wires...

Page 18: ...e DCMD wires red and red black to the two wires red and black exiting the motor assembly on the gas control valve see Figure 12 item c P R E S S T O O P E N P O W E R A U X L e a r n C ontinuous Pilot...

Page 19: ...e fourth lowest slot The DCMD wires are secured to the terminal block with these screws Connect the battery box wiring harness to this connector Back of Battery Box Battery Box Wiring Harness DCMD Wir...

Page 20: ...s fireplace requires batteries for the remote wireless wall switch and battery box We recommend the batteies be replaced every year to insure proper operation Follow the directions below to install CR...

Page 21: ...te and wall switch must have batteries to complete this process a b c d Press the ON button on the remote ON H L OFF Continuous Pilot MODE SET TEMP F ON OFF HI LO Shut the gas off to the appliance The...

Page 22: ...Beep The receiver will acknowledge the signal by beeping 5 times Press the Learn button on the receiver module until it beeps once you may wish to use a pen or other device to depress this button P O...

Page 23: ...6 98900024 12 Length 68GSS 12 98900023 24 Length 68GSS 24 98900022 36 Length 68GSS 36 98900021 48 Length 68GSS 48 98900020 2 to 12 Adjustable Length Slip Connector 68GSS 12A 98900025 45 Elbow 68GSS L4...

Page 24: ...Sections 4 Clearance Above 2 Clearance To The Side 2 Clearance Below Vent Installation Slide the vent sections together and turn 1 4 turn until the sections lock in place Screws are not required to s...

Page 25: ...In this example the restrictor is set in position 2 Tighten the screws once the restrictor is in the correct position open stock position 1 2 closed 3 Back Wall of Firebox Firebox Roof Figure 17 Inta...

Page 26: ...AAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA 5 feet...

Page 27: ...AAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA 5 feet 0 feet 0 feet...

Page 28: ...AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAAAAAAAAAA AAAAAAA...

Page 29: ...AA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAAA...

Page 30: ...eneath the floor NOTE Clearance in accordance with local installation codes and the requirements of the gas supplier G Minimum 48 clearance from any adjacent building H Minimum 84 clearance above any...

Page 31: ...AAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA AAAAAAAAAAAAA Min 10 Min 49 5 Min 0 5 Max 1 Non Combustible Hearth AAA AAA AAA AAA AAA AAA AAA AAA AAA AAA AA...

Page 32: ...AAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAAAAAAAA AAAAAA AAAAAA AAAAAA AAAA AAAA AAAA AAAA A A A AA AA AA WARNING We recommend a hearth to protect the flooring surface from discoloration o...

Page 33: ...lace WARNING Do not use adhesive to secure the cement board or facing The high temperatures of the fireplace may cause adhesives to emit odors Use mastic or thin set or other non combustible non odoro...

Page 34: ...nces Non combustible facing on the front of the fireplace must extend a minimum 6 to each side of the glass frame Beyond 6 combustibles may be used but may not protrude more than 3 4 from the non comb...

Page 35: ...A AAAA AAAA AAAA AAAA AAAA AAAA AAAA AAAA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AAAAAAA AAAAAAA Fireplace Drywall Framing AAAAA AAAAA Cement Board AAAAAA...

Page 36: ...um mantel depth is 12 measured from the face Max 12 Base of the Fireplace Min 48 5 Mantel combustible or non combustible Combustible mantel columns legs that protrude more than 3 4 from the glass fram...

Page 37: ...move the glass see page 39 NOTE If using propane LP convert the appliance prior to installing the logs see page 47 for details 2 We recommend you purge the gas line at this time with the glass removed...

Page 38: ...cover plate see the illustration below After adjusting the air shutter replace the burner logs and glass and verify the flame quality Front Burner Air Shutter Rear Burner Air Shutter Air Shutter Cove...

Page 39: ...gas to the fireplace This prevents any chance of accidental burner ignition when accessing the firebox Warning The appliance must be completely cool before removing the glass Warning Do not strike or...

Page 40: ...nstall the firebacks following the directions below UP UP Herringbone Pattern Brick Pattern Remove the clip and screw located on the firebox ceiling near the front both sides b Right Floor Fireback Pl...

Page 41: ...Industries 4060623 100 01170 Log Set Installation Overview Below is a picture detailing log placement for this fireplace Follow the directions on the following pages to place the logs correctly Cente...

Page 42: ...42 Finalizing the Installation for qualified installers only Travis Industries 4060623 100 01170 Center Log Place the center log as shown below The rear log contacts the side and back fireback...

Page 43: ...g Place the left lower log as shown below Right Rear Log Place the right rear log as shown below The left lower log rests in front of the burner holes and obscures the pilot The right rear log has a h...

Page 44: ...ied installers only Travis Industries 4060623 100 01170 Upper Left Log Place the upper left log as shown below The upper left log has a notch that fits over the grate The upper left log has a hole tha...

Page 45: ...is Industries 4060623 100 01170 Upper Right Log Place the upper right log as shown below The right rear log has a flat portion that the upper right log rests against The upper right log has a notch th...

Page 46: ...ner The rock wool must be pulled apart and made into a thin gauze prior to placing over the burner See the illustration below for details NOTE Propane LP units use a lighter amount of rock wool than n...

Page 47: ...e to ensure proper gas use 1 Remove the glass see page 37 Remove the logs and coals if installed page 40 2 Remove the burner see the illustration below Remove the two screws holding the grate in place...

Page 48: ...the two orifices Screw each LP orifice in so the orifice protrudes 15 16 indicating full insertion Look here for the orifice identification Apply thread sealant to the LP orifices prior to installatio...

Page 49: ...od until it is fully secure NOTE The sliding portion of the pilot orifice may be positioned differently Instead of pulling it towards you you may push it away Either way when the hole appears near the...

Page 50: ...er position when switched to LP Figure 36 7 Remove the NG rate screw and replace it with the LP rate screw included in the owner s pack see Figure 37 Take care to not damage the rubber o ring on the r...

Page 51: ...Finalizing the Installation for qualified installers only 51 Travis Industries 4060623 100 01170...

Page 52: ...oval and Installation 39 Hearth Requirements Recessed Hearth 32 Hearth Requirements 31 Horizontal Termination 1 90 Elbow 26 Horizontal Termination 3 90 Elbows 27 Installation Options 6 Installation Ov...

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