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Traub TNX42 Operating Instructions Manual Download Page 31

31

10.2016

TNX65/42

Transporting the machine

Set of hoisting gear and fittings

The complete set of hoisting gear and fittings (Article No. 083435) 

is available from TRAUB on loan and must be returned 

completely

 

and without delay

 after use. 

Suspension points, front view

083435_a 

Cross-arm assy., load capacity 15 t

a

083435_a.eps

Summary of Contents for TNX42

Page 1: ...142853 22 10 2021 10 21 Ru Transport und Aufstellanleitung 20057384 Transport and installation instructions TNX65 42 OPERATING INSTRUCTIONS Transport and installation...

Page 2: ...word on copyright This document is protected by copyright and was originally compiled in German The duplication and distribution of this document or parts thereof is prohibited without prior consent o...

Page 3: ...nformation on transporting the machine by truck 15 Space required 15 Ambient conditions 16 Substrate foundations 16 Bottom sump 16 Compressed air supply 16 Equipment to be provided 16 Pumps and tanks...

Page 4: ...machine 35 35 Installing the machine by crane 35 Positioning and installing the machine with transport rollers 36 Lifting the machine with hydraulic jacks 37 Positioning the transport rollers 37 Rough...

Page 5: ...tallation and commissioning Alignment component installation and commissioning 57 57 Precise alignment of the machine 57 Check correct position and torsion of the machine 57 Check correct with tool ca...

Page 6: ...6 22 10 2021 TNX65 42 Table of contents...

Page 7: ...r due to electricity Failure to observe this danger sign can result in serious damage to health as well as potentially fatal injuries and even death This symbol draws attention to important informatio...

Page 8: ...8 10 2016 TNX65 42 Safety...

Page 9: ...m Drawing No 478504 Machine foundation cross section L 8470 Number 8 Gap must be sealed to prevent ingress of oil and lubricants Hall floor flush with machine foundation Soft fibre board Styrodur or s...

Page 10: ...1 50 1900 6900 2100 5100 A3 A4 O E A1 A2 E O E O Layout diagram Drawing No 478503 Electrical connection Operator side The corresponding installation and layout diagram must be obtained before the mach...

Page 11: ...11 10 2016 TNX65 42 Installation and layout diagrams Installation diagram...

Page 12: ...12 10 2016 TNX65 42 Installation and layout diagrams...

Page 13: ...ith bar loading magazine must in all cases be anchored in the ground Dimensions without additional attachments TNX65 42 TNX65 42 with milling unit Length of foundation mm 3690 Width of foundation mm 1...

Page 14: ...s Length without chip conveyor mm 4744 Width without control console Width without working area door handle mm 2365 2330 Height mm 2700 34611 Operating altitude prepared for oil spray extraction mm 27...

Page 15: ...transverse grooves and gradients both uphill and downhill Information on transporting the machine by truck The truck should have pneumatic suspension in order to avoid major bumps during transport Spa...

Page 16: ...tom sump is required it must be as in the Information on bottom sump drawing specifications so that extending out of the relevant chip conveyor is guaranteed as required The base in the area of the bo...

Page 17: ...ad required Any unclear points must be clarified with the relevant power supply company The main fuse is not included in the scope of delivery of the machine It must be installed outside the machine i...

Page 18: ...he directives and regulations of the country of use must always be taken into account The rules governing environmentally correct disposal of spent fuels and fluids such as hydraulic fluid lubricant o...

Page 19: ...from the lines the open hose lines and pipes must be sealed with plugs Corrosion protection Before delivery all machines are coated to protect them from corrosion This corrosion protection must be re...

Page 20: ...tainers to the machine The transport retainers are located on the control console tool carrier and opposed spindle sliding door workpiece handling with remnant removal device Transport retainers for w...

Page 21: ...M12 cheese head screw at the pivot point of the control cabinet Secure the locking plate to the machine bed control cabinet The locking plate must be retained by the customer in case the machine has...

Page 22: ...22 22 10 2021 TNX65 42 Preparing to transport a machine without milling unit Ensure that the four wheels on the control cabinet have been screwed in completely...

Page 23: ...hine with milling unit Transport retainers Transport retainers must be fitted to secure the machine for transport Position of the transport retainers Transport retainer turret milling unit main and op...

Page 24: ...24 22 10 2021 TNX65 42 Preparing to transport a machine with milling unit Transport retainer tool changer...

Page 25: ...position before it is disconnected Risk of injury The machine must be switched off and secured to prevent re activation before starting any assembly disassembly work The upper part of the tool magazin...

Page 26: ...a machine with milling unit Remove the cover on the milling unit with tool changer Disconnect the cables from the cover to the machine Unscrew the cover of the milling unit with tool changer at the fi...

Page 27: ...Remove circlip 2 Take out bearing 3 Push connecting pin through 4 Take out bearing Separate the chain of the chain magazine only with optional 120 positions Risk of injury The chain is tensioned The...

Page 28: ...ds provided for this purpose the brackets Art No 095662 are available on loan from TRAUB Take out the six screws on each side of the chain magazine Connecting plate Lift the upper part of the chain ma...

Page 29: ...screwed in completely Delivery of the machine Machine mounted on planks complete with control cabinet The control cabinet is secured to the machine for transport Moving parts are secured by means of...

Page 30: ...x260 with nut Plate for attaching the hydraulic jack Wheels on control cabinet raised Retaining plate Remove handle 2290 2340 Transport by crane min load capacity 12 t Danger due to falling machine pa...

Page 31: ...gear and fittings The complete set of hoisting gear and fittings Article No 083435 is available from TRAUB on loan and must be returned completely and without delay after use Suspension points front v...

Page 32: ...429 left 083427 right c Screw on bracket 6x hex head screw M20x100 10 9 DIN933 6x lock washer A 20 DIN 126 083437 left 083436 right TNX 65 42 Centres of gravity machine with control cabinet Version To...

Page 33: ...h mm 2200 Load centre mm 1200 The fork lift truck must have a minimum load capacity of 12 t The machine may only be lifted from the operator side When setting down the machine ensure that the fork arm...

Page 34: ...ing surface with suitable lashing straps chains Transport by truck The truck should have pneumatic suspension in order to avoid major bumps during transport The load must be secured so that it cannot...

Page 35: ...hing being crushed against walls pillars or hall installations by moving parts or the machine including manually operated doors and flaps etc Remove wooden planks When delivered the machine is positio...

Page 36: ...le at the installation site and a mobile crane or fork lift truck cannot be used Due to the low loading height of the transport rollers the machine can be loaded and unloaded with the aid of hydraulic...

Page 37: ...eely Ensure that the four wheels on the control cabinet have been screwed in completely Carefully lower the load onto the rigid transport rollers and secure it so that it cannot roll away inadvertentl...

Page 38: ...ixing screw in the control cabinet Unscrew the M12 cheese head screw at the turning point of the control cabinet Remove the locking plate on the machine bed control cabinet The locking plate must be r...

Page 39: ...l cabinet with the aid of the four wheels until it lifts off the two bearing points on the machine bed Ensure that the wheels are at right angles to the pivot point and secure the wheels with locknuts...

Page 40: ...iners are located on the control console sliding door workpiece handling with remnant removal device tool carrier and opposed spindle Transport retainers Working area door Workpiece handling with remn...

Page 41: ...machine Transport retainer for turret tool carrier main spindle and opposed spindle milling unit Transport retainer for turret milling unit main spindle and opposed spindle Transport retainer for tur...

Page 42: ...42 22 10 2021 TNX65 42 Installing the machine Transport retainer for workpiece handling...

Page 43: ...43 22 10 2021 TNX65 42 Installing the machine Transport retainer for tool changer if necessary...

Page 44: ...44 22 10 2021 TNX65 42 Installing the machine...

Page 45: ...this case two brackets must be screwed onto the M12 threads provided for this purpose the brackets Art No 095662 are available on loan from TRAUB Requirements to be met by a fork lift truck Min liftin...

Page 46: ...46 10 2016 TNX65 42 Installation of the milling unit components Secure the chain magazine on both sides with the six screws provided...

Page 47: ...s of the chain links Connect the chain of the chain magazine only with optional 120 positions Risk of injury The tool chain must be secured at the separating points by suitable means so it cannot fall...

Page 48: ...move them into position to connect the chain links and secure them so they cannot fall down Push through the connecting pin with bearing and fit the bearing on the opposite side Attach the circlip to...

Page 49: ...on of the milling unit components Install cover on milling unit with tool changer Attach the cover of the milling unit with tool changer and secure it at the five fixing points Reconnect the cables to...

Page 50: ...50 10 2016 TNX65 42 Installation of the milling unit components Position the cover on the chain magazine with suitable aids and secure it Refit the connecting bar Connecting bar Cover...

Page 51: ...er s documentation Compressed air See chapter Pneumatic connection Bar loading magazine Note the corresponding manufacturer s documentation Overview of fuels The information in the data sheets of the...

Page 52: ...52 10 2016 TNX65 42 Fuels...

Page 53: ...tities of the fuels and fluids are stated in the respective fluid schedules The necessary compressed air is conditioned in a maintenance unit on which settings are not required The values can be read...

Page 54: ...54 10 2016 TNX65 42 Pneumatic connection...

Page 55: ...service personnel at all times Potentiometer and switch settings machine parameters etc may only be changed by the machine manufacturer s service personnel The machine must be connected to the mains p...

Page 56: ...56 05 2017 TNX65 42 Electrical connection...

Page 57: ...n good working order This must also be checked at reasonable regular intervals during operation but at least whenever the machine has been repaired or serviced Switch on the machine at the master swit...

Page 58: ...and uniformly adjust the right or left feet to re align it if necessary The deviation must not exceed 0 01 mm over the entire distance travelled Move to the limit position Z to check the machine s to...

Page 59: ...two retaining brackets Article No 469193 to the right and left hand sides of the bottom box The brackets must lie squarely on the foundations Using a dia 18 mm stone drill drill a hole 110 mm deep thr...

Page 60: ...el switch of the chip conveyor Note the corresponding manufacturer s documentation The level switch on the chip conveyor is normally set to emulsion as standard medium When the machine is operated wit...

Page 61: ...ine and its safety mechanisms are in perfect working order This must also be checked regularly during normal operation of the machine but at least whenever it has been repaired or serviced Switch ON t...

Page 62: ...62 10 2016 TNX65 42 Alignment component installation and commissioning...

Page 63: ......

Page 64: ...INDEX Werke GmbH Co KG Hahn Tessky Plochinger Stra e 92 D 73730 Esslingen Fon 49 711 3191 0 Fax 49 711 3191 587 info index werke de www index werke de...

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