Trane Technologies Thermo King T-1090 Series Operator'S Manual Download Page 17

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TK 56702-1-OP-EN

Design Features

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Microprocessor Controlled

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Continuous System Monitoring

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In-Cab HMI Controller

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Alarm Code Display

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Battery Voltage Display

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Coolant Temperature Display

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CYCLE-SENTRY Start/Stop Controls

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Engine and Electric SmartPower (Model 50) Hour Meter

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OptiSet Plus Temperature Profiles

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Smart Defrost

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Unit Self Check-pretripping

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Aerodynamic Thermo Plastic Injection Molded Skins with In-mold Color

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Air Cleaner, Dry Type

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Alternator, 12 Volt, 37 Amp

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Bypass Oil Filter

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Coolant Expansion Tank

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Economy Mode

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Fahrenheit and Celsius Display

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Fuel Filter, Spin On

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Oil Filter, Full Flow

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Serpentine Belt with Manual Tensioner

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R-404A Chlorine-free Refrigerant

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Robotic Welded Steel Frame

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X214 Compressor (T-590 and T-690)

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X430P Compressor (T890, T-1090 and T-1090 SPECTRUM)

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ETV (Electronic Throttling Valve) (T-690, T-890, T-1090 and T-1090
SPECTRUM)

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TK374F Tier 4 Diesel Engine (T-590, T-690, and T-890)

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TK380F Tier 4 Diesel Engine (T-1090 and T-1090 SPECTRUM)

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USB Diagnostic Port

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TracKing™

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Summary of Contents for Thermo King T-1090 Series

Page 1: ...Revision B August 2020 T TK K 5 56 67 70 02 2 1 1 O OP P E EN N T 590 T 690 T 890 and T 1090 Series Single Temperature Units with Premium HMI Operator s Manual ...

Page 2: ...n nd da at ti io on ns s o or r d de es sc cr ri ip pt ti io on ns s c co on nt ta ai in ne ed d h he er re ei in n T Th he e p pr ro oc ce ed du ur re es s d de es sc cr ri ib be ed d h he er re ei in n s sh ho ou ul ld d o on nl ly y b be e u un nd de er rt ta ak ke en n b by y s su ui it ta ab bl ly y q qu ua al li if fi ie ed d p pe er rs so on nn ne el l F Fa ai il lu ur re e t to o i im mp p...

Page 3: ...r manuals The survey is accessible through any internet connected device with a web browser Scan the Quick Response QR code or click or type the web address https tranetechnologies iad1 qualtrics com jfe form SV_2octfSHoUJxsk6x Q_ CHL qr Q_JFE qdg to complete the survey I In nt tr ro od du uc ct ti io on n ...

Page 4: ...s 12 First Aid 12 Welding Precautions 14 Safety Nameplates 15 U Un ni it t D De es sc cr ri ip pt ti io on n 1 16 6 General Description 16 Design Features 17 Unit Options 18 Engine 19 ELC Extended Life Coolant 19 Clutch 20 Reciprocating Compressor 20 HMI Controller 20 CYCLE SENTRY Start Stop System 20 Defrost 21 TracKing 21 SmartPower Electric Standby Model 50 Units Only 21 SmartPower Standard Fea...

Page 5: ...han One Language is Enabled 30 The Standard Display 34 Changing the Setpoint 34 Starting the Diesel Engine 37 Starting the Electric Motor 38 Switching from Diesel to Electric 39 Switching from Electric to Diesel 40 Initiating a Manual Defrost Cycle 42 Terminating a Defrost Cycle 43 Selecting High Speed Lockout Mode If Enabled 43 Using the Gauges Key 45 Gauges Available 46 Using the Sensors Key 47 ...

Page 6: ...Display Units 72 Keypad Lockout 74 Selecting Sleep Mode 76 Pretrip 81 Pretrip Test Conditions 81 Conditions where Pretrip Tests are Not Allowed 81 Pretrip Test Sequence 81 Pretrip Test Considerations 82 Performing a Pretrip Test 82 Diesel Electric Menu 85 Adjust Brightness 85 Time 87 L Lo oa ad di in ng g a an nd d E En nr ro ou ut te e I In ns sp pe ec ct ti io on ns s 8 89 9 Inspecting the Load ...

Page 7: ...ements 95 U Un ni it t M Ma ai in nt te en na an nc ce e 9 96 6 Maintenance Inspection Schedule 97 S Se er ri ia al l N Nu um mb be er r L Lo oc ca at ti io on ns s 1 10 00 0 E Em me er rg ge en nc cy y C Co ol ld d L Li in ne e 1 10 02 2 U Un ni it t W Wa ar rr ra an nt ty y 1 10 03 3 EPA and ARB Supplemental Emissions Warranty Statement 103 T Ta ab bl le e o of f C Co on nt te en nt ts s ...

Page 8: ...result in death or serious injury W WA AR RN NI IN NG G E Ex xa am mp pl le e Indicates a potentially hazardous situation which if not avoided could result in death or serious injury C CA AU UT TI IO ON N E Ex xa am mp pl le e Indicates a potentially hazardous situation which if not avoided could result in minor or moderate injury and unsafe practices N NO OT TI IC CE E E Ex xa am mp pl le e Indic...

Page 9: ...nstall or service refrigeration systems always observe the ladder manufacturer s safety labels and warnings A work platform or scaffolding is the recommended method for installations and servicing W WA AR RN NI IN NG G R Ri is sk k o of f I In nj ju ur ry y Never operate the unit unless you completely understand the controls otherwise serious injury may occur C CA AU UT TI IO ON N S Se er rv vi ic...

Page 10: ...rature control unit the possibility of serious or even fatal injury from electrical shock exists Extreme care must be used when working with a refrigeration unit that is connected to a source of operating power even if the unit is not operating Lethal voltage potentials can exist at the unit power cord inside the control box at the motors and within the wiring harnesses W WA AR RN NI IN NG G R Ri ...

Page 11: ... s Control circuits used in refrigeration units are low voltage 12 to 24 volts dc However the large amount of amperage available can cause severe burns if accidentally shorted to ground with metal objects such as tools Do not wear jewelry watches or rings because they increase the risk of shorting out electrical circuits and damaging equipment or causing severe burns Refrigeration System Hazards I...

Page 12: ...u ui ir re ed d Protect your eyes from contact with refrigerant oil The oil can cause serious eye injuries Protect skin and clothing from prolonged or repeated contact with refrigerant oil To prevent irritation wash your hands and clothing thoroughly after handling the oil Rubber gloves are recommended N NO OT TI IC CE E M Ma at te er ri ia al l D Da am ma ag ge e Wipe up spills immediately Refrig...

Page 13: ...t 15 minutes Get prompt medical attention S Sk ki in n Remove contaminated clothing Wash thoroughly with soap and water Get medical attention if irritation persists I In ng ge es st ti io on n Do not induce vomiting Immediately contact local poison control center or physician B BA AT TT TE ER RY Y A AC CI ID D E Ey ye es s Immediately flush with large amounts of water for at least 15 minutes Get p...

Page 14: ...fore electrically welding any portion of the unit or the vehicle to which it is attached Verify that welding currents are not allowed to flow through the unit s electronic circuits Observe the following precautions when welding to avoid damaging electronic components If the microprocessor has a power switch turn it OFF before connecting or disconnecting the battery Disconnect power to the unit Dis...

Page 15: ...ns on the unit Figure 1 Proposition 65 Nameplate Figure 2 Automatic Start Warning Nameplate RCS1114 Figure 3 Caution Lifting Nameplate RCS1112 Figure 4 Caution No Grab No Step Nameplate RCS1116 Figure 5 High Voltage Nameplate 99 7834 RCS1125 S Sa af fe et ty y P Pr re ec ca au ut ti io on ns s ...

Page 16: ...ndby operation Electric evaporator heaters are optional A three cylinder EPA Tier 4 special clean and quiet diesel engine powers the unit when in the truck is in route SmartPower Model 50 units are also equipped with an electric motor for standby power operation while the truck is stationary The SR 3 microprocessor based temperature control system and in cab HMI controller manage unit functions CY...

Page 17: ...Color Air Cleaner Dry Type Alternator 12 Volt 37 Amp Bypass Oil Filter Coolant Expansion Tank Economy Mode Fahrenheit and Celsius Display Fuel Filter Spin On Oil Filter Full Flow Serpentine Belt with Manual Tensioner R 404A Chlorine free Refrigerant Robotic Welded Steel Frame X214 Compressor T 590 and T 690 X430P Compressor T890 T 1090 and T 1090 SPECTRUM ETV Electronic Throttling Valve T 690 T 89...

Page 18: ...el 50 SmartPower Diesel Electric Autoswitching Model 50 Engine Block Heater Fuel Tank 30 gallon aluminum 18 and 22 Quick Oil Drain Kit Rear Remote Control flushmount Remote Indicator Light Snow Cover Whisper Sound Kit Top Cover System Precision Temperature Control except T 590 690 TouchLog Bluetooth Solar Panels Battery Box Evaporator Side Screens U Un ni it t D De es sc cr ri ip pt ti io on n ...

Page 19: ...al for ELC is eight years or 15 000 hours A nameplate near the coolant expansion tank identifies units with ELC This coolant is Red instead of the previous Green or Blue Green coolants Figure 6 ELC Extended Life Coolant Nameplate RCS1161 I Im mp po or rt ta an nt t Only OAT extended life coolants Chevron Delo XLC or equivalent should be added to Thermo King systems Conventional coolants should not...

Page 20: ...cating compressor with 13 92 cu in 229 cc displacement The T 890 and T 1090 feature the X430P 4 cylinder reciprocating compressor with 30 0 cu in 492 cc displacement HMI Controller The HMI Controller communicates with the Base Controller located inside the control box and is used operate the unit and display unit information It also provides access to all the controller functions and menus CYCLE S...

Page 21: ...ro oc ce es ss so or r C Co on nt tr ro ol ll le er r The Microprocessor Controller is programmed to automatically initiate timed and forced defrost cycles The SR 3 uses temperature sensors to determine if forced defrost is required M Ma an nu ua al l D De ef fr ro os st t Manual Defrost allows the operator to initiate a defrost cycle by pressing the Defrost key See Initiating a Manual Defrost Cyc...

Page 22: ... allows correct motor rotation regardless of phase rotation on the incoming power SmartPower Optional Features The following features are available as options on units equipped with Electric Standby Auto Switching Electric Heater Strips Unit Protection Devices H Hi ig gh h P Pr re es ss su ur re e C Cu ut to ou ut t S Sw wi it tc ch h H HP PC CO O This normally closed switch monitors the discharge...

Page 23: ...described in the Specifications chapter of this manual E El le ec ct tr ri ic c H He ea at t O Ov ve er rl la ao od d O Op pt ti io on na al l Units equipped with the electric heat option are protected by an overload circuit to protect the electrical system of the unit Engine Compartment Components C Co oo ol la an nt t E Ex xp pa an ns si io on n T Ta an nk k The coolant level and temperature are...

Page 24: ... ig gh ht t G Gl la as ss s The compressor oil sight glass is used to check the relative level of compressor oil in the compressor sump Unit Components Figure 7 Front View of Unit T 890 shown other units similar RCS1203 U Un ni it t D De es sc cr ri ip pt ti io on n ...

Page 25: ...nd T 1090 similar 1 RAJ547 2 3 4 5 6 7 8 9 1 Engine Oil Dipstick on side of engine 6 Alternator 2 Engine 7 Dehydrator Filter Drier 3 Coolant Expansion Tank 8 Compressor 4 Coolant Overflow Bottle 9 Base Controller On Off Switch 5 Electric Motor U Un ni it t D De es sc cr ri ip pt ti io on n ...

Page 26: ...nt panel using a DIN mounting ring or under the instrument panel using an under dash mounting kit Figure 9 Truck Premium HMI Control Panel The HMI control panel consists of a display and 8 touch sensitive keys The display is capable of showing both text and graphics The keys on the left and right sides of the display are dedicated single function hard keys The four keys under the display are soft ...

Page 27: ... the display shows the unit is running in CYCLE SENTRY Start Stop Mode The unit has a setpoint of 35 F and an actual box temperature of 35 8 F The down pointing arrow at the left side of the display shows the unit is cooling The four keys under the display are termed soft keys The functions of these keys change depending on the operation being performed The function of each soft key is shown by la...

Page 28: ...lete the display will be blank For more information see Turning the Unit On and Off later in this section This key is used to initiate a manual defrost cycle For more information see Initiating a Manual Defrost Cycle later in this section This key is used to lock out high speed operation in noise sensitive areas For more information see Selecting High Speed Lockout later in this section Note The T...

Page 29: ... the outside of the control box side of the unit If the HMI Control Panel is turned on and the Base Controller On Off Switch is turned off the HMI display screen will briefly show LOST CONTROLLER POWER The HMI will then power down The unit is turned on by pressing the ON key and off by pressing the OFF key When the ON key is pressed the display briefly shows the THERMO KING Logo as the display ini...

Page 30: ...s for operation Figure 14 Startup Screen If More Than One Language is Enabled If more than one language has been enabled a prompt will appear to allow the desired language to be chosen as shown Figure 15 p 31 Only languages enabled from the Guarded Access Menu are available If a different language is desired press the NO key O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s f fo or ...

Page 31: ...YES Key The display will briefly show PROGRAMMING LANGUAGE PLEASE WAIT in the new language as shown Figure 17 p 31 Figure 17 Programming Language The new language is confirmed and the Standard Display will appear in the new language as shown Figure 18 p 32 The unit is ready to run O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s f fo or r P Pr re em mi iu um m H HM MI I C Co on nt ...

Page 32: ...German Figure 19 First and Last Soft Keys The Language menu will appear in the current language as shown Figure 20 p 32 Press the or keys to select the desired language When the desired language is shown press the YES key to confirm the choice All languages in the installed software can be selected using this method Figure 20 Language Menu O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io o...

Page 33: ...uts down immediately and the display briefly shows the power down message Figure 22 Power Down Message The display briefly shows OFF and then goes blank To start the unit again press the ON key Figure 23 Off Display O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s f fo or r P Pr re em mi iu um m H HM MI I C Co on nt tr ro ol l P Pa an ne el l ...

Page 34: ... operating in CYCLE SENTRY Mode If the CYCLE SENTRY Icon is not present the unit is operating in Continuous Mode The down pointing arrow indicates that the unit is cooling If the unit was heating the arrow would be pointing upward Pressing the left soft key allows the user to change the SETPOINT and pressing the right soft key accesses the MAIN MENU The other two soft keys access the GAUGES menu a...

Page 35: ... press the YES soft key to confirm and load the new setpoint If the setpoint is changed using the or keys the change must be confirmed or rejected by pressing the YES or NO soft key within 10 seconds of changing the setpoint Failure to confirm the new setpoint by pressing YES or NO within 10 seconds of changing the setpoint will result in no setpoint change In addition Alarm Code 127 Setpoint Not ...

Page 36: ...up to indicate that the unit is heating Figure 30 p 37 I Im mp po or rt ta an nt t If the setpoint is changed using the or keys the change must be confirmed or rejected by pressing the YES or NO soft key within 10 seconds of changing the setpoint If the YES key is pressed the setpoint change made with the or key is accepted the setpoint changes and the display returns to the Standard Display If th...

Page 37: ...s are automatic in both Continuous Mode and CYCLE SENTRY Mode The engine will preheat and start as required when the unit is turned on The engine preheat and start will be delayed in CYCLE SENTRY mode if there is no current need for the engine to run If any keys are being pressed on the HMI Control Panel the engine will not preheat and start until 10 seconds after the last key is pressed N No ot t...

Page 38: ...tarting is automatic in both Continuous Mode and CYCLE SENTRY Mode The motor will start as required when the unit is turned on If any keys are being pressed on the HMI Control Panel prior to the motor start the motor start will be delayed until 10 seconds after the last key is pressed When the motor is preparing to start the HMI Control Panel will display the motor start screen Figure 33 p 39 The ...

Page 39: ...lectric Autoswitch Enabled feature in Guarded Access is set YES the unit will automatically switch to Electric Mode operation when standby power is connected and available If the Diesel to Electric Autoswitch Enabled feature in Guarded Access is set NO the prompt screen shown Figure 35 p 40 will appear when standby power is connected and available O Op pe er ra at ti in ng g I In ns st tr ru uc ct...

Page 40: ...Electric to Diesel Autoswitch Enabled feature in Guarded Access is set YES the unit will automatically switch to Diesel Mode operation when standby power is turned off or is no longer available If the Electric to Diesel Autoswitch Enabled feature in Guarded Access is set NO the prompt screen Figure 37 p 41 will appear when standby power is turned off or is no longer available Alarm Code 91 Check E...

Page 41: ...ey will not clear these two alarms The prompt screen shown Figure 38 p 41 will appear Figure 38 Prompt Screen If YES is selected the display will briefly show the programming screen Figure 39 p 41 Diesel Mode operation will briefly be confirmed Figure 39 Programming Screen O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s f fo or r P Pr re em mi iu um m H HM MI I C Co on nt tr ro ol...

Page 42: ... manual defrost under some conditions To initiate a manual defrost cycle press the Defrost Key as shown Figure 40 p 42 Figure 40 Defrost Key The display briefly shows DEFROST PROGRAMMING DEFROST PLEASE WAIT and then DEFROST STARTED Figure 41 Defrost Started The display then shows the Defrost display The bar indicator shows approximately how much time remains to complete the defrost cycle The bar i...

Page 43: ...normal operation after a set time period has expired This prevents extended operation with high speed operation locked out The time period may be from 15 minutes to 2 hours If the time period is set and is exceeded the unit will return to normal operation with high speed operation allowed If this occurs the message HIGH SPEED LOCKOUT ACTIVE at the top of the display will disappear If necessary to ...

Page 44: ...IGH SPEED LOCKOUT ACTIVE or HIGH SPEED LOCKOUT INACTIVE Figure 45 High Speed Lockout Display The display will then return to the Standard Display If High Speed Lockout is turned on the message HIGH SPEED LOCKOUT ACTIVE will be shown at the top of the display O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s f fo or r P Pr re em mi iu um m H HM MI I C Co on nt tr ro ol l P Pa an ne e...

Page 45: ...menu press the GAUGES key Figure 47 Gauges Key The first gauge display will appear Press the NEXT and BACK keys to scroll through the gauges The Battery Voltage Gauge is shown Figure 48 p 45 Press the LOCK key to lock the selected gauge on the display Figure 48 Next Back Lock Keys O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s f fo or r P Pr re em mi iu um m H HM MI I C Co on nt ...

Page 46: ...gi in ne e R RP PM M Displays the engine speed in RPMs D Di is sc ch ha ar rg ge e P Pr re es ss su ur re e Displays the unit discharge pressure S Su uc ct ti io on n P Pr re es ss su ur re e Displays the unit suction pressure E ET TV V P Po os si it ti io on n Displays the current position of the ETV valve ETV units only C Co om mp pr re es ss so or r T Te em mp pe er ra at tu ur re e Displays th...

Page 47: ...ailable are shown below To return to the Standard Display press the EXIT key Sensors Available R Re et tu ur rn n A Ai ir r T Te em mp pe er ra at tu ur re e Displays the temperature of the control return air sensor D Di is sc ch ha ar rg ge e A Ai ir r T Te em mp pe er ra at tu ur re e Displays the temperature of the control discharge air sensor T Te em mp pe er ra at tu ur re e D Di if ff fe er ...

Page 48: ...ge er r S Se en ns so or r 4 4 T Te em mp pe er ra at tu ur re e Displays the temperature of the Data Logger sensor 4 D Da at ta a L Lo og gg ge er r S Se en ns so or r 5 5 T Te em mp pe er ra at tu ur re e Displays the temperature of the Data Logger sensor 5 D Da at ta a L Lo og gg ge er r S Se en ns so or r 6 6 T Te em mp pe er ra at tu ur re e Displays the temperature of the Data Logger sensor ...

Page 49: ... the operator to view the unit hourmeters that have the view feature enabled in the Guarded Access Menu If the view feature for a particular hourmeter is not enabled that hourmeter will continue to accumulate time but cannot be viewed from the Main Menu However all hourmeters can be viewed from the Maintenance Menu even if they are not enabled M Mo od de e Allows the operator to change the unit op...

Page 50: ...intensity as required by local conditions T Ti im me e Allows the operator to view the unit time and date The time and date cannot be changed from this menu Languages If the Language feature is enabled an alternate language can be selected from the Language Menu After a new language is chosen all subsequent displays will appear in that language If the language feature is not enabled this menu does...

Page 51: ...5 or Keys Yes Key The display will briefly show PROGRAMMING LANGUAGE PLEASE WAIT in the new language as shown Figure 56 p 51 Figure 56 New Language The new language is confirmed and the Standard Display will appear in the new language as shown Figure 57 p 52 The unit is ready to run O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s f fo or r P Pr re em mi iu um m H HM MI I C Co on n...

Page 52: ... the Standard Display and press and hold the first and last soft keys for five seconds as shown Figure 58 p 52 The Standard Display below is shown in Deutsch German Figure 58 Standard Display in New Language After five seconds the Language Menu will appear in the current language as shown Figure 59 p 53 Press the or keys to select the desired language When the desired language is shown press the Y...

Page 53: ...ent the Log Alarm notice will appear on the display for 60 seconds as shown Figure 60 p 53 The amber K symbol of the remote indicator alarm light if installed will also be on during this period The Standard Display will appear and the remote indicator alarm light will go to the white T symbol after 60 seconds N No ot te e The Alarm Icon does not appear on startup with log alarms present Figure 60 ...

Page 54: ...rk areas become light The remote indicator alarm light if installed will display only a row of LEDs at the bottom Figure 61 Shutdown Alarm Shutdown Alarms will force the unit into shutdown to prevent potential damage to the unit or load The unit will remain in shutdown until the Shutdown Alarm is manually cleared Exceptions are some engine and electric Shutdown Alarms that become Log Alarms when s...

Page 55: ... set as a Shutdown Alarm and no further restarts are possible N No ot te e If the Restart After Shutdown feature in the Guarded Access Menu is set for CONTINUOUS an unlimited number of restart attempts are allowed Pretrip Alarm Codes If an alarm occurs during a Pretrip Test the alarm code will be displayed as Pretrip Alarm XX where XX is the alarm code Alarm Codes When Switching Between Diesel and...

Page 56: ...u Alarm Code 03 Check Control Return Air Sensor Alarm Code 04 Check Control Discharge Air Sensor Alarm Code 74 Controller Reset to Defaults The following alarm codes clear automatically Alarm Code 64 Pretrip Reminder Clears when a Pretrip Test is performed Alarm Code 84 Restart Null Clears when the unit is no longer in a restart null due to a Prevent Alarm Alarm Code 85 Forced Unit Operation Clear...

Page 57: ...nabled the following additional alarm codes may only be cleared from the Guarded Access Menu If this is the case the CLEAR soft key will not appear if the alarms are displayed from the Main Menu or the Maintenance Menu Alarm Code 18 High Engine Coolant Temperature Displaying and Clearing Alarm Codes Alarms are displayed and cleared using the Alarm Menu From the Standard Display press the MENU key ...

Page 58: ...more than one and the most recent alarm code number will be shown In the example shown Figure 66 p 58 there are two alarms present The most recent is Alarm Code 6 It indicates a problem with the coolant temperature sensor Figure 66 Alarm Code 6 O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s f fo or r P Pr re em mi iu um m H HM MI I C Co on nt tr ro ol l P Pa an ne el l ...

Page 59: ...to low engine oil level For additional information regarding the alarm shown on the display press the HELP key Figure 68 Help Key A help message will appear For the alarm shown Figure 68 p 59 the message CHECK OIL LEVEL IF UNIT IS SHUT DOWN REPAIR IMMEDIATELY OTHERWISE REPORT ALARM AT END OF THE DAY will be shown on the display Check the oil level and add oil as required clear the alarm and restar...

Page 60: ...nsor Manually monitor load temperature Report alarm at end of the day 03 Check Return Air Sensor Manually monitor load temperature Report alarm at end of the day 05 Check Ambient Air Sensor Report alarm at end of the day 06 Check Coolant Temp Sensor Report alarm at end of the day 07 Check Engine RPM Sensor Report alarm at end of the day 08 Unit Controlling on Coil Sensor Manually monitor load temp...

Page 61: ...ndicated zone is not longer able to operate and has been shut down 24 Heating Cycle Fault The indicated zone is not longer able to operate and has been shut down 25 Alternator Check If unit is shut down repair immediately Otherwise report alarm at end of the day 26 Check Refrigeration Capacity Manually monitor load temperature Report alarm at end of the day 28 Pretrip or Self Check Abort Report al...

Page 62: ...the day 63 Engine Stopped If unit is shut down repair immediately Otherwise report alarm at end of the day 64 Pretrip Reminder Report alarm at end of the day 66 Low Engine Oil Check engine oil level If unit is shut down repair immediately Otherwise report alarm at end of the day 67 Internal Controller Fault Code Report alarm at end of the day 68 Internal Controller Fault Code Report alarm at end o...

Page 63: ... Power On Hours Report alarm at end of the day 145 Loss of Controller ON Feedback Signal If unit is shut down repair immediately Otherwise report alarm at end of the day 165 Low Engine Power Available Report alarm at end of the day Datalogger The unit can be equipped with an optional DAS Data Logger if desired A Start of Trip marker can be sent to the unit ServiceWatch Data Logger and the optional...

Page 64: ...tch Data Logger and DAS Data Logger if equipped press the SELECT key to select the feature and press it again to send the Start of Trip The display will briefly show START OF TRIP COMPLETE to confirm that a Start of Trip marker was set in the data logger s N No ot te e The start of trip marker is sent to both the ServiceWatch Data Logger and DAS Data Logger if equipped O Op pe er ra at ti in ng g ...

Page 65: ...essing the EXIT key returns the display to the Main Menu Figure 72 Select Key Hourmeters Hourmeters are displayed using the Hourmeter Menu Only hourmeters enabled in the Guarded Access Menu will be shown From the Standard Display press the MENU key Figure 73 Menu Key O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s f fo or r P Pr re em mi iu um m H HM MI I C Co on nt tr ro ol l P P...

Page 66: ...ill be shown To return to the Standard Display press the EXIT key I Im mp po or rt ta an nt t If a programmable hourmeter is not enabled or the view for that hourmeter is not turned on it will not appear in the display sequence T To ot ta al l H Ho ou ur rs s Total number of hours the unit has been turned on protection hours T To ot ta al l R Ru un n T Ti im me e H Ho ou ur rs s Total number of ho...

Page 67: ...er 1 occurs E El le ec ct tr ri ic c R Re em mi in nd de er r 2 2 User Programmable The number of hours before an Electric Run Time Maintenance Reminder 2 occurs Mode Various operating modes can be selected using the Mode Menu Not all modes may be available depending on settings of other programmable features The following modes may be available T Tu ur rn n C CY YC CL LE E S SE EN NT TR RY Y O On...

Page 68: ...esume normal operation If a Wakeup Time is selected the following features are available D Da ay y t to o W Wa ak ke e U Up p This feature allows the day of the week the unit is to wake up to be specified H Ho ou ur r t to o W Wa ak ke e U Up p This feature allows the hour the unit is to wake up to be specified M Mi in nu ut te e t to o W Wa ak ke e U Up p This feature allows the minute the unit i...

Page 69: ...k o of f I In nj ju ur ry y If the unit is in CYCLE SENTRY null and the mode is switched to Continuous Mode the unit will start automatically When CYCLE SENTRY mode is selected the unit will start and stop automatically to maintain setpoint keep the engine warm and the battery charged When Continuous Mode is selected the unit will start automatically and run continuously to maintain setpoint and p...

Page 70: ...ey The Turn Off Turn On CYCLE SENTRY screen will appear In the display shown Figure 81 p 70 the unit is operating in CYCLE SENTRY mode Turning CYCLE SENTRY mode off will result in the unit running in Continuous mode Figure 81 Turn Off Turn On CYCLE SENTRY Screen O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s f fo or r P Pr re em mi iu um m H HM MI I C Co on nt tr ro ol l P Pa an ...

Page 71: ...gure 83 Programming Screen The new mode is then confirmed for 10 seconds Figure 84 Mode Confirmed The display then returns to the Mode Menu In the example shown Figure 85 p 72 the unit is currently running in Continuous Mode Pressing the O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s f fo or r P Pr re em mi iu um m H HM MI I C Co on nt tr ro ol l P Pa an ne el l ...

Page 72: ...Units This feature if enabled in Guarded Access allows the operator to set temperature units to be display in either Fahrenheit or Celsius From the Standard Display press the MENU key Figure 86 Menu Key The Language Menu or Alarm Menu will appear Press the NEXT key as required to display the Mode Menu When the Mode Menu is shown press the SELECT key O Op pe er ra at ti in ng g I In ns st tr ru uc ...

Page 73: ...e Display screen will appear Use the and soft keys to chose either FAHREHEIT or CELSIUS When the desired temperature units are shown press the YES soft key to select Figure 89 Temperature Display Screen After the YES soft key has been pressed the display will briefly show PROGRAMMING TEMPERATURE UNITS PLEASE WAIT The display O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s f fo or ...

Page 74: ...kout from within the Mode submenu From the Standard Display press the MENU key Figure 90 Menu Key The Language Menu or Alarm Menu will appear Press the NEXT key as required to display the Mode Menu When the Mode Menu is shown press the SELECT key Figure 91 Select Key The TURN OFF TURN ON CYCLE SENTRY screen will appear Press the NEXT key as required to display the Keypad Lockout Screen N No ot te ...

Page 75: ...briefly show KEYPAD LOCKED The display confirms the setting for two seconds and then returns to the Locked Standard Display Figure 94 Locked Standard Display To exit Keypad Lockout Mode press and hold any of the soft keys for five seconds Keypad Lockout Mode will be turned off and the Standard Display will appear O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s f fo or r P Pr re em...

Page 76: ... and battery charge In Electric the unit starts and stops as necessary to maintain battery charge only When Sleep Mode is entered the operator can program an automatic Wake up Time up to a week away Using this feature the unit will automatically restart and run normally at the determined time If a Wake up Time is programmed the operator can also program an automatic Pretrip Test when the unit rest...

Page 77: ... The screen shown Figure 98 p 77 will appear Figure 98 Start of Sleep Mode Menu The operator can now choose a Sleep Mode Wake up Time or simply enter Sleep Mode immediately If NO is pressed the unit will immediately enter Sleep Mode O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s f fo or r P Pr re em mi iu um m H HM MI I C Co on nt tr ro ol l P Pa an ne el l ...

Page 78: ...ss the EXIT key or turn the unit off and back on The unit will resume normal operation and control to setpoint Figure 100 Sleep Mode Display To enter a Wake up Time verify the unit clock is set properly Press the YES key at the Sleep Mode Menu Figure 101 Yes Key O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s f fo or r P Pr re em mi iu um m H HM MI I C Co on nt tr ro ol l P Pa an ...

Page 79: ...normal operation In the example shown Figure 103 p 79 4 00 am has been chosen Press the YES key to confirm the HOUR 24 hour military time is used Figure 103 Confirm Hour The display will now prompt the operator for the MINUTE the unit is to restart in normal operation In the example shown Figure 104 p 80 4 30 am has been chosen Press the YES key to confirm the MINUTE O Op pe er ra at ti in ng g I ...

Page 80: ...est The display will show SLEEP and the unit will start and stop as required to keep the engine warm and or the battery charged N No ot te e The unit may start when sleep is enabled to bring battery charge level and engine temperature up to minimum level It will shut down and then maintain minimum levels Figure 106 Sleep Mode O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s f fo or...

Page 81: ...be displayed as Pretrip Alarm XX where XX is the alarm code Pretrip Test Conditions Current unit settings are saved and restored at the end of the Pretrip Test or if the unit is turned off and back on Pretrip Test can be run in either Diesel or Electric Mode The unit will auto switch from Diesel to Electric Mode or from Electric to Diesel Mode during a Pretrip Test if these features are enabled an...

Page 82: ...argo may be damaged as a result If running a Pretrip Test on a truck that has just been washed down the extremely high humidity inside the truck may result in false test results If running a Pretrip Test on a truck loaded with sensitive cargo monitor the load temperature during the test as normal temperature control is suspended during a Pretrip Test Always perform Pretrip Tests with the truck car...

Page 83: ... a Full Pretrip Test will be initiated If the unit is running in either diesel or electric mode a Running Pretrip will be performed Figure 109 Running Pretrip If all alarms were not cleared a prompt appears as shown Figure 110 p 84 Exit the Pretrip Test clear all alarms and restart the Pretrip Test O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s f fo or r P Pr re em mi iu um m H H...

Page 84: ...may be used during the Pretrip Test to select the Hourmeter Gauge or Sensor Menus To stop a Pretrip Test at any time turn the unit off This will generate Alarm Code 28 Pretrip Abort Other alarm codes may also be generated This is normal when the Pretrip Test is halted before completion When the non running tests are complete the unit will start automatically and continue with the Running Pretrip T...

Page 85: ...can also be programmed to automatically select electric mode operation when standby power is available and to automatically select diesel mode operation if standby power fails or is removed Refer to Switching from Diesel to Electric p 39 and Switching from Electric to Diesel p 40 for details N No ot te e If the unit is programmed to switch automatically from diesel to electric and electric to dies...

Page 86: ...ess the NEXT key as required to display the Adjust Brightness Menu When the Adjust Brightness Menu is shown press the SELECT key Figure 115 Select Key The Display Brightness menu will appear as shown Figure 116 p 87 Press the or keys to select the desired display brightness When the desired brightness is shown press the YES key to confirm the choice O Op pe er ra at ti in ng g I In ns st tr ru uc ...

Page 87: ...eturn to the Standard Display press the EXIT soft key again Figure 117 Adjusting Brightness Time The system time and date is viewed using the Main Menu Time and Date cannot be changed from the Main Menu From the Standard Display press the MENU key Figure 118 Menu Key O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s f fo or r P Pr re em mi iu um m H HM MI I C Co on nt tr ro ol l P P...

Page 88: ...LECT key Figure 119 Select Key The current time and date will appear To return to the Main Menu press the EXIT soft key To return to the Standard Display press the EXIT soft key again Figure 120 Current Time and Date O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s f fo or r P Pr re em mi iu um m H HM MI I C Co on nt tr ro ol l P Pa an ne el l ...

Page 89: ...equired for deliveries 4 Inspect the cargo box compartment inside and out for Inspect condition of door seals They must seal tightly with no air leakage Damaged walls missing insulation or blocked floor channels Inspect bulkheads if applicable for a air tight fit at ceiling walls and floor 5 Using the HMI Controller turn the unit on to pre cool cargo compartment Adjust setpoint to desired cargo te...

Page 90: ... 5 Check to make sure the unit setpoint is set at the desired temperature as listed on the manifest 6 If the unit was stopped restart using the appropriate starting procedure outlined in this manual 7 Repeat the after start inspection 8 Defrost the unit 30 minutes after loading by starting a manual defrost cycle Enroute Inspections N No ot te e Enroute inspections are recommended every four hours ...

Page 91: ...ow Adding refrigerant or repairing the refrigeration system requires a competent mechanic Refer such problems to the nearest Thermo King dealer or authorized Service Center or call the Thermo King Cold Line telephone number shown on the inside back cover of this manual for referral N No ot te e If the temperature in the compartment is not within the desired temperature range repeat the Enroute Ins...

Page 92: ...r CK 4 ACEA Rating E6 Note API Classification FA 4 oils are not approved for use and should not be used Oil Viscosity 14 F to 122 F 10 C to 50 C SAE 15W 40 Synthetic 5 to 104 F 15 to 40 C SAE 15W 40 5 to 104 F 15 to 40 C SAE 10W 30 Synthetic or Synthetic Blend 13 to 104 F 25 to 40 C SAE 10W 40 13 to 86 F 25 to 30 C SAE 10W 30 22 to 122 F 30 to 50 C SAE 5W 40 Synthetic Below 22 F 30 C SAE 0W 30 Syn...

Page 93: ...duces the service life of the coolant Engine Thermostat 160 F 71 C Coolant Expansion Tank Cap Pressure 10 psig 69 kPa Refrigeration System Contact your Thermo King dealer for refrigeration service or maintenance Electrical Control System Specifications Control System Voltage 12 5 Vdc Battery Charging System 12 volt 37 amp brush type Thermo King Alternator Voltage Regulator Setting 13 4 to 14 5 vol...

Page 94: ... the right position the On Off keys on the HMI turn the unit on and off When fuse F10 is installed in the left position the unit will start and run without the HMI controller Electric Standby Specifications SmartPower Model 50 Units Electric Motor and Overload Relay T 590 and T 690 Voltage Phase Frequency Horse power Kilowatts RPM Full Load amps Overload Relay Setting amps 230 3 50 6 0 4 5 1460 17...

Page 95: ...50 10 0 7 5 1460 13 90 19 460 3 60 12 0 8 9 1750 14 4 19 Standby Power Requirements Standby Power cord to remote receptacle Power plug rating Power Supply circuit breaker Plug configuration Plug type 12 9HP Motor T 1090 230 V 50A 50 A CS8364 Twistlock 12 9HP Motor T 1090 460 V 20A 20 A NEMA L16 20R Twistlock 12 9 HP Motor T 890 230 V 30A 30 A NEMA L15 30R Twistlock 12 9 HP Motor T 890 460V 20A 20 ...

Page 96: ...ry recommended tools to perform all service functions They have factory trained and certified technicians They have genuine Thermo King replacement parts The warranty on your new unit is valid only when the repair and replacement of component parts is performed by an authorized Thermo King dealer After the first week of operation Retighten unit mounting bolts Check belt tension Check coolant level...

Page 97: ...ver occurs first Check that engine coolant antifreeze protection is at 40 F 40 C every 1 000 hours or 6 months year whichever occurs first Dry air cleaner Replace air cleaner element at 2 000 hours or 1 year whichever occurs first Change EMI 2000 black fuel filter Change engine oil and oil filters hot Requires oil with API Classification CJ 4 or CK 4 ACEA Rating E6 for Europe and EMI 2000 bypass o...

Page 98: ...re applicable and inspect all harnesses wires and terminals for damage or corrosion If corrosion is present clean terminals with electrical contact cleaner Inspect alternator bearings and brushes Inspect electric motor bearings Model 50 With belt removed spin bearings by hand Listen for noise bearings roll freely Refrigeration Check refrigerant level Check compressor oil level Check discharge and ...

Page 99: ...ear Clean entire unit including condenser coils evaporator coils and defrost drains Check all unit fuel tank engine and electric motor mounting bolts brackets lines hoses etc Inspect drive belt condition and tension Inspect evaporator and condenser fan hardware Inspect fanshaft oil level Replace drive belts every 4 000 hrs With belt removed spin bearings by hand Listen for noise bearings roll free...

Page 100: ...mpressor may be required when contacting a Thermo Dealer or the Emergency Cold Line service Record these numbers for quick access when needed Figure 121 Engine Serial Number Location Shown All Models ARA578 Figure 122 X214 Compressor Serial Number Location Shown T 590 and T 690 Models Only RCS1118 ...

Page 101: ... EN 101 Figure 123 X430P Compressor Serial Number Location Shown T 1090 Model Only AQA183 Figure 124 Unit Serial Number Plate Located on Frame RAJ549 S Se er ri ia al l N Nu um mb be er r L Lo oc ca at ti io on ns s ...

Page 102: ...102 TK 56702 1 OP EN Emergency Cold Line ...

Page 103: ...erican Self Powered Truck Unit Limited Warranty EPA and ARB Supplemental Emissions Warranty Statement Your Thermo King unit is covered by the diesel engine manufacturer s EPA and ARB Supplemental Emissions Warranty Complete details of this emission warranty can be found at www thermo com manuals reference TK 56690 9 WA ...

Page 104: ...cluding trailers truck bodies buses air shipboard containers and railway cars since 1938 For more information visit www thermoking com or www tranetechnologies com Thermo King has a policy of continuous product and product data improvements and reserves the right to change design and specifications without notice We are committed to using environmentally conscious print practices TK 56702 1 OP EN ...

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