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PARTS LIST 

 
 

I.D. No. 

Description 

Size 

Qty

I.D. No.

Description 

Size 

Qty

0812 

COIL SPRING 

 1 

0K9X 

DRIVE SCREW 

φ

2.3-5 

 

081A 

PLASTIC SLEEVE 

#23 1 

0KB5 

CR. RE. PAN HD. SCREW 

M4*

18

-10 4 

081G 

FOLLOWER PLATE 

 5 

0KBD 

CR.RE. PAN HD. TAPPING SCREW 

M4X18-25  

081J 

TABLE INSERT 

#23 1 

0KCX 

CR.RE. PAN HD PLAIN WASHER TAPPING SCREW 

M5*0.8-10  

081U 

SUPPORT 

 1 

0KDK 

CR. RE. PAN HD. SCREW 

M5*0.8-16 2 

0824 

SHAFT-PIVOT 

 1 

0KDR 

CR. RE. PAN HD. SCREW 

M5*0.8-10 2 

0826 

NEEDLE POINTER 

 1 

0KDT 

CR. RE. PAN HD. SCREW 

M6*1.0-8 2 

0828 

ROTATION SLIDE PLATE 

 1 

0KE0 

CR. RE. PAN HD. SCREW 

M6*1.0-40 4 

0829 

Angle Regulator 

 1 

0KMS 

HEX. NUT 

M6*1.0 T=5 

0831 

SHAFT SLEEVE 

#06 1 

0KQX 

NUT 

M6*1.0 T=6 

083Y 

COMPRESSION SPRING 

 1 

0KQZ 

NUT 

M10*1.5 T=10 

083Z 

CLAMP-CORD 

#06 1 

0KR0 

NUT 

M12*1.75 T=12 

0CES 

COMPRESSION SPRING 

 1 

0KUX 

TERMINAL 

 1 

0CKS 

SPRING WIRE 

 1 

0LU2 

LIMIT SWITCH 

 1 

0CM3 

VISE ASS'Y 

#23 1 

0QQ1 

GUARD-CORD 

 1 

0CV3 

BAG-DUST ASS'Y 

 1 

0S1N 

ARM-MITER 

 1 

0D7W 

CLEVIS PIN 

 1 

0S1P 

TABLE 

 1 

0D7X 

SHAFT 

 1 

0S1S 

COLLAR 

 1 

0D7Z 

KNOB-HANDLE 

#23 1 

0S1T 

HOUSING ASS'Y 

 1 

0D87 

TORSION SPRING 

 1 

0V8M 

FENCE 

 1 

0D99 

SHIM 

 1 

0V95 

NEEDLE POINTER 

 1 

0D9B 

ANCHOR BLOCK 

 1 

0V96 

BASE 

 1 

0D9R 

CAUTION LABEL 

 1 

0V9E 

POWER CABLE 

 1 

0D9T 

RUBBER PAD 

#06 1 

0XHX 

TILTING SCALE 

 1 

0DHT 

SPRING GUARD 

 1 

0XJ3 

STICKER 

 1 

0DVJ 

WRENCH HEX. 

 1 

0XMH 

BRACKET-TILT 

 1 

0DWU 

STOP ASM LENGTH 

 1 

20Z0 

LEVER 

 1 

0DWW 

EXTENTION WING 

 2 

21K3 

WING BOLT 

M6*1.0-20 1 

0J4J 

FLAT WASHER 

φ

10X20-2 

 

1 23NF 

ARBOR COLLAR 

 1 

0J4R 

FLAT WASHER 

φ

10*20-3 

 

1 25NZ 

ARBOR COLLAR OF LASER ASS'Y 

 1 

0J7R 

FLAT WASHER 

1/2*1-3/64  

25Q4 

PC-GUARD ASS'Y 

 1 

0JMM 

O-Ring 

 1 

279L 

WARNING LABEL 

 1 

0JPE 

HEX. HD. BOLT 

M6*1.0-20  

27N9 

CHIP PLATE 

 1 

0JQT 

HEX. HD. BOLT 

M10*1.5-75 1 

28EE 

LOCKING HANDLE ASS'Y 

#23+#6 1 

0JUK 

HEX. SOC. HD. CAP BOLT 

M6*1.0-16  

28EN 

LOCKING HANDLE ASS'Y 

#23+#6 1 

0JVY 

HEX. SOC. HD. CAP BOLT 

M6*1.0-16  

28ET 

TRIGGER 

#06 1 

0JZD 

HEX. SOC. SET SCREW 

M5X0.8-10  

28EU 

HANDLE 

#23+#6 1 

0JZF 

HEX. SOC. SET SCREW 

M6*1.0-10  

28EV 

HANDLE 

#23+#6 1 

0JZN 

HEX WASHER HD BOLT 

M8*1.25-20 1  28EW 

BUTTON SWITCH 

#88 1 

0K0W 

HEX. HD. SCREW AND WASHER 

M6*1.0-25  

28GW 

MOTOR ASS'Y 

 1 

0K24 

HEX.SOCKET HD.CAP SCREWS 

M8*1.25-35 2 

292P 

TRADE-MARK LABEL 

 1 

0K2N 

HEX.SOCKET HD.CAP SCREWS 

M8*1.25-25 1 

292X 

LABEL 

 1 

0K2S 

HEX.SOCKET HD.CAP SCREWS 

M8*1.25-45 3 

293D 

TRADE-MARK LABEL 

 1 

0K3J 

CR.RE. PAN HD. SCREW & WASHER 

M4*0.7-16  

296S 

BLADE 

 1 

0K56 

CR. RE. COUNT HD. SCREW 

M5*0.8-12 1  29AM 

WRNIGN LABEL 

 1 

0K5C 

CR. RE. COUNT HD. SCREW 

M6*1.0-16  

29AP 

WRNING LABEL 

 1 

0K7Z 

CR. RE. TRUSS HD. ROUND NECK SCREW

M6*1.0-14  

 

 

 

 

 

 
 
 
 
 
 
 
 
 
 
 

24

Summary of Contents for M2501LW

Page 1: ...refully inspected versatile machine capable of giving you many years of dependable service Your power tool comes complete in one carton with a minimum of first assembly and setup required by you When...

Page 2: ...Glossary 9 Compound Miter Saw Safety 4 Assembly 10 Electrical Requirements and Safety 4 5 Adjustments 13 Pre Assembly 6 Operation 15 Tools Required For Assembly 6 Changing the Laser Batteries 21 Carto...

Page 3: ...can throw foreign objects into the eyes and could cause permanent eye damage ALWAYS wear Safety Goggles not glasses that comply with ANSI Safety standard Z87 1 Everyday eyeglasses have only impact re...

Page 4: ...19 IMPORTANT After completing the cut release the power switch and wait for the blade to stop before returning the saw to the raised position 20 MAKE SURE the blade has come to a complete stop before...

Page 5: ...ccur if you feed too rapidly or make too many start stops in a short time b LINE VOLTAGE is more than 10 above or below the nameplate voltage rating For heavy loads the voltage at motor terminals must...

Page 6: ...IES Contact technical support regarding accessories for your power tool To avoid the risk of personal injury do not modify this power tool or use accessories not recommended to fit your tool Read warn...

Page 7: ...cated at the top of the machine 2 Place the saw on a secure stationary work surface 3 Separate all parts from the packing material Check each one with the illustration below to make certain all items...

Page 8: ...e Blade Lower Blade Guard Upper Blade Guard Cover Plate Dust Bag Stop latch Miter Scale Extension Wing Mounting Holes Arbor Lock Bevel Scale Fence Base Positive Stop Locking Lever Miter handle Dust ch...

Page 9: ...de switch forward and squeeze the trigger Release the trigger to stop the miter saw STOP LATCH Locks the miter saw in the lowered position for compact storage and transportation SWITCH HANDLE The cutt...

Page 10: ...transport or store the miter saw with the cutting head locked in the down position Never use the stop latch to hold the cutting head in a down position for cutting operations Fig 3 Locking Fig 3 When...

Page 11: ...tch is in the OFF position and plug is not connected to the power source outlet REMOVING Fig 6 7 8 CAUTION 1 Unplug the saw from the outlet 2 Allow the blade assembly to rise to the uppermost position...

Page 12: ...start make sure the switch is in the OFF position and the plug is not connected to the power source outlet THE LASER GUIDE Your tool is equipped with a battery powered laser guide using Class IIIa la...

Page 13: ...stricting movement nor too loose affecting the accuracy of the saw cut The correct locking nut 2 adjustment is snug allowing no side to side arm movement To adjust tighten or loosen the adjusting nut...

Page 14: ...SAW Fig 15 To avoid injury from unexpected saw movement Before moving the saw disconnect the power cord from the outlet and lock the cutting arm in the lower position using the stop latch NOTE The sto...

Page 15: ...orking order and properly adjusted If any part of this miter saw is missing bent damaged or broken in any way or any electrical parts don t work turn the saw off and unplug it Replace damaged missing...

Page 16: ...ake sure there is no debris between the workpiece and the table or fence Make sure there are no gaps between the workpiece fence and table that will let the workpiece shift after it is cut Keep the cu...

Page 17: ...s unplug the saw and follow the instructions in TROUBLESHOOTING GUIDE section for adjusting the blade brake before using the saw again BASIC SAW OPERATIONS CAUTION For your convenient use your saw has...

Page 18: ...he blade can be positioned at any angle from a 90 straight cut 0 on the scale to a 45 left bevel Tighten the lock handle 1 to lock the desired cutting head in position Positive stops are provided at 0...

Page 19: ...possibly causing damage or injury To minimize this an auxiliary wood fence can be mounted to your saw Holes are provided in the saw fence to attach an auxiliary wood fence This fence is constructed o...

Page 20: ...pplications as shown Perform practice cuts on scrap material to achieve best results 1 Always make sure moldings rest firmly against fence and table Use hold down or C clamps whenever possible and pla...

Page 21: ...finished piece Inside corner Right side IR 33 9 31 6 Left 1 Position bottom of molding against fence 2 Miter table set at LEFT 31 6 3 LEFT side is finished piece Outside corner Left side OL 33 9 31 6...

Page 22: ...ction Should the lower guard become damaged do not use the saw until the damaged guard has been replaced Develop a regular check to make sure the lower guard is working properly Clean the lower guard...

Page 23: ...Replace Brushes TROUBLESHOOTING GUIDE SAW OPERATION PROBLEM PROBLEM CAUSE SUGGESTED CORRECTIVE ACTION Blade hits table 1 Misalignment 1 See ADJUSTMENT section 2 Your Service Center Angle of cut not a...

Page 24: ...ON LABEL 1 0V9E POWER CABLE 1 0D9T RUBBER PAD 06 1 0XHX TILTING SCALE 1 0DHT SPRING GUARD 1 0XJ3 STICKER 1 0DVJ WRENCH HEX 1 0XMH BRACKET TILT 1 0DWU STOP ASM LENGTH 1 20Z0 LEVER 1 0DWW EXTENTION WING...

Page 25: ...25...

Page 26: ...MOTOR DIAGRAM 26...

Page 27: ...CREW M5 0 8 6 2 0Q9K FLOW GUIDE 1 0QGR COMPRESSION SPRING 1 0QM6 ARBOR SHAFT ASS Y 1 0QM7 BEARING COVER 1 0QME BRACKET STOP 1 0QMJ CAP RUBBER 1 0QMR ARMATURE ASS Y 1 0QMY PROTECTOR WIRE 1 0QQS BRUSH H...

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