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4

ASSEMBLY

Fig. 8

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

INSTALLING BLADE (Fig. 6, 7, 8) 

1. Install a 10

 in.

 blade, making sure the rotation arrow on 

the blade matches the clockwise rotation arrow on the 
upper guard, and the blade teeth are pointing downward.   

2. 

Place the laser guide (6) against the blade and on the 

arbor in the exact position from how it was removed. 
Thread the arbor bolt (4) into the arbor in a 
counterclockwise direction. 

(Fig. 8) 

IMPORTANT:

 Make sure the flats of the laser guide are 

engaged with the flats on the arbor shaft. 

3. Place the blade wrench on the arbor bolt. 
4. Press the arbor lock (5), holding it in firmly while turning 

the blade wrench 

counterclockwise

. When it engages, 

continue to press the arbor lock in, while tightening the 
arbor bolt securely. (

Fig. 7

5. Rotate the cover plate (3) back until the slot in the cover 

plate engages with the cover plate screw (2). Tighten the 
screw with a Phillips screwdriver (

Fig. 6

). 

6. Lower the blade guard (1). (

Fig. 6

7. Be sure the arbor lock is released so the blade turns 

freely. 

 

CAUTION!

 

 

To avoid injury, never use the saw without the cover 
plate secure in place. It keeps the arbor bolt from 
falling out if it accidentally loosens, and helps 
prevent the spinning blade from coming off the saw. 

 

Make sure the collars are clean and properly 
arranged. Lower the blade into the lower table and 
check for any contact with the metal base or the 
turntable. 

 

To avoid injury from an accidental start, make sure 
the switch is in the OFF position and the plug is not 
connected to the power source outlet.

 

 

 

THE LASER GUIDE 

Your tool is equipped with a battery powered laser 
guide using Class IIIa laser beams. The laser beams 
will enable you to preview the miter blade path on the 
workpiece to be cut before you begin your operation. 
 

CAUTION!

 

Laser is activated when blade is rotating. Do not stare into 
beam or view directly with optical instruments. Do not 
remove the warning label affixed to the blade guard. Avoid 
direct eye contact with light source. 
  

NOTE

 - The red laser line will appear as a dotted line 

when the motor is activated and the blade assembly is in 
the uppermost position. This broken line will assist you in 
aligning the mark on your workpiece with the cutting path 
of the saw blade. As you lower the blade assembly, the 
retractable guard will lift and turn the broken line into a 
solid red laser line. 
 
Laser Warning label: Max output <5mW DIODE LASER: 
630-670nm, Complies with 21CFR 1040.10 and 1040. 11.   
 

OPERATION OF LASER

 

 
With the blade assembly in the uppermost position: 
1.  Position your workpiece onto the miter saw. 
2.  Turn on the miter saw to activate the laser beam.   
3.  Verify the laser beam is aligned with the mark on the 

workpiece (

WARNING -

 Do not lower the blade 

assembly during the alignment process).  

4.  If the mark on the workpiece is not aligned with the 

dotted laser line, turn off machine, wait for the blade to 
stop and reposition workpiece. 

5.  Turn on the miter saw and verify alignment.    Once 

alignment is achieved, secure workpiece with a 
clamping device and perform the cut. 

 

 

 

 

 

 

 

 

 

 

 

 

12

Summary of Contents for M2501LW

Page 1: ...refully inspected versatile machine capable of giving you many years of dependable service Your power tool comes complete in one carton with a minimum of first assembly and setup required by you When...

Page 2: ...Glossary 9 Compound Miter Saw Safety 4 Assembly 10 Electrical Requirements and Safety 4 5 Adjustments 13 Pre Assembly 6 Operation 15 Tools Required For Assembly 6 Changing the Laser Batteries 21 Carto...

Page 3: ...can throw foreign objects into the eyes and could cause permanent eye damage ALWAYS wear Safety Goggles not glasses that comply with ANSI Safety standard Z87 1 Everyday eyeglasses have only impact re...

Page 4: ...19 IMPORTANT After completing the cut release the power switch and wait for the blade to stop before returning the saw to the raised position 20 MAKE SURE the blade has come to a complete stop before...

Page 5: ...ccur if you feed too rapidly or make too many start stops in a short time b LINE VOLTAGE is more than 10 above or below the nameplate voltage rating For heavy loads the voltage at motor terminals must...

Page 6: ...IES Contact technical support regarding accessories for your power tool To avoid the risk of personal injury do not modify this power tool or use accessories not recommended to fit your tool Read warn...

Page 7: ...cated at the top of the machine 2 Place the saw on a secure stationary work surface 3 Separate all parts from the packing material Check each one with the illustration below to make certain all items...

Page 8: ...e Blade Lower Blade Guard Upper Blade Guard Cover Plate Dust Bag Stop latch Miter Scale Extension Wing Mounting Holes Arbor Lock Bevel Scale Fence Base Positive Stop Locking Lever Miter handle Dust ch...

Page 9: ...de switch forward and squeeze the trigger Release the trigger to stop the miter saw STOP LATCH Locks the miter saw in the lowered position for compact storage and transportation SWITCH HANDLE The cutt...

Page 10: ...transport or store the miter saw with the cutting head locked in the down position Never use the stop latch to hold the cutting head in a down position for cutting operations Fig 3 Locking Fig 3 When...

Page 11: ...tch is in the OFF position and plug is not connected to the power source outlet REMOVING Fig 6 7 8 CAUTION 1 Unplug the saw from the outlet 2 Allow the blade assembly to rise to the uppermost position...

Page 12: ...start make sure the switch is in the OFF position and the plug is not connected to the power source outlet THE LASER GUIDE Your tool is equipped with a battery powered laser guide using Class IIIa la...

Page 13: ...stricting movement nor too loose affecting the accuracy of the saw cut The correct locking nut 2 adjustment is snug allowing no side to side arm movement To adjust tighten or loosen the adjusting nut...

Page 14: ...SAW Fig 15 To avoid injury from unexpected saw movement Before moving the saw disconnect the power cord from the outlet and lock the cutting arm in the lower position using the stop latch NOTE The sto...

Page 15: ...orking order and properly adjusted If any part of this miter saw is missing bent damaged or broken in any way or any electrical parts don t work turn the saw off and unplug it Replace damaged missing...

Page 16: ...ake sure there is no debris between the workpiece and the table or fence Make sure there are no gaps between the workpiece fence and table that will let the workpiece shift after it is cut Keep the cu...

Page 17: ...s unplug the saw and follow the instructions in TROUBLESHOOTING GUIDE section for adjusting the blade brake before using the saw again BASIC SAW OPERATIONS CAUTION For your convenient use your saw has...

Page 18: ...he blade can be positioned at any angle from a 90 straight cut 0 on the scale to a 45 left bevel Tighten the lock handle 1 to lock the desired cutting head in position Positive stops are provided at 0...

Page 19: ...possibly causing damage or injury To minimize this an auxiliary wood fence can be mounted to your saw Holes are provided in the saw fence to attach an auxiliary wood fence This fence is constructed o...

Page 20: ...pplications as shown Perform practice cuts on scrap material to achieve best results 1 Always make sure moldings rest firmly against fence and table Use hold down or C clamps whenever possible and pla...

Page 21: ...finished piece Inside corner Right side IR 33 9 31 6 Left 1 Position bottom of molding against fence 2 Miter table set at LEFT 31 6 3 LEFT side is finished piece Outside corner Left side OL 33 9 31 6...

Page 22: ...ction Should the lower guard become damaged do not use the saw until the damaged guard has been replaced Develop a regular check to make sure the lower guard is working properly Clean the lower guard...

Page 23: ...Replace Brushes TROUBLESHOOTING GUIDE SAW OPERATION PROBLEM PROBLEM CAUSE SUGGESTED CORRECTIVE ACTION Blade hits table 1 Misalignment 1 See ADJUSTMENT section 2 Your Service Center Angle of cut not a...

Page 24: ...ON LABEL 1 0V9E POWER CABLE 1 0D9T RUBBER PAD 06 1 0XHX TILTING SCALE 1 0DHT SPRING GUARD 1 0XJ3 STICKER 1 0DVJ WRENCH HEX 1 0XMH BRACKET TILT 1 0DWU STOP ASM LENGTH 1 20Z0 LEVER 1 0DWW EXTENTION WING...

Page 25: ...25...

Page 26: ...MOTOR DIAGRAM 26...

Page 27: ...CREW M5 0 8 6 2 0Q9K FLOW GUIDE 1 0QGR COMPRESSION SPRING 1 0QM6 ARBOR SHAFT ASS Y 1 0QM7 BEARING COVER 1 0QME BRACKET STOP 1 0QMJ CAP RUBBER 1 0QMR ARMATURE ASS Y 1 0QMY PROTECTOR WIRE 1 0QQS BRUSH H...

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