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ELECTRICAL REQUIREMENTS AND SAFETY

 

DOUBLE INSULATED   

 

The power tool is double insulated to provide a double 
thickness of insulation between you and tool’s electrical 
system. All exposed metal parts are isolated from the 
internal metal motor components with protecting 
insulation.  
 

Replacement parts – 

When servicing use only identical 

replacement parts. 
 

Polarized plugs – 

This saw has a plug that looks like 

the one shown below: 

                       

 

To reduce the risk of electrical shock, this saw has a 
polarized plug (one blade is wider than the other). This 
plug will fit in a polarized outlet only one way. If the plug 
does not fit fully in the outlet, reverse the plug. If it still 
does not fit, contact a qualified electrician to install the 
proper outlet. Do not change the plug in any way.                

 
 
Double insulation does not take the place of normal 
safety precautions when operating this tool. 
To avoid electrocution: 
1. Use only identical replacement parts when servicing a   
tool with double insulation. Servicing should be 
performed by a qualified technician. 
2. Do not use power tools in wet or damp locations or   
expose them to rain or snow. 
 

MOTOR SAFETY PROTECTION 

IMPORTANT: 

To avoid motor damage, the motor should be blown out 
or vacuumed frequently to keep sawdust from interfering 
with the motor ventilation. 
1. 

CONNECT

 this saw to a 120V, 15 amp. circuit with a 

15 amp. time delay fuse or circuit breaker. Using the 
wrong size fuse can damage the motor. 

2. 

If

 the motor won’t start, release the trigger switch 

immediately. 

UNPLUG THE SAW. 

Check the saw 

blade to make sure it turns freely. If the blade is free, 
try to start the saw again. If the motor still does not 
start, refer to the 

“TROUBLESHOOTING GUIDE

” 

3. 

If

 the tool suddenly stalls while cutting wood, release 

the trigger switch, unplug the tool, and free the blade 
from the wood. The saw may now be started and the 
cut finished. 

 
 

4. 

FUSES

 may “blow” or circuit breakers may trip 

frequently if: 

a. MOTOR is overloaded – overloading can occur if     

        you feed too rapidly or make too many start/stops 
    in a short time. 

b. LINE VOLTAGE is more than 10% above or below   
    the nameplate voltage rating. For heavy loads, the 

voltage at motor terminals must equal the voltage 
specified on the nameplate. 

c. IMPROPER or dull saw blades are used. 

5. Most motor troubles may be traced to loose or 

incorrect connections, overload, low voltage or 
inadequate power supply wiring. Always check the 
connections, the load and supply circuit if the motor 
doesn’t run well. Check minimum gauge for the length 
of cord you are using on the chart below. 

 

GUIDELINES FOR EXTENSION CORDS 
Use a proper extension cord.

 Make sure your 

extension cord is in good condition. When using an 
extension cord, be sure to use one heavy enough to 
carry the current your product will draw.    An undersized 
cord will cause a drop in line voltage, resulting in loss of 
power and cause overheating. The table below shows 
the correct size to use depending on cord length and 
nameplate ampere rating. If in doubt, use the next 
heavier gauge. The smaller the gauge number, the 
heavier the cord. 

 
Be sure your extension cord is properly wired

 and in 

good condition. Always replace a damaged extension 
cord or have it repaired by a qualified person before 
using it. Protect your extension cords from sharp objects, 
excessive heat and damp or wet areas. 

 
Use a separate electrical circuit for your tools. 

This 

circuit must not be less than # 12 wire and should be 
protected with a 15 Amp time delay fuse. Before 
connecting the tool to the power line, make sure the 
switch is in the OFF position and the electric current is 
rated the same as the current stamped on the motor 
nameplate, running at a lower voltage will damage the 
motor. 

MINIMUM GAUGE FOR EXTENSION CORDS (AWG)

(When using 120 volts only) 

Ampere     Rating 

Total length of cord in feet 

more than    not more than 

 25’       50’       100’      150’ 

0                              6 

  18              16                16              14 

6                            10 

  18              16                14              12 

10                          12 

  16              16                14              12 

12                          16 

  14              12                not recommended 

 
CAUTION:

 In all cases make certain the receptacle in 

question is properly grounded. If you are not sure have a 
certified electrician, check the receptacle.

 

 

 

 

CAUTION 

!

SAVE THESE INSTRUCTIONS FOR REFERENCE 

Summary of Contents for M2501LW

Page 1: ...refully inspected versatile machine capable of giving you many years of dependable service Your power tool comes complete in one carton with a minimum of first assembly and setup required by you When...

Page 2: ...Glossary 9 Compound Miter Saw Safety 4 Assembly 10 Electrical Requirements and Safety 4 5 Adjustments 13 Pre Assembly 6 Operation 15 Tools Required For Assembly 6 Changing the Laser Batteries 21 Carto...

Page 3: ...can throw foreign objects into the eyes and could cause permanent eye damage ALWAYS wear Safety Goggles not glasses that comply with ANSI Safety standard Z87 1 Everyday eyeglasses have only impact re...

Page 4: ...19 IMPORTANT After completing the cut release the power switch and wait for the blade to stop before returning the saw to the raised position 20 MAKE SURE the blade has come to a complete stop before...

Page 5: ...ccur if you feed too rapidly or make too many start stops in a short time b LINE VOLTAGE is more than 10 above or below the nameplate voltage rating For heavy loads the voltage at motor terminals must...

Page 6: ...IES Contact technical support regarding accessories for your power tool To avoid the risk of personal injury do not modify this power tool or use accessories not recommended to fit your tool Read warn...

Page 7: ...cated at the top of the machine 2 Place the saw on a secure stationary work surface 3 Separate all parts from the packing material Check each one with the illustration below to make certain all items...

Page 8: ...e Blade Lower Blade Guard Upper Blade Guard Cover Plate Dust Bag Stop latch Miter Scale Extension Wing Mounting Holes Arbor Lock Bevel Scale Fence Base Positive Stop Locking Lever Miter handle Dust ch...

Page 9: ...de switch forward and squeeze the trigger Release the trigger to stop the miter saw STOP LATCH Locks the miter saw in the lowered position for compact storage and transportation SWITCH HANDLE The cutt...

Page 10: ...transport or store the miter saw with the cutting head locked in the down position Never use the stop latch to hold the cutting head in a down position for cutting operations Fig 3 Locking Fig 3 When...

Page 11: ...tch is in the OFF position and plug is not connected to the power source outlet REMOVING Fig 6 7 8 CAUTION 1 Unplug the saw from the outlet 2 Allow the blade assembly to rise to the uppermost position...

Page 12: ...start make sure the switch is in the OFF position and the plug is not connected to the power source outlet THE LASER GUIDE Your tool is equipped with a battery powered laser guide using Class IIIa la...

Page 13: ...stricting movement nor too loose affecting the accuracy of the saw cut The correct locking nut 2 adjustment is snug allowing no side to side arm movement To adjust tighten or loosen the adjusting nut...

Page 14: ...SAW Fig 15 To avoid injury from unexpected saw movement Before moving the saw disconnect the power cord from the outlet and lock the cutting arm in the lower position using the stop latch NOTE The sto...

Page 15: ...orking order and properly adjusted If any part of this miter saw is missing bent damaged or broken in any way or any electrical parts don t work turn the saw off and unplug it Replace damaged missing...

Page 16: ...ake sure there is no debris between the workpiece and the table or fence Make sure there are no gaps between the workpiece fence and table that will let the workpiece shift after it is cut Keep the cu...

Page 17: ...s unplug the saw and follow the instructions in TROUBLESHOOTING GUIDE section for adjusting the blade brake before using the saw again BASIC SAW OPERATIONS CAUTION For your convenient use your saw has...

Page 18: ...he blade can be positioned at any angle from a 90 straight cut 0 on the scale to a 45 left bevel Tighten the lock handle 1 to lock the desired cutting head in position Positive stops are provided at 0...

Page 19: ...possibly causing damage or injury To minimize this an auxiliary wood fence can be mounted to your saw Holes are provided in the saw fence to attach an auxiliary wood fence This fence is constructed o...

Page 20: ...pplications as shown Perform practice cuts on scrap material to achieve best results 1 Always make sure moldings rest firmly against fence and table Use hold down or C clamps whenever possible and pla...

Page 21: ...finished piece Inside corner Right side IR 33 9 31 6 Left 1 Position bottom of molding against fence 2 Miter table set at LEFT 31 6 3 LEFT side is finished piece Outside corner Left side OL 33 9 31 6...

Page 22: ...ction Should the lower guard become damaged do not use the saw until the damaged guard has been replaced Develop a regular check to make sure the lower guard is working properly Clean the lower guard...

Page 23: ...Replace Brushes TROUBLESHOOTING GUIDE SAW OPERATION PROBLEM PROBLEM CAUSE SUGGESTED CORRECTIVE ACTION Blade hits table 1 Misalignment 1 See ADJUSTMENT section 2 Your Service Center Angle of cut not a...

Page 24: ...ON LABEL 1 0V9E POWER CABLE 1 0D9T RUBBER PAD 06 1 0XHX TILTING SCALE 1 0DHT SPRING GUARD 1 0XJ3 STICKER 1 0DVJ WRENCH HEX 1 0XMH BRACKET TILT 1 0DWU STOP ASM LENGTH 1 20Z0 LEVER 1 0DWW EXTENTION WING...

Page 25: ...25...

Page 26: ...MOTOR DIAGRAM 26...

Page 27: ...CREW M5 0 8 6 2 0Q9K FLOW GUIDE 1 0QGR COMPRESSION SPRING 1 0QM6 ARBOR SHAFT ASS Y 1 0QM7 BEARING COVER 1 0QME BRACKET STOP 1 0QMJ CAP RUBBER 1 0QMR ARMATURE ASS Y 1 0QMY PROTECTOR WIRE 1 0QQS BRUSH H...

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