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MAINTENANCE 

MAINTENANCE 

DANGER  

Never put lubricants on the blade while it is spinning. 
 

CAUTION!

 

To avoid fire or toxic reaction, never use gasoline, 
naphtha acetone, lacquer thinner or similar highly 
volatile solvents to clean the miter saw. 
 

CAUTION!

 

To avoid injury from unexpected starting or electrical 
shock, unplug the power cord before working on the 
saw. 
 

CAUTION!

 

For your safety, this saw is double-insulated. To avoid 
electrical shock, fire or injury, use only parts identical 
to those identified in the parts list. Reassemble 
exactly as the original assembly to avoid electrical 
shock. 
 
 

REPLACING CARBON BRUSHES (FIG. 30) 

The carbon brushes furnished will last approximately 
50 hours of running time, or 10,000 ON/OFF cycles. 
Replace both carbon brushes when either has less 
than 1/4

 

in. length of carbon remaining, or if the 

spring or wire is damaged or burned. To inspect or 
replace brushes, first unplug the saw. Then remove 
the black plastic cap (1) on the side of the motor (2). 
Remove the cap cautiously, because it is 
springloaded. Then pull out the brush and replace. 
Replace for the other side. To reassemble reverse the 
procedure. The ears on the metal end of the 
assembly go in the same hole the carbon part fits into. 
Tighten the cap snugly, but do not overtighten. 

 
NOTE:

 To reinstall the same brushes, first make sure 

the brushes go back in the way they came out. This 
will avoid a break-in period that reduces motor 
performance and increase wear. 

 
  Fig. 30 

 
 

 
 
 
 
 
 
 
 
 
 

 

 
 

 

LOWER BLADE GUARD 

Do not use the saw without the lower blade guard. 
The lower blade guard is attached to the saw for your 
protection. Should the lower guard become damaged, 
do not use the saw until the damaged guard has been 
replaced. Develop a regular check to make sure the 
lower guard is working properly. Clean the lower 
guard of any dust or buildup with a damp cloth. 
 

CAUTION!

   

Do not use solvents on the guard. They could make 
the plastic “cloudy” and brittle. 
 

CAUTION!

 

When cleaning the lower guard, unplug the saw from 
the power source receptacle to avoid unexpected 
startup. 
 

SAWDUST 

 

Periodically, sawdust will accumulate under the work 
table and base. This could cause difficulty in the 
movement of the worktable when setting up a miter 
cut. Frequently blow out or vacuum up the sawdust. 
 
 

CAUTION!

 

If blowing sawdust, wear proper eye protection to 
keep debris from blowing into eyes. 
 

 
LUBRICATION 

All the motor bearings in this tool are lubricated with a 
sufficient amount of high grade lubricant for the life of 
the unit under normal operating conditions; therefore, 
no further lubrication is required. 
 
Lubrication the Following as Required: 
 

Chop pivot

: light machine oil or aerosol will penetrate 

from the ends of the junction points. A qualified 
service technician can remove the pivot upstop to 
relieve tension, and the 2 metric set screws holding 
the shaft, in order to drive the shaft about 3/4

 in.

 right. 

Exposed surfaces are lubricated with automotive type 
oil. 
 

Central pivot of plastic guard

: Use light household oil 

(sewing machine oil ) on metal-to–metal or 
metal-to-plastic guard contact areas as required for 
smooth, quiet operation. Avoid excessive oil, to which 
sawdust will cling. 

 

Link:

 (which actuates the lower guard movement) 

may be oiled at the rear pivot, greased at ball bearing 
contact, and oiled where the link actuates the acetyl 
roller of the lower guard, if the down chop motion is 
hard to start.   

 
 
 

22

Summary of Contents for M2501LW

Page 1: ...refully inspected versatile machine capable of giving you many years of dependable service Your power tool comes complete in one carton with a minimum of first assembly and setup required by you When...

Page 2: ...Glossary 9 Compound Miter Saw Safety 4 Assembly 10 Electrical Requirements and Safety 4 5 Adjustments 13 Pre Assembly 6 Operation 15 Tools Required For Assembly 6 Changing the Laser Batteries 21 Carto...

Page 3: ...can throw foreign objects into the eyes and could cause permanent eye damage ALWAYS wear Safety Goggles not glasses that comply with ANSI Safety standard Z87 1 Everyday eyeglasses have only impact re...

Page 4: ...19 IMPORTANT After completing the cut release the power switch and wait for the blade to stop before returning the saw to the raised position 20 MAKE SURE the blade has come to a complete stop before...

Page 5: ...ccur if you feed too rapidly or make too many start stops in a short time b LINE VOLTAGE is more than 10 above or below the nameplate voltage rating For heavy loads the voltage at motor terminals must...

Page 6: ...IES Contact technical support regarding accessories for your power tool To avoid the risk of personal injury do not modify this power tool or use accessories not recommended to fit your tool Read warn...

Page 7: ...cated at the top of the machine 2 Place the saw on a secure stationary work surface 3 Separate all parts from the packing material Check each one with the illustration below to make certain all items...

Page 8: ...e Blade Lower Blade Guard Upper Blade Guard Cover Plate Dust Bag Stop latch Miter Scale Extension Wing Mounting Holes Arbor Lock Bevel Scale Fence Base Positive Stop Locking Lever Miter handle Dust ch...

Page 9: ...de switch forward and squeeze the trigger Release the trigger to stop the miter saw STOP LATCH Locks the miter saw in the lowered position for compact storage and transportation SWITCH HANDLE The cutt...

Page 10: ...transport or store the miter saw with the cutting head locked in the down position Never use the stop latch to hold the cutting head in a down position for cutting operations Fig 3 Locking Fig 3 When...

Page 11: ...tch is in the OFF position and plug is not connected to the power source outlet REMOVING Fig 6 7 8 CAUTION 1 Unplug the saw from the outlet 2 Allow the blade assembly to rise to the uppermost position...

Page 12: ...start make sure the switch is in the OFF position and the plug is not connected to the power source outlet THE LASER GUIDE Your tool is equipped with a battery powered laser guide using Class IIIa la...

Page 13: ...stricting movement nor too loose affecting the accuracy of the saw cut The correct locking nut 2 adjustment is snug allowing no side to side arm movement To adjust tighten or loosen the adjusting nut...

Page 14: ...SAW Fig 15 To avoid injury from unexpected saw movement Before moving the saw disconnect the power cord from the outlet and lock the cutting arm in the lower position using the stop latch NOTE The sto...

Page 15: ...orking order and properly adjusted If any part of this miter saw is missing bent damaged or broken in any way or any electrical parts don t work turn the saw off and unplug it Replace damaged missing...

Page 16: ...ake sure there is no debris between the workpiece and the table or fence Make sure there are no gaps between the workpiece fence and table that will let the workpiece shift after it is cut Keep the cu...

Page 17: ...s unplug the saw and follow the instructions in TROUBLESHOOTING GUIDE section for adjusting the blade brake before using the saw again BASIC SAW OPERATIONS CAUTION For your convenient use your saw has...

Page 18: ...he blade can be positioned at any angle from a 90 straight cut 0 on the scale to a 45 left bevel Tighten the lock handle 1 to lock the desired cutting head in position Positive stops are provided at 0...

Page 19: ...possibly causing damage or injury To minimize this an auxiliary wood fence can be mounted to your saw Holes are provided in the saw fence to attach an auxiliary wood fence This fence is constructed o...

Page 20: ...pplications as shown Perform practice cuts on scrap material to achieve best results 1 Always make sure moldings rest firmly against fence and table Use hold down or C clamps whenever possible and pla...

Page 21: ...finished piece Inside corner Right side IR 33 9 31 6 Left 1 Position bottom of molding against fence 2 Miter table set at LEFT 31 6 3 LEFT side is finished piece Outside corner Left side OL 33 9 31 6...

Page 22: ...ction Should the lower guard become damaged do not use the saw until the damaged guard has been replaced Develop a regular check to make sure the lower guard is working properly Clean the lower guard...

Page 23: ...Replace Brushes TROUBLESHOOTING GUIDE SAW OPERATION PROBLEM PROBLEM CAUSE SUGGESTED CORRECTIVE ACTION Blade hits table 1 Misalignment 1 See ADJUSTMENT section 2 Your Service Center Angle of cut not a...

Page 24: ...ON LABEL 1 0V9E POWER CABLE 1 0D9T RUBBER PAD 06 1 0XHX TILTING SCALE 1 0DHT SPRING GUARD 1 0XJ3 STICKER 1 0DVJ WRENCH HEX 1 0XMH BRACKET TILT 1 0DWU STOP ASM LENGTH 1 20Z0 LEVER 1 0DWW EXTENTION WING...

Page 25: ...25...

Page 26: ...MOTOR DIAGRAM 26...

Page 27: ...CREW M5 0 8 6 2 0Q9K FLOW GUIDE 1 0QGR COMPRESSION SPRING 1 0QM6 ARBOR SHAFT ASS Y 1 0QM7 BEARING COVER 1 0QME BRACKET STOP 1 0QMJ CAP RUBBER 1 0QMR ARMATURE ASS Y 1 0QMY PROTECTOR WIRE 1 0QQS BRUSH H...

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