%
6863(16,21$1'6
)52176863(16,21$1'67((5,1*
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
Repair and Service Manual
699326
ment
$QFKRULQYLFHE\FODPSLQJRQWKHPRXQWLQJHDUVRI
WKHUDFNDQGSLQLRQXQLW
6OLGHDVPDOOVWUDLJKWEODGHVFUHZGULYHUEHWZHHQOLSRI
VHDODQGSLQLRQDQGSU\WRSSRUWLRQRIVHDOXSWRUHPRYH
)LJXUH
)LJXUH3LQLRQ6HDO5HSODFHPHQW
8VHWKHVFUHZGULYHUWROLIWWKHLQQHUSRUWLRQRIWKHVHDOXS
DQGRIIWKHSLQLRQ
&KHFNWKHSLQLRQVXUIDFHIRUURXJKQHVVDQGVDQGOLJKWO\
LIQHHGHG
NOTICE: Wipe bore clean and lubricate pinion and
lip of seal with grease. The bore has a positive stop
to correctly locate the seal during installation.
3ODFHWKHVHDORYHUWKHSLQLRQDQGWDSFDUHIXOO\ZLWK
VRFNHWDQGKDPPHUWRVWDUWWKHVHDOVWUDLJKWLQERUH
'ULYHWKHVHDOIXOO\LQWRWKHERUHXQWLOLWVWRSVZLSHFOHDQ
RIDQ\H[FHVVJUHDVH
$WWDFKWKHUDFNDQGSLQLRQXQLWWRWKHIURQWD[OH6HH
Rack
and Pinion Unit Replacement
6SLQGOH5HSODFHPHQW
7RRO/LVW
4XDQWLW\
1HHGOH1RVH3OLHUV
:UHQFK
%DOO-RLQW6HSDUDWRU
3ODVWLF)DFHG+DPPHU
:UHQFK
6RFNHW
6RFNHW
7RUTXH:UHQFKIWOEV
The spindle bearings are designed
to be used “dry”. Lubrication
attracts dirt and will ruin the bear-
ings. Do not apply grease to the spindle bearings.
/RRVHQWKHIURQWZKHHOOXJQXWV/LIWDQGVXSSRUWWKHIURQW
RIWKHYHKLFOHSHUWKH6$)(7<VHFWLRQ5HPRYHWKHOXJ
QXWVDQGWKHIURQWZKHHO
7RUHPRYHWKHWLHURGORRVHQWKHORFNQXWXQWLOWKHWLH
URGEDOOMRLQWWKUHDGVDUHSURWHFWHG)LJXUH8VLQJ
DEDOOMRLQWVHSDUDWRUDVDOHYHUDSSO\SUHVVXUHWRWKHEDOO
MRLQWDQGWDSWKHQXWZLWKSODVWLFIDFHGKDPPHUWRUHOHDVH
WLHURGIURPVSLQGOHDUP5HPRYHWKHQXWIURPWKHWLH
URGDQGWKHWLHURGIURPWKHVSLQGOHDUP
5HPRYHWKHORFNQXWDQGZDVKHUIURPWKHEROW
'LVFDUGWKHQXW3XOOWKHEROWDQGZDVKHUIURPWKH
VSLQGOHDQGVHSDUDWHWKHVSLQGOHIURPWKHD[OH5HPRYH
WKHWKUXVWZDVKHUDQGNLQJSLQWXEHIURPWKHVSLQ
GOH
,QVWDOOWKHVSLQGOHLQWKHUHYHUVHRUGHURIUHPRYDO
)LJXUH6SLQGOH5HSODFHPHQW
NOTICE: The thrust washer (9) is located on top of
the spindle between the spindle and the front axle.
7LJKWHQWKHQHZORFNQXWWRWKHWRUTXHYDOXHVSHFL
ILHGEHORZ&KHFNWKDWWKHVSLQGOHWXUQVIUHHO\RQWKHNLQJ
SLQWXEHDIWHUWLJKWHQLQJ
Lip of
Seal
,WHP
7RUTXH6SHFLILFDWLRQ
IWOEV1P
IWOEV1P
Front of Vehicle
2
6
8
9
10
4
3
5
7