%
%5$.(6
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
Repair and Service Manual
699326
0$,17(1$1&($1'5(3$,56
7RRO/LVW
4XDQWLW\
+\GUDXOLF)ORRU-DFN
6FDOH
-DFN6WDQGV
:KHHO&KRFNV
6RFNHW
6RFNHW
6RFNHW
6RFNHW
6RFNHW
6RFNHW
7RUTXH:UHQFKIWOEV
7RUTXH:UHQFKLQOEV
([WHQVLRQ
5DWFKHW
2SHQ(QG:UHQFK
2SHQ(QG:UHQFK
2SHQ(QG:UHQFK
6WUDLJKW%ODGH6FUHZGULYHU
6WUDLJKW%ODGH6FUHZGULYHU1DUURZ
3OLHUV
9HUQLHU'LDO&DOLSHUV
3ODVWLDPPHU
3XOOHU31*
3U\%DU
'XVW0DVN
(PHU\&ORWK
$GMXVWLQJ%UDNH3HGDO)UHH7UDYHO
Brake pedal free travel must be
checked and adjusted any time
the brake system is serviced, or
when parts are replaced.
%UDNHSHGDOIUHHWUDYHOUHIHUVWRWKHGLVWDQFHWKHSHGDO
WUDYHOVIURPUHVWWRWKHSRLQWDWZKLFKWKHEUDNHFDEOHV
VWDUWWRPRYHWKHEUDNHOHYHUV7KLVVKRXOGQRWEHFRQ
IXVHGZLWKWKHOLJKWUHVLVWDQFHIHOWDVWKHEUDNHSHGDOLV
SUHVVHGHQRXJKWRUHPRYHVODFNIURPWKHFRPSHQVDWRU
DQGFDEOHV&RUUHFWDGMXVWPHQWRIIUHHWUDYHOLVHVVHQWLDO
WRSURSHUEUDNHIXQFWLRQ([FHVVIUHHWUDYHOZLOOOLPLWEUDN
LQJFDSDELOLW\LQVXIILFLHQWIUHHWUDYHOPD\FDXVHWKH
EUDNHVWRGUDJQRWIXOO\UHOHDVHG(LWKHUFRQGLWLRQFDQ
SUHYHQWWKHEUDNHVIURPDGMXVWLQJSURSHUO\
The purpose of this procedure is
to adjust the brakes and seat
brake system components. The
brake system cannot be effective
for the first few applications of the brake pedal.
3UHDGMXVWVHUYLFHEUDNHSHGDOIUHHWUDYHOWRWKHFRUUHFW
VHWWLQJE\ORRVHQLQJWKHMDPQXWDQGDGMXVWLQJWKHVSKHUL
FDOQXW)LJXUH7LJKWHQWKHMDPQXWWRWKHWRUTXH
YDOXHVSHFLILHGEHORZ
)LJXUH)UHH7UDYHO$GMXVWPHQW
7KHFRUUHFWEUDNHSHGDOIUHHWUDYHOLVWR
FP
3UHVVWKHEUDNHSHGDODJJUHVVLYHO\IRXUWRVL[WLPHVWR
HVWDEOLVKNQRZQIUHHWUDYHO
All brake tests must be done in a
safe location with regard for the
safety of all personnel.
,QDVDIHORFDWLRQIUHHIURPSHRSOHDQGYHKLFOHVGULYHWKH
YHKLFOHDWUHGXFHGVSHHGDQGDSSO\WKHEUDNHVDJJUHV
VLYHO\$VWKHEUDNHVDGMXVWDQGVWRSWKHYHKLFOHHIIHF
WLYHO\VWDUWGULYLQJDWPD[LPXPVSHHGDQGEUDNH
DJJUHVVLYHO\WLPHV
$WWKHVSKHULFDOQXWDGMXVWWKHIUHHWUDYHODVQRWHGDERYH
'ULYHDJDLQDQGEUDNHDJJUHVVLYHO\WLPHV
5HSHDWWKHSUHYLRXVVWHSVXQWLOWKHSHGDOIUHHWUDYHO
GRHVQRWFKDQJHGXULQJWKHDJJUHVVLYHEUDNLQJ
&KHFNWRVHHWKDWWKHFOHYLVSLQVDWWDFKLQJWKHEUDNH
FDEOHVWRWKHEUDNHOHYHUVDUHORRVH)LJXUH,IWKH\
DUHQRWORRVHLQVSHFWWKHV\VWHPDJDLQDQGFRUUHFWDV
UHTXLUHG,IWKHFOHYLVSLQVDUHORRVHWLJKWHQWKHMDPQXWDW
WKHVSKHULFDOQXWWRWKHWRUTXHYDOXHVSHFLILHGEHORZ
,WHP
7RUTXH6SHFLILFDWLRQ
-DP1XW
IWOEV1P
,WHP
7RUTXH6SHFLILFDWLRQ
-DP1XW
IWOEV1P
Spherical Nut
Jam Nut
7/8" - 1 1/8" (2.2 - 2.9 cm)
