SSR Motorsports GKV200 Owner'S Manual Download

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OWNER′S MANUAL

PLEASE CHECK YOUR LOCAL RIDING LAWS AND

REGULATIONS BEFORE OPERATING THIS VEHICLE.

This

UTV

should not be ridden by anyone under 10 years of age.

215mm*140mm

READ THIS MANUAL CAREFULLY
BEFORE YOU USE THIS VEHICLE

！

It contains important safety information

Summary of Contents for GKV200

Page 1: ... LOCAL RIDING LAWS AND REGULATIONS BEFORE OPERATING THIS VEHICLE This UTV should not be ridden by anyone under 10 years of age 215mm 140mm READ THIS MANUAL CAREFULLY BEFORE YOU USE THIS VEHICLE It contains important safety information ...

Page 2: ...is section also includes information about the location of safety labels on your UTV Important safety information Your UTV can provide many years of service and pleasure if you take responsibility for your own safety and understand the challenges you can meet while riding There is much that you can do to protect yourself when you ride You ll find many helpful recommendations throughout this manual...

Page 3: ...nk So don t drink and ride and don t let your friends drink and ride either Keep your UTV in safe condition It s important to keep your UTV properly maintained and in safe riding condition Having a breakdown can be difficult especially if you are stranded off road far from your base To help avoid problems inspect your UTV before every ride and perform all recommended maintenance Your UTV comes wit...

Page 4: ... read and make sure they read the owner s manual Make sure they understand that the vehicle must be used under adult supervision at all times After reading the owner s manual help your child practice the New Operator Driving Procedures on pages 47 48 Never allow a child age 10 and under to operate or ride as a passenger In this vehicle Children differ in shills physical abilities and Judgment Plea...

Page 5: ...warning in the owner s manual Ask your parents to explain anything you don t understand Your safety and the safety of others is the most important thing to think about at all times Pay attention you see this symbol This is the safety alert symbol When you see this symbol on your vehicle or in this manual it means PAY ATTENTION because you could die or be seriously injured if you don t follow the i...

Page 6: ... the warnings and safety precautions contained in this manual can result in severe injury or death Your vehicle is not a toy and can be hazardous to operate This vehicle handles differently than cars trucks or other off road vehicles A collision or rollover can occur quickly even during routine maneuvers like turning or driving on hills or over obstacles if you fail to take proper precautions Read...

Page 7: ...chine components may result from operation with any modifications especially those that increase speed or power This vehicle may become less stable at speeds higher than those for which it is designed Loss of control may occur at higher speeds Do not install on any equipment that may increase the speed or power of the vehicle or make any other modifications to the vehicle for these purposes Any mo...

Page 8: ...owed by the distinguishing number of the country which has granted approval The approval number and serial number will also be displayed on the label 13 Safe Riding Gear Eye Protection Do not depend on eyeglasses or sunglasses for eye protection Whenever riding a vehicle always wear shatterproof goggles or use a shatterproof helmet face shield Your recommends wearing approved Personal Protective E...

Page 9: ...e 10 and under Never operate with a passenger age 10 and under Make sure any passenger is tall enough to comfortably and safely reach the hand holds and place both feet on the floor 15 Safety Warnings Rider Height Some riders may be too tall to ride safely in this vehicle Do not operate or ride in this vehicle if the clearance between the top of your helmet and the overhead cab frame is less than ...

Page 10: ...ty Warnings Operating on Pavement Operating this vehicle on paved surfaces including sidewalks paths parking lots and driveways may seriously affect handling and control of the vehicle and may cause the vehicle to go out of control This vehicle s tires are designed for off road only not for use on pavement Avoid operating the vehicle on pavement If you must operate on a paved surface travel slowly...

Page 11: ...ng down a hill at an angle which would cause the vehicle to lean sharply to one side Travel straight downhill 19 Improper Hill Climbing Improper hill climbing could cause loss of control or overturn Use extreme caution when operating on hills Always follow proper procedures for hiss climbing as described in the owner s manual See page 51 Never operate the vehicle on hill steeper than 15 degrees St...

Page 12: ... Always maintain proper tire pressure as described in the owner s manual and on safety labels 21 Safety Warning Operating Over Obstacles Improperly operating over obstacles could cause loss of control or overturn Before operating in a new area check for obstacles Never attempt to operate over large obstacles such as rocks or fallen trees Always follow the proper procedures outlined in this manual ...

Page 13: ...ueling 23 Always refuel outdoors or in a well ventilated area Do not smoke or allow open flames or sparks in or near the refueling area or where gasoline is stored Never refuel while a person is in the vehicle Do not over fill the tank Do not fill the tank neck If gasoline spills on your skin or clothing immediately wash it off with soap and water and change clothing Turn the fuel valve off whenev...

Page 14: ... On paved surfaces pavement may seriously affect handling and control With non approved accessories they may seriously affect stability At speeds that are too fast for the operator s skills the conditions and or the terrain 25 ALWAYS REQUIRE OPERATOR AND PASSENGER TO Wear seat belts grab hand holds passenger and plant feet firmly on the floor Secure cab nets Keep hands and feet inside vehicle Avoi...

Page 15: ...ets and side guards must be used by both operator and passenger at all times promptly replace worn or damaged cab nets with new cab nets available from your authorized dealer The vehicle illustrated below is shown without cab nets only to allow component identification Always use the cab nets and side guards 27 Component Locations ...

Page 16: ...ounting rails Slide the seat forward to remove it from the vehicle Always reinstall the passenger seat before operating the vehicle After reinstalling the seat and bolts the nuts to 10 ft lbs 13 5Nm 29 Steering Wheel The steering Wheel can be adjusted upward or downward for rider preference 1 Loosen the steering wheel adjustment bolt 2 Mow the steering wheel upward or downward to the desired posit...

Page 17: ...nspect all belts for before each of the vehicle 1 Push the latch plate into the buckle until it clicks The latch plate must slide smoothly into the buckle A click indicates that it s securely latched 2 Push the red release latch in the middle of the buckle to make sure it releases freely 3 Pull each seat belt completely out and inspect the full length for any damage including cuts wear fraying or ...

Page 18: ...ot use fuel with ethanol content greater than 10 percent such as E 85 fuel Fuel Valve The fuel valve is located on the right side of the vehicle near the fuel cap It has there settings OFF For vehicle storage and when transporting ON For normal operation RES For reserve supply if main supply is exhausted The reserve setting allows operation for approximately 7 10 miles 11 16 km Always refill the g...

Page 19: ...is fully stopped pull the parking brake lever rearward as far as possible to set the parking brake 3 Stop the engine 4 To release the parking brake apply the brakes and push the lever toward the passenger seat and forward Tip Always set the parking brake whenever the vehicle is left unattended Operating the vehicle while the parking brake is engaged could cause an accident resulting in serious inj...

Page 20: ...n which may result in serious injury or death Read and understand all safety warnings outlined in the safety section of this owner s manual Vehicle Break in Period The break in period for your new vehicle is defined as the first ten hours of operation or the time it takes to use the first two full tanks of gasoline No single action on your part is as important as a proper break in period Careful t...

Page 21: ...ended Avoid aggressive acceleration and high speed operation during the break in period 40 Pre Ride Inspection Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident Always inspect the vehicle before each use to make sure it s in safe operating condition Item Remarks Page Brake system pedal travel Ensure proper operation 39 ...

Page 22: ...uch hot exhaust system components Always keep combustible materials away from the exhaust system 13 Always remove the ignition key when the vehicle is not in use to prevent unauthorized use 42 Starting the Engine 1 Turn the fuel valve on 2 Sit in the driver s seat and fasten the seat belt 3 Secure the cab nets 4 Place the transmission in neutral Set the parking brake 5 Apply the brakes 6 Do not pr...

Page 23: ...ace the transmission in neutral 3 Set the parking brake 4 Stop the engine 5 Turn the fuel valve off 6 Remove the ignition key to prevent unauthorized use 44 New Operator Driving Procedures 1 Read and understand the owner s manual and all warning and instruction labels before operating this vehicle 2 Watch the instructional video with the supervising adult 3 Review the section of this owner s manua...

Page 24: ...iving stunts 45 Driving with a passenger 1 Complete the New operator driving procedures outlined on pages 47 48 2 Perform the pre ride inspection See page 43 3 Do not carry a passenger until hours or driving experience with this vehicle 4 Never operate with a passenger age 16 and under Make sure the passenger is tall enough to comfortably and safely sit in the passenger seat with the seat belt sec...

Page 25: ... the path ahead and avoid quick turns which can cause skids 3 Correct a skid by turning the steering wheel in the direction of the Skid Never apply the brakes during skid 48 Driving Uphill Whenever traveling uphill follow these precautions 1 Always check the terrain carefully before ascending a hill 2 Avoid steep hills 15ºmaximum 3 Drive straight uphill 4 Never climb hills with excessively slipper...

Page 26: ...iving down a hill at an angle which would cause the vehicle lean sharply to one side Always drive straight downhill 6 Apply the brakes lightly to keep speed slow 50 Driving Through Water Your vehicle can drive through shallow water Make sure the water is no deeper than the floor of the vehicle Follow these precautions when driving through water 1 Check water depth Never drive through water that is...

Page 27: ...ys clearly visible 4 Do not drive over large obstacles such as rocks and fallen trees If it s unavoidable use extreme caution and drive slowly 5 Always have a passenger dismount and move away from the vehicle before driving over an obstacle that could cause an overturn 52 Driving Reverse Follow these precautions when driving in reverse 1 Always check for obstacles or people behind the vehicle 2 Ap...

Page 28: ...functional when the vehicle is operated on public lands Operation of off road vehicles on public lands in the U S A is regulated by 43 CFR 420 Violations is subject to monetary penalties Crankcase Emission Control System This engine is equipped with a closed crankcase system Blow by gases are forced back to the combustion chamber by the intake system All exhaust gases exit through the exhaust syst...

Page 29: ... vehicle speed approximately ten 10 miles per hour Vehicles subjected to severe use must be inspected and serviced more frequently Severe Use Definition Frequent immersion in mud water or sand Racing or race style high RPM use Prolonged low speed operation Extended idle Short trip cold weather operation Pay special attention to the oil level A rise in oil level during cold weather can indicate con...

Page 30: ...onthly 100 160 Check adjust as needed 58 Periodic Maintenance Chart Item Maintenance Interval whichever comes first Remarks Hours Calendar Miles Km E Choke 10 Monthly 100 160 Check for proper operation see dealer for adjustments Engine oil change break in 10 1M Perform a break in oil change at one month Drive chain break in 10 1M Adjust and lubricate Battery 25 Monthly 250 400 Check terminals clea...

Page 31: ...r 300 36M 3000 4800 Clean out ldle speed Adjust as needed Toe adjustment Inspect periodically adjust when parts are replaced Perform these procedures more often for vehicles subjected to severe use E Emission Related Service Have an authorized Yours dealer perform these services 60 Lubrication Recommendations Check and lubricate all components at the intervals outlined in the Periodic Maintenance ...

Page 32: ...the full safe mark change the oil immediately 5 Add the recommended oil as needed 6 Reinstall the dipstick 62 Engine Oil 1 Position the vehicle on a level surface Set the parking brake 2 Clean the area around the pre filter plug 3 Start the engine Allow it to idle for two to three minutes 4 Stop the engine Hot oil can cause burns to skin Do not allow hot oil to contact skin 5 Place a drain pan und...

Page 33: ...properly 64 Drive Chain Lubrication Lubricate the drive chain with Yours chain spray lube or an approved chain lube at the general lubrication interval specified in the Periodic Maintenance Chart beginning on page 58 Lubricate more often under severe use Such as in dirty or wet conditions See page 99 for the part numbers of yours products NOTICE Washing the drive chain with a high pressure washer ...

Page 34: ...trode Gap New Plug Torque Used Plug Torque 0 6 0 7mm 9 11 ft lbs 12 15Nm 17 20 ft lbs 23 27Nm NOTICE Using non recommended spark plugs can result in serious engine damage Always use Yours recommended spark plugs Refer to the specifications section beginning on page 97 Spark plug condition is indicative of engine operation The spark plug firing end condition should be read after the engine is warme...

Page 35: ...ill cause the system to be out of balance creating vibration and additional loads on components The CVT system rotates at high speeds creating large amounts of force on clutch components Extensive engineering and testing has been conducted to ensure the safety of this product However as the owner you have the following responsibilities to make sure this system remains safe Always follow all recomm...

Page 36: ...d severe damage to the engine 8 Reinstall the access cover and storage bag 70 Spark Arrestor If there is in design WARNING Failure to heed the following warnings while servicing the spark arrestor could result in serious injury or death Do not perform service on the spark arrestor while the system is hot Allow components to cool sufficiently before proceeding Wear eye protection and gloves Never r...

Page 37: ...free play at the intervals outlined in the Periodic Maintenance Chart beginning on page 58 Adjust the free play if necessary Throttle Free play Inspection 1 Place the transmission in neutral Set the parking brake 2 Start the engine Allow it to warm up thoroughly 3 Measure the distance the throttle pedal moves before the engine begins to pick up speed Free play should be 1 16 to 1 8 inches 1 5 3mm ...

Page 38: ...neutral 2 Set the parking brake 3 Start the engine and allow it to warm up for approximately five minutes 4 Turn the carburetor idle screw in clockwise to raise RPM Turn the screw out counterclockwise to lower RPM 74 Brakes The front and rear brakes are hydraulic disc type brakes activated by the brake pedal See page 39 Always check brake pedal travel and the brake fluid reservoir level before eac...

Page 39: ... The level should be between the maximum and minimum level lines Add brake fluid as needed 4 Apply the brake forcefully for a few seconds and check for fluid leakage around the fittings 76 Steering Wheel Inspection Check the steering wheel for specified and smooth operation at the intervals outlined in the Periodic Maintenance Chart beginning on page 58 1 Position the vehicle on level ground 2 Lig...

Page 40: ...ement 2 from measurement 1 The difference is the vehicle toe out alignment 8 If you discover improper alignment see your dealer for service 78 Tires WARNING Operating your vehicle with worn tires will increase the possibility of skidding loss of control and an accident which could result in serious injury or death Always replace tires when the tread depth measures 1 8 3mm or less Improper tire inf...

Page 41: ...ment If the daytime running lights do not operate replace the lamps Yours recommends that you install replacement lamps obtained from your authorized Yours dealer 1 Disconnect the lights from the harness 2 Remove the rubber cover from the back of the light assembly 3 Press the lamp retainer inward and turn it counter clockwise to remove it Note the position of the lamp positioning tab then careful...

Page 42: ...ery always disconnect the negative black cable first When reinstalling the battery always connect the negative black cable last WARNING Battery electrolyte is poisonous It contains sulfuric acid Serious burns can result from contact with skin eyes or clothing External Flush with water Internal Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Call phy...

Page 43: ...lso hinder vehicle performance Follow the battery charging instructions on page 89 before installing the battery 1 Ensure that the battery is fully charged 2 Place the battery in the battery holder 3 On conventional batteries install the battery vent tube The vent tube must be free of obstructions and securely installed Route the tube away from the from the frame and vehicle body to prevent contac...

Page 44: ...ecific gravity to 1 270 or greater 3 Reinstall the battery See page 87 Make sure the positive terminal is toward the front of the vehicle Battery Charging Sealed Battery The following battery charging instructions apply only to the installation of a sealed battery Read all instructions before proceeding with the installation of this battery The sealed battery is already filled with electrolyte and...

Page 45: ...en washing the vehicle from the rear NOTICE Water in the CVT system could cause the drive belt to become wet and slip in the clutches Always avoid spraying water directly toward the CVT inlet and outlet ducts when washing the vehicle from the rear High water pressure may damage components Yours recommends washing the vehicle by hand or with a garden hose using mild soap Certain products including ...

Page 46: ...loths and pads for cleaning and polishing Old or reused cloths and pads may contain dirt particles that will a scratch the finish 90 Cleaning and Storage Chrome Wheel Care if equipped Proper maintenance will protect chrome wheels from corrosion preserve wheel life and ensure a like new appearance for many years Tip Chrome wheels exposed to road salt or salt in the air in coastal areas are more sus...

Page 47: ...n fluid Brake fluid change every two years and any time the fluid looks dark or contaminated Engine oil Change the oil See page 65 92 Cleaning and Storage Storage Tips Inspect and Lubricate Inspect all cables and lubricate all areas of the vehicle as recommended in the Periodic Maintenance Chart beginning on page 58 Fog the Engine Use Your Engine Fogging Oil Follow label directions carefully Batte...

Page 48: ...e strap through the frame tubes or attach a tie down hook around each of the tubes 7 Wrap the rear tie strap around the swing arm 94 SPECIFICATIONS GKV200 Maximum Rider Weight 75 kg each rider Maximum Weight Capacity 150Kg Gross Vehicle Weight 402kg Dry weight 252 kg Fuel Capacity 11 0 Itr Engine Oil Capacity 0 9 Itr Transmission Oil Capacity 0 11 ltr Overall Length x Width x Height 2440x1220x1470...

Page 49: ...rottle in short bursts 5 to 7 times The belt will become more flexible and pre vent belt burning Slow easy clutch engagement Use the throttle quickly and effectively Belt slippage from water or snow ingestion into the CVT system Dry out the CVT see page 71 Prevent water from entering the CVT inlet and outlet ducts see page 91 Inspect clutch seals for damage if repeated leaking occurs Clutch malfun...

Page 50: ... ignition connections Check all connections and tighten Water present in fuel Replace with fresh recommended fuel Exhaust system leak See your dealer 98 Engine Pings or Knocks Possible Cause Solution Poor quality or low octane fuel Replace with recommended fuel Incorrect ignition timing See your dealer Incorrect spark plug gap or heat range Set gap to specs or replace plugs Engine Runs Irregularly...

Page 51: ...oke Inspect clean and or replace spark plugs Water is present in fuel Replace with new fuel Fouled or defective spark plugs Inspect clean and or replace spark plug Worn or defective spark plug wires See your dealer Incorrect spark plug gap or heat range Set gap to specs or replace plug Loose ignition connections Check all connections and tighten Low battery Voltage Recharge the battery to 12 8 VDC...

Page 52: ... s skills the conditions and or the terrain ALWAYS require operator and passenger to Wear seat belts grab hand holds passenger and plant feet firmly on the floor Secure cab nets Keep hands and feet inside vehicle Reduce speed and use extra caution when carrying a passenger Watch for branches or other hazards that could enter vehicle Operation of this vehicle by children age 10 and under increases ...

Page 53: ...s the vehicle owner you are responsible for the performance of the required maintenance listed in your owner s manual SSR Motorsports Inc recommends that you retain all receipts covering maintenance on your vehicle but SSR Motorsports can deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance You are responsible for presenting your ...

Page 54: ...etermined III Limited Liability A The liability of SSR Motorsports Inc under this Emission Control System Warranty is limited solely to the remedying of defects in material or workmanship by an authorized SSR Motorsports Inc dealer at its place of business during customary business hours This warranty does not cover inconvenience or loss of use of the vehicle or transportation of the vehicle to or...

Page 55: ...er is responsible for the performance of all required maintenance Such maintenance may be performed at a service establishment or by any qualified individual The warranty period begins on the date the OFF ROAD VEHICLE is delivered to an ultimate purchaser If you have any questions regarding your warranty rights and responsibilities you should contact your selling dealer or any authorized SSR Motor...

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