%
(/(&75,&$/6<67(0
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
Repair and Service Manual
)$8/7',$*126,6
*HQHUDO
,QRUGHUWRHIIHFWLYHO\IDXOWGLDJQRVHWKHFLUFXLWVWKDW
LQFOXGHWKHKRUQOLJKWLQJEUDNHWXUQVLJQDOVDQGJDXJH
WKHWHFKQLFLDQPXVWEHDEOHWRXVHWKHZLULQJGLDJUDPDQG
D'920
7KHZLULQJGLDJUDPVKRZVWKHSDWKIROORZHGE\DYROWDJH
RUVLJQDOIURPLWVRULJLQDWLRQSRLQWWRLWVGHVWLQDWLRQ(DFK
ZLUHLVLQGLFDWHGE\FRORU
7KHWHFKQLFLDQVKRXOGXVHVLPSOHORJLFIDXOWGLDJQRVLQJLQ
RUGHUWRUHGXFHWKHQXPEHURIVWHSVUHTXLUHGWRLVRODWH
WKHSUREOHP
([DPSOH
,IWKHYHKLFOHZLOOQRWVWDUWDQGQRQHRIWKH
OLJKWVIXQFWLRQRUEXUQGLPO\WKHEDWWHU\VKRXOGEHWHVWHG
EHIRUHWU\LQJWRIDXOWGLDJQRVHWKHOLJKWLQJFLUFXLW
([DPSOH
,IDSUREOHPRFFXUVLQWKHOLJKWLQJFLUFXLWWKDW
UHVXOWVLQRQO\RQHRIWKHKHDGOLJKWVQRWZRUNLQJWKHUHLV
QRUHDVRQWRFKHFNEDWWHU\ZLULQJRUWKHIXVHVLQFHLWLV
REYLRXVWKDWYROWDJHLVSUHVHQW6LQFHEXOEVZLOOEXUQRXW
RYHUWLPHWKHREYLRXVSODFHWRVWDUWLVDWWKHKHDGOLJKW
WKDWLVQRWIXQFWLRQLQJ,ISRZHULVSUHVHQWDWWKHFRQQHFWRU
DQGWKHJURXQGZLULQJLVVDWLVIDFWRU\WKHRQO\SRVVLELOLWLHV
WKDWH[LVWDUHDEXUQHGRXWEXOERUDSRRUFRQWDFWEHWZHHQ
WKHFRQQHFWRUVDQGWKHKHDGOLJKW
,ISRZHULVQRWSUHVHQWEXWWKHRWKHUKHDGOLJKWIXQFWLRQVD
ZLULQJSUREOHPLVLQGLFDWHGEHWZHHQWKHWZRKHDGOLJKWV
7HVWLQJ%DWWHU\9ROWDJH
,WLVLPSRUWDQWWRGHWHUPLQHWKHFRQGLWLRQRIWKHEDWWHU\VHW
EHIRUHSURFHHGLQJZLWKDQ\HOHFWULFDOIDXOWGLDJQRVLQJ$Q
RSHQYROWDJHWHVWLVRIOLWWOHXVHVLQFHDEDWWHU\WKDWKDV
GHWHULRUDWHGWRWKHSRLQWRIQHHGLQJUHSODFHPHQWFDQVWLOO
VKRZHLJKWYROWVLQDQRSHQYROWDJHWHVW,IWKHUHLVDQ\
GRXEWDVWRWKHDGHTXDF\RIWKHEDWWHU\VHWFKDUJHWKH
EDWWHULHVDQGSHUIRUPDORDGWHVWXVLQJDGLVFKDUJH
PDFKLQHIROORZLQJPDQXIDFWXUHU¶VLQVWUXFWLRQV,IEDWWHULHV
DUHVDWLVIDFWRU\UHFKDUJHEDWWHU\VHW
:LWKWKHDGHTXDF\RIWKHEDWWHULHVFRQILUPHGXVHD
'920FRQQHFWHGGLUHFWO\WRWKHEDWWHU\WHUPLQDOSRVWVWR
GHWHUPLQHWKHRSHQYROWDJHRIWKHVHW,QWKHIROORZLQJ
WHVWVWKLVYROWDJHOHYHOZLOOEHXVHGDVDUHIHUHQFH6RPH
ORVVGXHWRUHVLVWDQFHRIZLUHVDQGFRQQHFWRUVPD\EH
LQGLFDWHGE\UHDGLQJVWKDWFRXOGEHXSWRRQHYROWOHVV
WKDQWKHUHIHUHQFHYROWDJH1RUHDGLQJLQGLFDWHVDQ
³RSHQ´FRQGLWLRQDQGWKHEDWWHU\ZLUHVVKRXOGEH
LQVSHFWHGIRUDEURNHQRUGLVFRQQHFWHGZLUHRUFRPSR
QHQW
&RQWLQXLW\&KHFN
To prevent possible injury or
death resulting from a battery
explosion, use an insulated
wrench and remove the BL- wire
from the battery to disconnect electrical power to
vehicle.
7XUQWKHNH\VZLWFKWR2))EHIRUHGLVFRQQHFWLQJSRZHU
E\UHPRYLQJWKH%/FRQQHFWLRQWRWKHEDWWHU\$OZD\V
XVHLQVXODWHGZUHQFKHVZKHQZRUNLQJRQEDWWHULHV7R
FKHFNIRUFRQWLQXLW\VHWWKH'920WRWKH.VHWWLQJDQG
VHOHFW&RQWLQXLW\7KHPHWHUZLOOJLYHDQDXGLEOHVLJQDO
ZKHQLWGHWHFWVFRQWLQXLW\,IWKHPHWHUGRHVQRWKDYHD
FRQWLQXLW\VHWWLQJVHWLWWR.WKHPHWHUZLOOLQGLFDWH³´
ZKHQLWGHWHFWVFRQWLQXLW\