TECHNICAL INFORMATION
Page
100
Copyright
Trace Engineering Company, Inc.
5916 - 195th Street N. E.
Arlington, WA 98223
Telephone: 360/435-8826
Fax: 360/435-2229
www.traceengineering.com
SW Series Inverter/Charger
Part No. 2031-5
Rev. B: Sept 1, 1999
Type 8D batteries are available with either cranking or deep cycle construction. The deep cycle
versions are 12-volt batteries rated at 200 amp hours or so. Since they are most commonly used to
start truck engines, you should make sure you purchase the deep cycle version.
SEALED LEAD ACID BATTERIES
CAUTION: IF USING GELLED BATTERIES, THE BATTERY CHARGER MUST BE SET TO THE
APPROPRIATE SETTINGS OR BATTERY DAMAGE WILL OCCUR.
Another type of deep cycle battery construction is the sealed "valve regulated" lead acid battery. They
are a rechargeable battery which recombines suppressed gases, thus eliminating the need to add
water. Since they are tightly sealed, these batteries will not leak and can be installed in certain
applications where ’liquid type’ batteries could not be installed.
While there are many manufacturers of quality non-sealed batteries, there are only a few
manufacturers of suitable sealed batteries. Don’t confuse sealed batteries with “maintenance free”
batteries - the later is typically a standard liquid electrolyte type battery without caps for adding water -
when the electrolyte gets low you replace the battery.
The advantages of true “deep cycle” sealed batteries are no maintenance (does not require acid
checks or periodic watering), long life (800 cycles claimed) and low self-discharge. The disadvantage
is high initial cost and because water cannot be added, they are less tolerant of overcharging.
Two methods are used to seal batteries by a process of immobilizing the electrolyte, which in turn
eliminates free-flowing acid. Both these methods can be used in inverter applications.
Gel Cell: Silica gel is added to the electrolyte, causing it to 'set' in gelatin form.
Absorbed Glass Mat (AGM): Highly absorbent glass mat separators are used between each
plate to retain the liquid electrolyte.
Even with all the advantages of sealed batteries, there is still a place for the standard flooded deep
cycle battery. Sealed batteries will cost 2 to 2.5 times as much as “liquid” or flooded batteries. In many
installations, where the batteries are set in an area where you don't have to worry about fumes or
leakage, a standard or industrial deep cycle is a better economic choice.
NICAD AND NICKEL IRON (NIFE) BATTERY
Trace inverters and battery chargers are optimized for use with lead acid batteries that have a nominal
voltage of 2.0 volts per cell. NiCad/NiFe batteries (also called alkaline batteries) have a nominal cell
voltage of 1.2 volts per cell. The nominal voltage of a NiCad/NiFe battery bank can be made the same as
a lead acid bank just by juggling the number of cells (10 cells for 12 volts, 20 cells for 24 volts and 40 cells
for 48 volt systems) However, the NiCad/NiFe battery bank must be charged to a higher voltage to fully
recharge and will drop to a lower voltage during discharging compared to a similarly sized lead acid type
battery. This makes the job for the inverter/charger much more difficult.
The easiest way to use NiCad/NiFe batteries with a 24 volt inverter is to use nineteen NiCad/NiFe cells in
the battery bank instead of the usual twenty. This will reduce the battery bank charging voltage
requirements to about the same level as a lead-acid bank; so more standard charger settings can be
used. The problem with this approach is that the battery voltage will drop as low as 18 volts to fully
discharge the battery.
A second option on 12, 24 and 48-volt systems is to adjust the SET BULK VOLTS DC to its maximum
setting. This will provide a complete charge although it may require a longer charging period to completely
recharge the battery compared to using a higher charge voltage (or lesser number of cells) were used.
The ABSORPTION TIME setting may be set shorter than with lead acid batteries since NiCad/NiFe
batteries do not require an absorption stage. If the battery storage requirements are large, industrial grade
2 volt batteries are often more suitable.
Note: In alternative energy applications (solar, wind, hydro) all DC charge controllers must be set to a
level below the inverter HIGH BATTERY CUT OUT setting or the inverter may shut off unexpectedly.
Summary of Contents for SW II - REV 4.01
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