TP TP 235 MOBILE User Manual Download | Manualshive

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Copyright 2015

54

User Manual: TP 235 MOBILE / TP 275 MOBILE from date 01.12.2016

11

Hydraulics

11.1

Replacing hydraulic hoses

If a hydraulic hose bursts, it must be replaced. All TP hydraulic hoses are stamped with a product
number in the hose's fitting. This product number is used to identify the hydraulic hoses.

When replacing hydraulic hoses, always use original TP hoses.

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Summary of Contents for TP 235 MOBILE

Page 1: ...1 User Manual TP 235 MOBILE TP 275 MOBILE from date 01 12 2016 User Manual and Spare Parts Catalogue TP 235 MOBILE TP 275 MOBILE...

Page 2: ...d maintenance to ensure working with the wood chipper will be safe and profitable Linddana A S Hans Anker Holm CEO Your local dealer is always available with spare parts advice and guidance Dealer sta...

Page 3: ...______________________________________ and accompanying extra equipment is in conformity with the requirements of the Machinery Directive Directive 06 42 EC and with the national legislation which tra...

Page 4: ...Start up and commissioning the wood chipper 30 8 5 Connecting and disconnecting instructions 31 8 6 Foldable funnel 33 8 7 TP TURNTABLE 34 9 TP NAVIGATOR 36 9 1 Key 36 9 2 Operating TP NAVIGATOR 36 9...

Page 5: ...m TP NAVIGATOR 63 12 4 Electrical diagram trailer 65 13 Troubleshooting 67 14 Warranty terms wood chipper 68 15 Technical data wood chipper 69 16 Extra equipment 72 16 1 TP CHIP KIT 72 16 2 TP TOOLKIT...

Page 6: ...e design of the machine is strictly prohibited In the event that modifications are made Linddana A S disclaims all liability 4 1 Mandatory Instructions and Warnings 4 1 1 Before use ALWAYSread the use...

Page 7: ...e wood chipper ALWAYS ensure there is more than 600 mm of clearance between the ground and the wood chipper s lowest funnel edge and that it stands on a level surface ALWAYS ensure that all of the saf...

Page 8: ...and over may do so under the supervision of an adult NEVER operate the wood chipper if under the influence of alcohol or narcotic substances NEVER operate the wood chipper on uneven or inclined surfac...

Page 9: ...distance of 20 m must be maintained in the direction of where the woodchip is ejected NEVER operate the wood chipper without support from the jack and support leg or from the vehicle s trailer hitch N...

Page 10: ...sh the safety bar into the STOP position if a dangerous situation arises see chapter 8 ALWAYS keep body parts away from the funnel and wood chipper s other moving parts ALWAYS stand at the side of the...

Page 11: ...275 MOBILE from date 01 12 2016 11 ALWAYS use a rod to push short pieces of tree into the rollers ALWAYS feed the wood chipper with the thick end of the log first ALWAYS feed the wood chipper so that...

Page 12: ...ith the thin end of the log first NEVER attempt to remove any trapped material from between the feed rollers before the wood chipper has stopped the key has been removed and the revolving roller has b...

Page 13: ...om during transport Remember to ensure that the transport lock is engaged ALWAYS keep the ejector spout within the width of the machine during transport Remember to ensure that the ejector spout is se...

Page 14: ...Copyright 2015 14 User Manual TP 235 MOBILE TP 275 MOBILE from date 01 12 2016 NEVER park the wood chipper on inclined or uneven surfaces...

Page 15: ...ensure that all of wood chipper bolts are fitted and tightened securely and that all of the safety devices are fitted and function properly ALWAYS ensure that the knives counterknives and rollers are...

Page 16: ...p Warning Crushing hazard Warning Rotating rollers Warning Crushing hazard Warning Rotating belts Warning Hot surface Warning Danger of severed limbs Warning Crushing hazard Warning Do not step on the...

Page 17: ...Warning Do not park on uneven or inclined surfaces Warning Do not operate the wood chipper without support from the jack and support leg or from the vehicle s trailer hitch Warning Do not operate the...

Page 18: ...0 dB A The values stated above are subject to the common uncertainty of the measuring method and the estimated variation in a product series for the type of machine Detailed information about the meas...

Page 19: ...Manual TP 235 MOBILE TP 275 MOBILE from date 01 12 2016 19 6 Handling Lifting point The wood chipper is equipped with a lifting point which must be used whenever it is lifted by a crane or other lift...

Page 20: ...es by hand Remove any foreign bodies 3 Check that the knives run clear of the counterknives 4 Ensure that the distance between the knives and counterknives is correct The distance is stated in chapter...

Page 21: ...been closed again Opening the disc housing 1 Check that the wood chipper s key is removed from the ignition and the disc has stopped moving 2 Lower the ejector spout all the way to the bottom If the m...

Page 22: ...ver over the in feed The cover is locked with an external catch on each side 7 Open the top part of disc housing until it meets the stop see illustration below 8 Turn the disc until the yellow disc lo...

Page 23: ...keep fingers away from the knives when the disc turns see illustration below 2 Lock the top part of the disc housing see illustration below 3 Tighten the three bolts to secure together the top and bo...

Page 24: ...SERVICE To open TP EASY SERVICE the left side cover has to be opened The cover is locked with an external catch on each side Opening the cover over the in feed will make accessing the disc easier The...

Page 25: ...d release the lock by pulling the locking handle 2 2 Push the in feed back into position against the disc housing 3 Tighten the three bolts to secure together the in feed and disc housing see the illu...

Page 26: ...that foreign bodies can be removed from the in feed the springs must be removed see illustration below 1 Open the cover over the in feed The cover is locked with an external catch on each side 2 Usin...

Page 27: ...e after another by placing the strap around the spring s eyes and pulling on both ends of the fibre strap the strap is a part of the TP TOOLBOX Once the spring has been pulled in across the spring hol...

Page 28: ...The rollers rotate inwards and the material is drawn into the wood chipper Position B The rollers rotate outwards and the material is pushed out of the wood chipper Position 0 The rollers stop When th...

Page 29: ...loosen the sliding bolt 3 and turn the handle 1 180 degrees until the sliding bolt 3 one again can lock the handle 1 The tilting spout is operated using the handle 4 which tilts away from the front po...

Page 30: ...tions for TP NAVIGATOR in chapter 9 This ensures that there is always the correct in feed speed independent of the disc s rpm The table shown below provides the actual rpm of the feed rollers with the...

Page 31: ...he wood chipper must always be coupled uncoupled on a level surface Coupling with straight drawbar 1 Connect the wood chipper to the vehicle by securing the wood chipper s socket coupling 1 onto the t...

Page 32: ...is connected to the vehicle s trailer hitch 2 Connect the wood chipper to the vehicle by securing the wood chipper s socket eye coupling 2 onto the trailer hitch on the vehicle 3 Fit the safety wire...

Page 33: ...port on public roads Transport position 1 Pull the sliding bolt 1 out while pulling the lever 2 out 2 Now fold up the funnel by lifting the lever 2 use both hands 3 Once the funnel is folded up secure...

Page 34: ...always be in the transport position during transport on public roads Transport position 1 Ensure the wood chipper is in position with the front at the ball and socket coupling and that the two locking...

Page 35: ...ion Before using the TP TURNTABLE ensure that the transport lock has been unlocked 1 Take hold of the handle 1 press down the release 2 all the way to the bottom 2 Next turn the funnel to the desired...

Page 36: ...tart The key is equipped with an ignition lock so that if an attempt has been made to start the wood chipper the key must be turned to the off position before another attempt at ignition can be made T...

Page 37: ...transport lock as described under TP VARIO SPOUT in Sec 8 automatically engages when the ejector spout is lowered to the lowest position 3 TP VARIO SPOUT up Note that the transport lock as described u...

Page 38: ...ator sees when the wood chipper is switched on or when HOME is pressed This page contains all of the information about the wood chipper The CHIPPER page displays the following four instruments 1 TP CH...

Page 39: ...shows information about the engine The ENGINE page displays the following four instruments 1 The engine s actual rpm 2 Engine lights Green OK Red orange not OK a Battery requires charging b Oil press...

Page 40: ...following five instruments 1 Total number of working hours before the next service of the wood chipper The service interval can be reset See PROTECTED SETTINGS 2 Total number of working hours until th...

Page 41: ...ettings 1 Set when the TP NAVIGATOR must warn of low diesel level Recommended value is 10 l 2 Only for TP TURNTABLE models The user can switch on off the rotary light The light is used to warn other r...

Page 42: ...Both menus are password protected 1 Access only for authorised personnel The technical parameters related to the wood chipper s function can be adjusted 2 The service counter for the engine and the wo...

Page 43: ...be inspected every day This includes opening the disc housing and checking the feed disc knives counterknives triangle scraper and square scrapers This will ensure that unexpected stoppages are avoide...

Page 44: ...and tear X 10 2 Hydraulic oil table 1 Always execute before use Pay particular attention to ensuring that the rollers do not rotate when the safety bar is in the stop position 2 Lubricate two lubrica...

Page 45: ...d radiator X Check fuel hose X Replace engine oil3 4 X Replace oil filter3 4 X Replace fuel filter3 4 X Replace coolant4 X Replace the hose to the intake manifold hose between the air filter and intak...

Page 46: ...s Do not mix oils of different types brands Old hydraulic oil must be handed in to the municipal receiving station Replacing of hydraulic oil and return filter 1 Open the cover above the in feed 1 and...

Page 47: ...al 5 When the tank is almost empty suck the tank empty using an oil suction device 6 Replace the return filter 7 with a new filter 7 Screw the drain plug 6 back on 8 Remove the breather plug 8 and slo...

Page 48: ...chapter 7 2 Remove the bolts 2 that hold the knives and clamping plates 3 sliver breaker securely to the disc 3 Remove the knives and sharpen replace 4 Carefully clean the knives 1 clamping plates 3 s...

Page 49: ...a carborundum stone The grinding process must be wet grinding with a header Never use an angle grinder or a similar tool for grinding the knives When grinding knives ensure that the width of the kniv...

Page 50: ...described in chapter 7 2 Remove the bolts 1 that hold the respective counterknife 2 3 in place 3 Take out the counterknife 2 3 and reverse replace 4 Carefully clean the counterknife 2 3 and contact su...

Page 51: ...The square scrapers belong together as a set and must always be replaced in pairs Changing the square and triangle scrapers 1 Open the disc housing as described in chapter 7 2 Remove the two square s...

Page 52: ...er Cleaning procedure 1 Stop the wood chipper and the engine Open the bonnet and lift the filter out of the track 2 Filter cleaning procedure Knock the dust off carefully by hitting the frame of the f...

Page 53: ...ood chipper the cable that is connected to the battery s negative pole must always be disconnected look for the symbol on the battery Charging the battery If the battery is to be charged from another...

Page 54: ...draulics 11 1 Replacing hydraulic hoses If a hydraulic hose bursts it must be replaced All TP hydraulic hoses are stamped with a product number in the hose s fitting This product number is used to ide...

Page 55: ...Copyright 2015 User Manual TP 235 MOBILE TP 275 MOBILE from date 01 12 2016 55 11 2 Hydraulics diagram TP 235 MOBILE...

Page 56: ...Copyright 2015 56 User Manual TP 235 MOBILE TP 275 MOBILE from date 01 12 2016 11 3 Hydraulics diagram TP 275 MOBILE...

Page 57: ...For the engine both in diagram form and the full power line TP NAVIGATOR has the diagram and overview of the connections The diagrams and power line are so comprehensive that they are divided into sev...

Page 58: ...Copyright 2015 58 User Manual TP 235 MOBILE TP 275 MOBILE from date 01 12 2016 Part 2 of engine diagram...

Page 59: ...Copyright 2015 User Manual TP 235 MOBILE TP 275 MOBILE from date 01 12 2016 59 Part 3 of engine diagram...

Page 60: ...Copyright 2015 60 User Manual TP 235 MOBILE TP 275 MOBILE from date 01 12 2016 12 2 Power line on engine The power line from the engine is also divided into several illustrations Part 1...

Page 61: ...power line engine The only difference on the TP 235 and TP 275 is that the TP 235 has 3 INJ injector injector valves and TP 275 has 4 INJ injector injector valves The model shown is a TP 235 The last...

Page 62: ...Copyright 2015 62 User Manual TP 235 MOBILE TP 275 MOBILE from date 01 12 2016 Part 3 power line engine...

Page 63: ...ual TP 235 MOBILE TP 275 MOBILE from date 01 12 2016 63 12 3 Diagram TP NAVIGATOR Diagram of de central job computer Jobmini Diagram of fuses Ignition fuse EGR valve fuse Main relay fuse Start relay f...

Page 64: ...Copyright 2015 64 User Manual TP 235 MOBILE TP 275 MOBILE from date 01 12 2016 Connections diagram TP NAVIGATOR...

Page 65: ...Copyright 2015 User Manual TP 235 MOBILE TP 275 MOBILE from date 01 12 2016 65 12 4 Electrical diagram trailer 12 4 1 TP 235 275 MOBILE 12 4 2 TP 235 275 T MOBILE...

Page 66: ...Copyright 2015 66 User Manual TP 235 MOBILE TP 275 MOBILE from date 01 12 2016 12 4 3 Indicator relay TP 235 275 MOBILE og TP 235 275 T MOBILE...

Page 67: ...ilter is blocked The pressure control valve at the roller speed regulator is dirty Hydraulic oil is worn The oil pump is worn or damaged The oil engine is worn or damaged Let the wood chipper cool dow...

Page 68: ...Copyright 2015 68 User Manual TP 235 MOBILE TP 275 MOBILE from date 01 12 2016 14 Warranty terms wood chipper Refer to the delivered warranty certificate...

Page 69: ...5 6 5 95 Deadweight without extra equipment kg 1860 2002 2219 2272 Permitted total weight kg 1950 2200 2400 2400 Type TP 275 MOBILE TP 275 MOBILE TP 275 T MOBILE TP 275 T MOBILE Turntable No No Yes Ye...

Page 70: ...Copyright 2015 70 User Manual TP 235 MOBILE TP 275 MOBILE from date 01 12 2016 Dimensional drawing for TP 235 275 MOBILE...

Page 71: ...Copyright 2015 User Manual TP 235 MOBILE TP 275 MOBILE from date 01 12 2016 71 Dimensional drawing for TP 235 275 T MOBILE...

Page 72: ...e beneficial if the facing plate and the sliver breakers are removed This will increase the capacity of the wood chipper and save fuel It is also recommended that the facing plate and the sliver break...

Page 73: ...n the knife sliver breaker 2 and contact surface 5 When fitting the sliver breaker the bolts must be lightly oiled m 0 125 i e light oil WD 40 or an equivalent product Do not use copper grease MoS2 or...

Page 74: ...date 01 12 2016 16 2 TP TOOLKIT The TP TOOLKIT contains Tool bag Combination wrench 13 mm Combination wrench 19 mm Grinding stone Flexovit Precision feeler gauge 1 5 x 150 mm Torque wrench 5 30 kPm W...

Page 75: ...chipper is stabilised with the support leg and nose wheel set so that it cannot tip over 2 Fit the TP SPARE WHEEL 1 onto the wood chipper using four bolts 2 Removing the spare wheel 1 Ensure that the...

Page 76: ...nge 1 Use the jack to lift wood chipper using one of the two lifting points 7 depending on which wheel is to be replaced Always put blocks against the wheel until you change the wheel 2 Remove the whe...

Page 77: ...heel and fitting for fitting the wheel Fitting TP SPARE WHEEL 1 Remove the two hydraulic hose supports 1 below the funnel 2 Fit the TP SPARE WHEEL 3 onto the underside of the wood chipper using four b...

Page 78: ...the pin 4 in either end of the shaft 5 in the spare wheel support 3 Next pull the shaft 5 while holding the handle 6 4 Lower the handle 6 by hand as slowly as possible then let go 5 Go to the opposit...

Page 79: ...nding on which wheel is to be replaced Always put blocks against the wheel until you change the wheel 2 Remove the wheel bolts 10 that secure the wheel to the wheel axle 3 Now replace the wheel with t...

Page 80: ...80 User Manual TP 235 MOBILE TP 275 MOBILE from date 01 12 2016 17 Spare Parts Catalogue...

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