Toyota PT398-02080 Installation Manual Download Page 29 | Manualshive

Page: 29 / 46

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TOYOTA

COROLLA

2010–

TVIP V4

PROCEDURE

REMOTE ENGINE STARTER (RES)

Page 29 of 46

Issue: A 03/12/10

12) V4 Harness Installation

(Passenger’s Cowl Area).

a) Connect the V4

2P

Connector, marked with Sky

Blue Tape, to the Vehicle’s

Pre-wire.

Secure both Connectors and

b)

the V4 Harness to the Vehicle

Harness with 2 Wire Ties.

Install the

c)

Gateway ECU.

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Summary of Contents for PT398-02080

Page 1: ...e g Panel Pry Tool 1 Toyota SST 00002 06001 01 Side Cutters Torque Wrench 36 in lbf 4 07 N m 66 4 in lbf 7 5 N m 70 8 in lbf 8 0 N m Utility Knife Tape Clear Electrical Socket 10mm extension Pliers N...

Page 2: ...ion Checks 2 45 Legend Do not proceed until process has been completed Follow steps carefully to avoid damaging the Vehicle or Accessory Use caution to avoid injury Used in Figures to call attention t...

Page 3: ...ed Wire D WHITE TAPE E FUSE F RELAY G E4 8P WHITE H RES ECU I 20P WHITE for RES ECU J 8P WHITE for RES ECU K WIRE TERMINAL Green Red Wire L WIRE TERMINAL White Black Wire M 2P WHITE for Hood Switch N...

Page 4: ...V4 PREPARATION REMOTE ENGINE STARTER RES Page 4 of 46 Issue A 03 12 10 J WIRE TERMINAL Green Red Wire K WIRE TERMINAL White Black Wire S Hood Switch T 2P BLACK U 2P WHITE T K S L T U Wire Harness Out...

Page 5: ...edures that can be identified by looking at the Vehicle s Key If the Vehicle s Key does not have G on it 1 You can use Kit PN PT398 02080 or PT398 02100 2 You MUST Use the Phase 3 Registra tion see re...

Page 6: ...tery Cable Position as it will be re installed in the same position CAUTION Do not touch the Positive Terminal For Bolt on Engine Covers Remove the Engine Cover c Remove 2 Nuts For Clip on Engine Cove...

Page 7: ...ock a Assembly Remove 3 Bolts Remove the Hood Lock b Cable from the Hood Lock Release the Spring from the c Hood Lock Cut the Harness Clamp from d the Hood Switch Harness Make sure to hold the Hood Sw...

Page 8: ...ever Make sure the Hood Switch Lever is positioned properly If the Hood Switch is Broken RES will not function Route the Hood Switch f Harness as shown Reinstall the Spring g CAUTION Make sure that th...

Page 9: ...e 2P Connectors j and Wire Harness Under the Radiator Reinforcement Brace CAUTION Wrap the Hood Latch in a small blanket before continuing with the Hood Switch Harness routing Fig 2 7 Side Cutters Fig...

Page 10: ...N m 70 8 in lbf 8 0 N m 3 2 1 1 2 3 TIGHTEN Torque Wrench Fig 2 10 Side Cutters Fig 2 9 l Route and secure the Hood Switch Harness as shown 4 Wire Ties and 2 Harness Clamps Reinstall the Hood Lock m...

Page 11: ...Lower Steering Column Cover 7 Lower Dash Brace 8 Left Hand Lower Dash Cover 9 Center Console Lower Trim 10 Center Console Upper Trim 11 IP Panel Trim 12 IP Panel Disconnect all Corresponding Connecto...

Page 12: ...ARTER RES Page 12 of 46 Issue A 03 12 10 Remove the Passenger s b Step Cover Remove the Passenger s c Cowl Cover Disconnect the Dampener d from the Glove Box Remove the Glove Box e Fig 3 4 Nylon Panel...

Page 13: ...Claw CAUTION Do not force this clip as it is very easy to break Nylon Panel Removal Tool Fig 3 5 Fig 3 6 Dislodge the Back Clips on i both sides Release the Front Clips on j both sides Insert the Key...

Page 14: ...ove the Lower Dash k Brace Remove 2 Nuts Disconnect the Vehicle Harness Clip from the Brace CAUTION Sharp metal edges Remove the Left Hand Lower l Dash Panel Nylon Panel Removal Tool Fig 3 9 10mm Sock...

Page 15: ...RTER RES Page 15 of 46 Issue A 03 12 10 Remove the IP Panel s Trim p Remove the Center o Console s Left Upper Trim Nylon Panel Removal Tool Fig 3 12 Nylon Panel Removal Tool Fig 3 13 Nylon Panel Remov...

Page 16: ...Locate the Vehicle Harness a Clamp below the Steering column on the Drivers Side Secure the White Tape b Marker to the Vehicle Harness with 1 Wire Tie Secure the V4 Harness and c its Relay to the Veh...

Page 17: ...ER RES Page 17 of 46 Issue A 03 12 10 Disconnect the Vehicle 14P f Connector from the Driver s Side Junction Box V4 ONLY Route the two 14P V4 d Connectors toward the Driver s Side Junction Block Secur...

Page 18: ...14P k Connector from the V5 Connector V4 V5 ADD ON ONLY Cut the Wire Tie securing the i V5 14P Connector Cut the Wire Tie securing the j V5 Harness to the Vehicle Harness Plug the V4 14P Connectors g...

Page 19: ...14P o Connectors to the Vehicle Harness with 1 Wire Tie Secure the V4 and V5 p Harnesses to the Vehicle Brace with 1 Wire Tie Connect the Vehicle 14P n Connector to the V4 14P Connector Route the two...

Page 20: ...of 46 Issue A 03 12 10 5 V4 Harness Installation IP Panel GO BACK to the White Tape Marker Route the Red Wire upward a as shown Secure the Red Wire and b the Bundled up Black Wire to the Vehicle Harn...

Page 21: ...om Pin 1 on the 40P Vehicle Connector Bundle up the excess TVIP f wire and secure to the Vehicle Harness with 1 Wire Tie 6 V4 Harness Installation Steering Column Disconnect the 8P IG a Connector Remo...

Page 22: ...cure the V4 Harness to f the Vehicle Harness with 1 Wire Tie NOTE Verify that the Steering Column Tilts and Telescopes without interference and there is no tension on the connectors Route the V4 Harne...

Page 23: ...Page 23 of 46 Issue A 03 12 10 Route the V4 Harness s 8P b and 20P Connectors as shown Secure the V4 Harness to the c Vehicle Harness with 1 Wire Tie as shown 8 Hood Switch Harness Routing Continued...

Page 24: ...Rubber Nipple Secure the Pin Terminals d from the Hood Switch Harness to the Wire Routing Tool with Electrical Tape Cut the Large Nipple e NOTE Do not cut the Small Nipple CAUTION Do not damage the P...

Page 25: ...10 Using 1 2 Piece of Butyl h Tape fill the opening of the Grommet Secure with Electrical Tape i Re rotate the Grommet j Re fit the Grommet into the k Firewall CAUTION Makes sure that the Grommet seat...

Page 26: ...Page 26 of 46 Issue A 03 12 10 9 RES ECU and Gateway ECU Preparation Attach the RES Bracket to a the RES ECU as shown Attach the Gateway ECU b Bracket to the Gateway ECU as shown V4 Installation 10 G...

Page 27: ...he b 8P Connector to the RES ECU Connect the 20P Connector c to the RES ECU Route the V4 Harness d securing it with 2 Wire Ties 11 Hood Switch Pin Disconnect the Empty a 2P Connector from the V4 Harne...

Page 28: ...rness into the Connector Insert the Terminal on the d GREEN RED Wire of the Hood Switch Harness into the Connector VERIFY Terminal Pins are properly inserted and do not come out Close the Terminal Ret...

Page 29: ...29 of 46 Issue A 03 12 10 12 V4 Harness Installation Passenger s Cowl Area a Connect the V4 2P Connector marked with Sky Blue Tape to the Vehicle s Pre wire Secure both Connectors and b the V4 Harnes...

Page 30: ...E STARTER RES Page 30 of 46 Issue A 03 12 10 Connect the d V4 5P Connector to the Gateway ECU Route the V4 Harness down e towards the Passenger s Cowl Area Secure the V4 Harness to f the Vehicle Harne...

Page 31: ...age 31 of 46 Issue A 03 12 10 Secure the V4 Harness to h the Vehicle Harness with 1 Wire Tie Locate and disconnect i the 13P Connector from the Passenger s Cowl Connector Block Plug the V4 j 13P Conne...

Page 32: ...nnector and the V4 Harness to the Vehicle Harness with 1 Wire Tie NOTE Do not secure Female Connector or its wire 13 Registration Preparation Reassemble the Vehicle a Note Make sure that all Connector...

Page 33: ...dures that can be identified by looking at the Vehicle s Key If the Vehicle s Key does not have G on it 1 Make sure you used Kit PN PT398 02080 or PT398 02100 2 You MUST perform Phase 3 Registration S...

Page 34: ...ative Battery Cable CAUTION Do not touch the Positive Terminal Locate the 1P RES c Diagnostic Connectors in the Passenger s Side Cowl Area and connect them NOTE Once connected you will have 10 minutes...

Page 35: ...stop the i Engine LOOK For the Hazard Lights to flash Once IF THIS PROCEDURE FAILED The Hazard Lights flash Twice Disconnect the V4 Harness s 1P RES Diagnostic Connectors Start again from step c Turn...

Page 36: ...r times ending in the closed position This step needs to be completed in 35 seconds Look for the Immobilizer LED s to turn on for 1 Second and go off After 1 Second look for the t Immobilizer LED to...

Page 37: ...y twice IF THIS PROCEDURE FAILED The Hazard Lights flash Three Times Disconnect the V4 Harness s 1P RES Diagnostic Connectors Start again from step c After a successful Registra z tion Disconnect the...

Page 38: ...orarily reconnect the b Negative Battery Cable CAUTION Do not touch the Positive Terminal Locate the 1P RES c Diagnostic Connectors in the Passenger s Side Cowl Area and connect them NOTE Once connect...

Page 39: ...5 Start the Engine h After 10 seconds stop the i Engine LOOK For the Hazard Lights to flash Once IF THIS PROCEDURE FAILED The Hazard Lights flash Twice Disconnect the V4 Harness s 1P RES Diagnostic Co...

Page 40: ...emove and Insert the Key 6 p times Turn the Key to the ON q position Close the Driver s Door r Open and Close the Door 7 s times ending in the closed position This step needs to be completed in 35 sec...

Page 41: ...w Look for the Hazards to flash x twice IF THIS PROCEDURE FAILED The Hazard Lights flash Three Times Disconnect the V4 Harness s 1P RES Diagnostic Connectors Start again from step c After a successful...

Page 42: ...aner c and cleaning method clean the indicated area on the key Use a piece of Clear Tape to d lift the label off its protective backing CAUTION Do not touch the adhesive surface Attach the Key Label a...

Page 43: ...ION Do not touch the positive terminal Clean up and Remove trash c Sealed in its protective bag d place the Owner s Manual in the Glovebox Reset the Power Windows e Turn the ignition ON Lower the Wind...

Page 44: ...1 Press the remote control s lock button twice within 2 seconds then press and hold the lock button for 3 seconds The hazard lights flash after 3 seconds The engine starts The hazard lights flash rep...

Page 45: ...lfunction Tire Pressure Monitoring System TPMS Prior to TPMS activation and Pre delivery Service PDS of the Vehicle the TPMS light will blink when IG is turned on After TPMS activation and PDS of the...

Page 46: ...tem if equipped Audio Video if equipped HVAC Steering Wheel Audio Control if equipped Rear Window Defogger if equipped Front Windshield Defogger if equipped Accessory Power Socket if equipped Side Mir...

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