Toyota 2003 COROLLA, Repair Manual Supplement

Page: 704 / 923

G35811
1 3 5 4 2
-- ENGINE MECHANICAL CYLINDER HEAD GASKET (1ND--TV)
14--71
COROLLA Supplement (RM1129E)
23. REMOVE NOZZLE LEAKAGE PIPE ASSY (See page 11--8)
24. REMOVE INJECTOR ASSY (See page 11--8)
25. REMOVE FUEL INLET PIPE SUB--ASSY (See page 11--16)
SST 09023--38401
26. REMOVE INJECTION OR SUPPLY PUMP ASSY (See page 11--16)
27. REMOVE FLOOR PANEL BRACE FRONT (See page 15--2)
28. REMOVE EXHAUST PIPE ASSY FRONT (See page 13--17)
29. REMOVE EXHAUST PIPE (See page 13--17)
30. REMOVE TURBO INSULATOR NO.1 (See page 13--17)
31. REMOVE EXHAUST MANIFOLD CONVERTER SUB--ASSY (See page 13--17)
32. REMOVE TURBO OIL INLET PIPE (See page 13--17)
33. REMOVE TURBO OIL OUTLET PIPE (See page 13--17)
34. REMOVE INTERCOOLER AIR HOSE (See page 13--17)
35. REMOVE TURBOCHARGER SUB--ASSY (See page 13--17)
36. REMOVE EXHAUST MANIFOLD
(a) Remove the 2 bolts, then remove the manifold stay.
(b) Remove the 2 bolts, then remove the exhaust manifold heat insulator No. 1.
(c) Remove the 5 nuts, then remove the exhaust manifold w/ turbocharger.
37. REMOVE FAN AND GENERATOR V BELT (See page 14--4)
38. REMOVE GENERATOR ASSY (See page 19--9)
39. REMOVE WATER PUMP PULLEY (See page 16--9)
SST 09960--10010 (09962--01000, 09963--00700)
40. REMOVE WATER PUMP ASSY (See page 16--9)
41. REMOVE CYLINDER HEAD COVER SUB--ASSY (See page 14--6)
42. REMOVE VACUUM PUMP ASSY (See page 32--3)
43. SET NO. 1 CYLINDER TO TDC/COMPRESSION (See page 14--45)
44. REMOVE CRANKSHAFT DAMPER SUB--ASSY (See page 17--5)
SST 09960--10010 (09962--01000, 09963--01000)
45. REMOVE ENGINE MOUNTING INSULATOR SUB--ASSY RH (See page 17--5)
46. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING BRACKET (See page 17--5)
47. REMOVE TIMING CHAIN COVER NO.2 (See page 17--5)
48. REMOVE OIL PUMP ASSY (See page 17--5)
49. REMOVE OIL PUMP SEAL (See page 17--5)
50. REMOVE CHAIN TENSIONER ASSY NO.1 (See page 14--45)
51. REMOVE CHAIN TENSIONER SLIPPER (See page 14--45)
52. REMOVE CHAIN VIBRATION DAMPER NO.1 (See page 14--45)
53. REMOVE CHAIN SUB--ASSY (See page 14--45)
SST 09960--10010 (09962--01000, 09963--01000)
54. REMOVE CAMSHAFT
(a) Remove the 10 bolts of the camshaft bearing caps in the
sequence shown in the illustration, and then remove the
5 camshaft bearing caps.
NOTICE:
S
Using several steps, uniformly loosen the bolts while
keeping the camshaft level.
S
Take care not to remove the camshaft bearing cap No.
3.
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