Toyota 2003 COROLLA, Repair Manual Supplement

Page: 688 / 923

141ZU -- 01
G35846
Timing Mark Straight Pin
G36399
Timing Mark
Paint Mark
-- ENGINE MECHANICAL CAMSHAFT (1ND -- TV)
14 -- 55
COROLLA Supplement (RM1129E)
REPLACEMENT
1. DISCONNECT CABLE F ROM NEGAT IVE BATTERY TERMINAL
2. REMOVE FRONT W HEEL RH
3. REMOVE ENGINE UNDER COVER RH (TMC MADE)
(See page 13 -- 17 )
4. REMOVE ENGINE UNDER COVER RH (EXCEPT TMC MADE) (See page 13 -- 17 )
5. REMOVE RADIATOR SUPPORT OPENING COVER (See page 14 -- 6 )
6. DRAIN ENGINE COOLANT (See page 16 -- 7 )
7. REMOVE ENGINE COVER SUB -- ASSY NO.1 (See page 14 -- 6 )
8. REMOVE CYLINDER HEAD COVER SUB--ASSY (See page 14--6)
9. REMOVE VACUUM PUMP ASSY (See page 32--3)
10. REMOVE AIR CLEANER CAP SUB--ASSY (See page 13--17)
11. REMOVE EGR COOLER ASSY (See page 12--5)
12. REMOVE VACUUM REGULATING VALVE (See page 11--8)
13. REMOVE INJECTION PIPE CLAMP NO.1 (See page 11--8)
14. REMOVE NOZZLE LEAKAGE PIPE ASSY (See page 11--8)
15. REMOVE FUEL INLET PIPE SUB--ASSY (See page 11--16)
SST 09023--38401
16. REMOVE INJECTION OR SUPPLY PUMP ASSY (See page 11--16)
17. REMOVE CAMSHAFT
(a) Set the No. 1 cylinder to TDC/Compression.
(1)
Turn the crankshaft pulley until the grooves of the
crankshaft damper and oil pump are aligned.
(2) Check that the timing mark of the camshaft timing
sprocket and the straight pin hole of the camshaft
timing sprocket are in the positions shown in the il-
lustration.
HINT:
If not, turn the crankshaft damper 1 revolution (360
_
) to align
them as above.
(b) Put paint marks on the timing chain plates which align with
the timing marks of the camshaft timing sprocket.
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