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Q7 ASD Installation and Operation Manual

11

Opening and closing of enclosures or barriers should be possible only with the use of a key or a 
tool.

3.

Cabling — The power, filter, and motor cables shall be of the appropriate current rating. The 
cables shall be connected in accordance with the guidelines of the manufacturer and the applicable 
local and national agencies. A 4-core screened cable (such as RS 379-384) is to be used for the 
power and earth connections to minimize RF emissions. Control cabling must be screened using 

 

P/N RS 367-347 or a similar component.

4.

Grounding — The mains (input) ground shall be connected at the ground terminal provided on the 
filter. The filter and motor shall be grounded at the ground terminals provided in the ASD.

5.

Screening — The mains (input) screen is to be connected to the metallic back-plane at the filter; 
remove any finish coating as required. The screen over the filter output cables, the motor cable 
screen, and the control wire screens must be connected to the ASD case using glands or conduit 
connectors. The motor cable screen shall be connected to the motor case. When using a braking 
resistor, the cabling between the resistor and ASD shall also be screened. This screen shall connect 
to both the ASD enclosure and the resistor enclosure.

See the Q7 Filter Selection below for the recommended input filters for a given typeform.

Table 1.

Q7 Filter Selection Table

230V

Filter

Number

460V

Filter

Number

600V

Filter

Number

VT130Q7U2010B

FN258-7

VT130Q7U4015B

FN258-7

VT130Q7U6015B

FN258-7

VT130Q7U2015B

FN258-7

VT130Q7U4025B

FN258-7

VT130Q7U6025B

FN258-7

VT130Q7U2025B

FN258-16

VT130Q7U4035B

FN258-7

VT130Q7U6035B

FN258-7

VT130Q7U2035B

FN258-16

VT130Q7U4055B

FN258-16

VT130Q7U6055B

FN258-16

VT130Q7U2055B

FN258-30

VT130Q7U4080B

FN258-16

VT130Q7U6080B

FN258-16

VT130Q7U2080B

FN258-30

VT130Q7U4110B

FN258-30

VT130Q7U6110B

FN258-16

VT130Q7U2110B

FN258-42

VT130Q7U4160B

FN258-30

VT130Q7U6160B

FN258-30

VT130Q7U2160B

FN258-75

VT130Q7U4220B

FN258-42

VT130Q7U6220B

FN258-42

VT130Q7U2220B

FN258-100

VT130Q7U4270B

FN258-55

VT130Q7U6270B

FN258-42

VT130Q7U2270B

FN258-100

VT130Q7U4330B

FN258-55

VT130Q7U6330B

FN258-55

VT130Q7U2330B

FN258-130

VT130Q7U4400B

FN258-75

VT130Q7U6400B

FN258-55

VT130Q7U2400B

FN258-180

VT130Q7U4500B

FN258-100

VT130Q7U6500B

FN258-75

VT130Q7U2500B

FS5236-180

VT130Q7U4600B

FN258-100

VT130Q7U6600B

FN258-100

VT130Q7U2600B

FS5236-300

VT130Q7U4750B

FS5236-130

VT130Q7U6750B

FN258-100

VT130Q7U2750B

FS5236-300

VT130Q7U410KB

FS5236-180

VT130Q7U610KB

FN258-130

VT130Q7U210KB

FS5236-500

VT130Q7U412KB

FS5236-300

VT130Q7U612KB

FS5236-180

VT130Q7U212KB

FS5236-500

VT130Q7U415KB

FS5236-300

VT130Q7U615KB

FS5236-180

VT130Q7U215KB

FS5236-500

VT130Q7U420KB

FS5236-300

VT130Q7U620KB

FS5236-300

VT130Q7U425KB

FS5236-500

VT130Q7U625KB

FS5236-500

VT130Q7U430KB

FS5236-500

VT130Q7U630KB

FS5236-500

VT130Q7U435KB

FS5236-500

VT130Q7U635KB

FS5236-500

VT130Q7U440KB

FS5236-500

Summary of Contents for Q7 Flow

Page 1: ...Q7 Adjustable Speed Drive Installation and Operation Manual Document Number 57246 001 Date June 2005 ...

Page 2: ...u are using the Q7 ASD Power Unit or the Q7 Flow both are truly Reliability in motion Important Notice The instructions contained in this manual are not intended to cover all details or variations in equipment types nor may it provide for every possible contingency concerning the installation operation or maintenance of this equipment Should additional information be required contact your Toshiba ...

Page 3: ...ad the manual completely before installing operating performing maintenance or disposing of this equipment This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review Dimensions shown in the manual are in metric and or the English equivalent Because of our commitment to continuous improvement Toshiba Inte...

Page 4: ...IBA INTERNATIONAL CORPORATION Q7 Adjustable Speed Drive Please complete the Warranty Card supplied with the ASD and return it to Toshiba by prepaid mail This will activate the 12 month warranty from the date of installation but shall not exceed 18 months from the shipping date Complete the following information and retain for your records Model Number ______________________________________________...

Page 5: ...6 Personnel Protection 7 System Setup Requirements 7 Operational and Maintenance Precautions 8 Service Life Information 9 CE Compliance Requirements 10 EMC Installation Guidelines 10 General EMC Guidelines for Consideration 10 CE Compliant Installation Guidelines 10 Motor Characteristics 12 Pulse Width Modulation Operation 12 Overload Protection Adjustment 12 Power Factor Correction 12 Light Load ...

Page 6: ...he ASD MTG KIT 30 System Operation 32 Operation Local 32 Default Setting Changes 32 Search for default setting changes 33 System Configuration and Menu Options 34 Root Menus 34 Output Frequency Screen 34 Setup Screen 34 Program Menu 34 Monitor Mode 35 Menu Navigation 36 Q7 Parameter Descriptions 43 Q7 Communications Numbers 134 Alarms Trips and Troubleshooting 144 Alarms and Trips 144 Alarms 145 U...

Page 7: ...sed in this manual they will be followed by important safety information that must be carefully adhered to The word DANGER preceded by the safety alert symbol indicates that an imminently hazardous situation exists that if not avoided will result in death or serious injury to personnel The word WARNING preceded by the safety alert symbol indicates that a potentially hazardous situation exists that...

Page 8: ...les of labels that may be found on the equipment CAUTION Excessive Loading of Operating Shaft Can Prevent Contactor From Closing Properly Resulting In Major Damage Do Not Use Contactor Shaft To Drive Accessories Such As Mechanical Interlocks Which Require More Than 5 Kgf cm Of Torque To Operate DANGER DO NOT OPEN THIS DOOR WHILE THE UNIT IS RUNNING THIS DOOR IS INTERLOCKED WITH ASD OPERATION HAZAR...

Page 9: ...ng damage Carefully unpack the equipment and check for parts that may have been damaged during shipping missing parts or concealed damage If any discrepancies are discovered it should be noted with the carrier prior to accepting the shipment if possible File a claim with the carrier if necessary and immediately notify your Toshiba sales representative DO NOT install or energize equipment that has ...

Page 10: ...ation for adjustment inspection and maintenance of the equipment refer to 2005 NEC Article 110 13 A noncombustible insulating floor or mat should be provided in the area immediately surrounding the electrical system Do Not mount the ASD in a location that would produce catastrophic results if it were to fall from its mounting location equipment damage or injury Do Not mount the ASD in a location t...

Page 11: ... shock and to help reduce electrical noise It is the responsibility of the person installing the ASD or the electrical maintenance personnel to provide proper grounding and branch circuit protection in accordance with the 2005 NEC and any applicable local codes T h e M e t a l O f C o n d u i t I s N o t A n A c c e p t a b l e G r o u n d Power Connections C o n ta c t W it h E n e r gi z e d W i...

Page 12: ... protected It is the responsibility of the person installing the ASD or the electrical maintenance personnel to setup the Emergency Off braking system of the ASD The function of the Emergency Off braking function is to remove output power from the drive in the event of an emergency A supplemental braking system may also be engaged in the event of an emergency For further information on braking sys...

Page 13: ...ility of the ASD installer or maintenance personnel to ensure that there is a fail safe in place i e an arrangement designed to switch the system to a safe condition if there is a fault or failure System safety features should be employed and designed into the integrated system in a manner such that system operation even in the event of system failure will not cause harm or result in personnel inj...

Page 14: ...has been turned off Turn the power on only after attaching or closing the front cover and Do Not remove the front cover of the ASD when the power is on Do Not attempt to disassemble modify or repair the ASD Call your Toshiba sales representative for repair information Do not place any objects inside of the ASD If the ASD should emit smoke or an unusual odor or sound turn the power off immediately ...

Page 15: ...ice Life Information Part Name Service Life Remarks Large Capacity Electrolytic Capacitor 5 Years When not used for long periods charge semi annually Cooling Fan 26 000 Hours CN Connectors 100 Connects Disconnects On board Relays 500 000 Actuations ...

Page 16: ...urge IEC1000 4 5 1995 2 KV line to line 4 KV line to earth Voltage Interruption IEC 1000 4 11 General EMC Guidelines for Consideration Input filters of the appropriate rating shall be used Proper grounding is a requirement Grounds shall be kept to the minimum length to accomplish the connection Grounds shall have low RF impedance A central ground shall employed in a complex system Paint or corrosi...

Page 17: ...en typeform Table 1 Q7 Filter Selection Table 230V Filter Number 460V Filter Number 600V Filter Number VT130Q7U2010B FN258 7 VT130Q7U4015B FN258 7 VT130Q7U6015B FN258 7 VT130Q7U2015B FN258 7 VT130Q7U4025B FN258 7 VT130Q7U6025B FN258 7 VT130Q7U2025B FN258 16 VT130Q7U4035B FN258 7 VT130Q7U6035B FN258 7 VT130Q7U2035B FN258 16 VT130Q7U4055B FN258 16 VT130Q7U6055B FN258 16 VT130Q7U2055B FN258 30 VT130Q...

Page 18: ...r correction capacitor or surge absorber to the output of the ASD If the ASD is used with a motor that is equipped with a capacitor for power factor correction remove the capacitor from the motor Connecting either of these devices to the output of the ASD may cause the ASD to malfunction and trip or the output device may cause an over current condition resulting in damage to the device or the ASD ...

Page 19: ...ASD are DC Injection Braking and Dynamic Braking For further information on braking systems see DC Injection Braking Current on pg 57 and Dynamic Braking Enable on pg 60 ASD Characteristics Over current Protection Each Q7 ASD model was designed for a specified operating power range The ASD will incur a trip if the design specifications are exceeded However the ASD may be operated at 100 of the spe...

Page 20: ...should be interlocked such that the ST CC connection is disconnected before the output contactor is opened Do Not open and then close a secondary magnetic contactor between the ASD and the motor unless the ASD is off and the motor is not rotating Note Re application of power via a secondary contact while the ASD is on or while the motor is still turning may cause ASD damage On some devices the ST ...

Page 21: ...ve or the process controller manufacturer for additional information about compatibility and signal isolation Use caution when setting the output frequency Over speeding a motor decreases its ability to deliver torque and may result in damage to the motor and or the driven equipment All Q7 ASDs are equipped with internal DC bus fuses However not all Q7 ASDs are equipped with internal primary power...

Page 22: ...les of measures that will help to combat noise problems Separate the input and output power conductors of the main circuit Do not install the input and output wires in the same duct or in parallel with each other and do not bind them together Do not install the input or output power conductors of the main circuit and the wires of the control circuit in the same duct or in parallel with each other ...

Page 23: ...rminals of the ASD at L1 R L2 S and L3 T Connect the output of the ASD to the motor from terminals T1 U T2 V and T3 W The input and output conductors and terminal lugs used shall be in accordance with the specifications listed in the section titled Cable Terminal Specifications on pg 159 Install a molded case circuit breaker MCCB or fuse between the 3 phase power source and the ASD in accordance w...

Page 24: ...ing the peak voltage rating or the allowable thermal rise time of the motor insulation will reduce the life expectancy of the motor For proper operation the carrier frequency must be 2 2 kHz or above except when operating in the Constant Torque or Variable Torque modes Startup and Test Perform the following checks before turning on the unit L1 R L2 S and L3 T are connected to the 3 phase input pow...

Page 25: ...nnect to CC to operate the unit S4 Discrete Input Emergency Off Multifunctional programmable discrete input RR Analog Input RR Multifunction programmable analog input 0 0 to 10 volt input 0 to 80 Hz output Reference CC Figure 9 on pg 25 RX Analog Input RX Multifunctional programmable analog input 10 to 10 VDC input 80 to 80 Hz output Reference CC Figure 10 on pg 25 II Analog Input II Multifunction...

Page 26: ... pg 90 when it is on This input terminal may be programmed to any 1 of the 68 functions that are listed in Table 7 on page 130 S3 The default setting for this terminal is Damper Feedback The function of this input as Damper Feedback is to provide an indication that the damper is open Connecting Damper Feedback to CC is required for normal system operation This discrete input terminal may be progra...

Page 27: ...he output frequency of the ASD As the output frequency of the ASD goes up so does the FP output pulse rate This terminal may be programmed to provide output pulses at a rate that is a function of the output frequency or the magnitude of any 1 of the 31 the functions listed in Table 6 on page 48 AM This output terminal produces an output current that is proportional to the output frequency of the A...

Page 28: ...terminals See the AM Terminal Assignment and the FM Terminal Assignment descriptions for further information on SW1 and SW2 SW1 TB1 0 1 mA 4 20 mA CN7A SW2 0 1 mA 4 20 mA Shown below are the TB1 input and output terminals of the Control Terminal Strip PCB For further information on these terminals see pg 19 RR P24 RES F A R S1 S2 S3 S4 C C A II Terminals OUT1 OUT2 ...

Page 29: ...tions protocol via Program Comm Settings Consult the ASD NANOCOM User s Manual P N 10572 1 000 000 for a complete listing of the setup requirements Half or Full duplex communications is available when using RS232 485 communications The jumpers at the JP1 and the JP2 connectors may be moved from one position to the other to facilitate either half or full duplex operation If no jumpers are used the ...

Page 30: ... RS485 Interface Pin CNU2 Pinout Controller PCB TTL RS232 RS485 Interface 1 P24 P24 1 P24 P24 2 Gnd Gnd 2 Gnd Gnd 3 Tx RXA 3 Rx Tx 4 Rx TXA 4 Gnd Gnd 5 Rx TXB 5 Tx Rx 6 Tx RXB 6 Gnd Gnd 7 RS232 485 CNU3 Pin 7 7 Open Open 8 Gnd Gnd 8 Gnd Gnd Pin Number CNU3 Pinout Controller PCB 1 RS232 485 Signal 2 RS232 485 Signal 3 RS232 485 Signal Gnd 4 Shield Pin Number Function Pin Number Function 1 PP 14 II ...

Page 31: ...ircuit Configurations Figure 8 Discrete Input Figure 9 RR Input Figure 10 RX Input Figure 11 VI II Input Figure 12 P24 Output Figure 13 PP Output Figure 14 OUT1 OUT2 Output Figure 15 FP Output Figure 16 AM FM Output Figure 17 Fault Relay active fault ...

Page 32: ...d Operation Manual Typical Connection Diagram Figure 18 Q7 ASD typical connection diagram Note When connecting multiple wires to the PA PB PC or PO terminals do not connect a solid wire and a stranded wire to the same terminal ...

Page 33: ... Increases decreases the value of the selected parameter or scrolls up down the menu listing continues during press and hold Run Mode Manual Auto Key Allows the Q7 ASD to receive Run commands i e Stop Run Forward etc from either the Q7 keypad Manual or remotely Auto e g RS232 485 Option Card RX2 etc Read Write Key R W Selects a menu item to be changed or accepts and records the changed data of the...

Page 34: ...ters are effective for commands received via the Q7 Keypad only Direction Forward or Reverse Ramped PWM The PWM frequency ramps from 9 99 kHz to 5 kHz as the ASD output frequency increases PID Control This feature enables disables the PID feedback function Reset Selection Enables Disables the ability to reset the system from the panel Accel Decel Selection 1 of 4 Accel Decel profiles may be select...

Page 35: ...ive The optional dust cover P N ASD BPC may be used to cover the front panel opening of the ASD housing after removing the keypad Remote Keypad Required Hardware Keypad Mounting Hardware 6 32 x 5 16 Pan Head Screw P N 50595 4 ea 6 Split Lock Washer P N 01884 4 ea 6 Flat Washer P N 01885 4 ea Bezel Plate Mounting Hardware Bezel Plate P N 52291 10 32 Hex Nut P N 01922 4 ea 10 Split Lock Washer P N 0...

Page 36: ...ension cable Keypad Dimensions mounting Figure 20 Keypad Mounting Dimensions Keypad Remote Mounting using the ASD MTG KIT Note See Figures 21 and 22 for the dimensions and the item locations referenced in steps 1 through 6 1 At the keypad mounting location identify and mark the locations of the 5 00 by 4 60 hole and the four 11 32 screw holes 2 Cut the 5 00 by 4 60 rectangular hole 3 Drill the fou...

Page 37: ...ew Hole 4 Front View Side View Back View READ WRITE SPEED CTRL LOCAL REMOTE RUN MODE MANUAL AUTO SETUP PROGRAM MONITOR RUN STOP RESET MANUAL RUN LOCAL CAUTION Failure to use the correct hardware may result in damage to the outer surface of the keypad panel and or improper seating of the panel to the bezel plate Use caution when mounting the keypad assembly to ensure that the internal thread cleara...

Page 38: ...he Setup menu by pressing the SPM key until the desired menu is displayed From the Program menu press the Up Down arrow key until the desired parameter group is displayed Press the R W key to access the sub menu listing Press the Up Down arrow keys to access the parameter to be changed From the Setup menu press the R W key to access the sub menu items and then use the Up Down arrow key to access t...

Page 39: ...ys may be pressed once to continue scrolling forward With each Up or Down arrow key pressed from a stop the system scrolls and stops at the next parameter that has been changed Press the R W key while a changed parameter is displayed to access the settings of the changed parameter Use the Up or Down arrow keys to change the setting Press the R W key when done to accept and save the changed setting...

Page 40: ...he Frequency Command speed and by using the Up Down arrow keys may be changed while running Setup Screen The Setup screen allows quick access to the following commonly used parameters Accel Time 1 pg 44 Switch on the Fly pg 121 V f Pattern pg 126 Type Reset pg 124 VI II Speed Frequency 2 pg 126 VI II Speed Reference 2 pg 127 VI II Speed Frequency 1 pg 126 VI II Speed Reference 1 pg 127 Lower Limit...

Page 41: ...rection Displays the Forward Reverse status Peak Current Shows the highest current level achieved since the last startup or reset This value is displayed as a percentage of the full rating of the ASD or as an amperage see Units for Voltage and Current on pg 125 Kilowatt Hours Displays accumulated Kilowatt hours Saved at 2 hour intervals Output Power Shows the instantaneous output power level of th...

Page 42: ... Direction VI II Speed Frequency 2 Panel Stop Pattern Type Reset Panel V f Group V f Pattern Panel Acc Dec Select Switch on the Fly Panel Reset Select Electronic Thermal Protection 1 Panel PID Control Program Press Up Arrow key to scroll menu items Press R W key to access menu items and the Up Down Arrow keys to change value Press SPM key to return to Primary Menu Search Press R W key to search Pr...

Page 43: ... access displayed menu item or press Up Arrow key to view subsequent menu items Press the Up Down Arrow key to change accessed menu item Press SPM key to exit Startup Frequency FL Terminal End Frequency OUT4 Terminal Run Frequency OUT5 Terminal Run Frequency Hysteresis OUT6 Terminal Jump Frequency 1 OUT7 Terminal Jump 1 Bandwidth Low Signal Frequency Jump Frequency 2 Reach Frequency Jump 2 Bandwid...

Page 44: ...apacity Preset Speed 4 Overcurrent Stall Level Preset Speed 5 Overvoltage Stall Level fast Preset Speed 6 Overvoltage Stall Level 2 Preset Speed 7 Overvoltage Stall Level 1 Preset Speed 8 Stall Period Preset Speed 9 Regen Stall Preset Speed 10 DC Injection Braking Start Frequency Preset Speed 11 DC Injection Braking Current Preset Speed 12 DC Injection Braking Time Preset Speed 13 DC Injection on ...

Page 45: ...Time Out Action Short Circuit Time TTL Response Time Overtorque Trip RS485 Wire Count Overtorque Level Positive RS485 Response Time Overtorque Level Negative TTL Master Output Overtorque Detection Time RS485 Master Output Brake Fault Time Communications Reference Select Release After Run Timer Communications Reference 1 Inrush Current Time Communications Speed 1 MS Relay status ANDED with ST Commu...

Page 46: ... to exit Base Frequency 1 Ext Comm Cfg 1 Maximum Voltage 1 Ext Comm Cfg 2 Torque Boost 1 Ext Comm Cfg 3 Electronic Thermal Protection 1 Ext Comm Cfg 4 Base Frequency 2 Ext Comm Cfg 5 Maximum Voltage 2 Ext Comm Cfg 6 Torque Boost 2 Ext Comm Cfg 7 Electronic Thermal Protection 2 Ext Comm Cfg 8 Base Frequency 3 AM FM Same as Comm Settings FM Terminal Assignment Maximum Voltage 3 FM Terminal Adjustmen...

Page 47: ...l VI II Speed Frequency 2 PID Setup Press R W key to access displayed menu item or press Up Arrow key to view subsequent menu items Press the Up Down Arrow key to change accessed menu item Press SPM key to exit Input Feedback Select RR Speed Reference 1 Delay Filter RR Speed Frequency 1 Proportional P Gain RR Speed Reference 2 Integral I Gain RR Speed Frequency 2 Upper Deviation Limit RR Torque Re...

Page 48: ... exit Monitor menu Trip Hold Frequency Frequency Command Output Current DC Voltage Output Voltage Input Terminals Output Terminals Run Time Post Compensation Frequency PID Feedback Motor Overload Ratio ASD Overload Ratio Motor Load ASD Load Input Power Output Power Kilowatt Hours Peak Current Direction RR Input VI II Input RX Input RX2 Input FM Output AM Output Trip Code Past Trip 1 Past Trip 2 Pa...

Page 49: ...ttings Setting Max Speed Min Speed Hold Last 0 Hz RS232 485 Control Common Serial Control Panel Control Fault Disable Parameter Type Selection List Factory Default Disable Changeable During Run No 4 20 mA Speed Reference Program Feedback Setting 4 20 mA Speed Ref This setting provides a value to be used in the event that Setting is chosen for the 4 20 mA Loss selection Parameter Type Numerical Fac...

Page 50: ...itions as the output frequency of the ASD goes up so does the output voltage linear acceleration The ASD has the ability to modify the relationship between frequency and voltage automatically to produce smoother operation or increased starting torque Parameter Type Numerical Factory Default ASD dependent Changeable During Run Yes Minimum 0 1 Maximum 6000 Units Seconds Accel 2 Time Program Fundamen...

Page 51: ...decel patterns Parameter Type Selection List Factory Default Linear Changeable During Run No Changeable During Run Yes Linear acceleration and deceleration is the default pattern and is used on most applications S pattern 1 is used for applications that require quick acceleration and deceleration This setting is also popular for applications that require shock absorption at the start of accelerati...

Page 52: ...ar Parameter Type Numerical Factory Default Linear Changeable During Run No Accel Decel Display Resolution Program Utility Group Acc Dec Res This parameter sets the number of decimal places to be displayed for Accel Decel functions Parameter Type Numerical Factory Default 0 1 Changeable During Run Yes Minimum 0 01 Maximum 1 Adding Input Selection Program Protection Adding Input Sel This parameter ...

Page 53: ...n output current that is proportional to the magnitude of the function assigned to this terminal The available assignments for this output terminal are listed in Table 6 on page 48 Note To read voltage at this terminal a 100 500Ω resistor is required and must be connected from AM to AM The voltage is read across the 100 500Ω resistor Current may be read by connecting an ammeter from AM to AM The A...

Page 54: ...Maximum Frequency Frequency Reference Output Current 150 DC Bus Voltage Output Voltage Post compensation Frequency Maximum Frequency Speed Feedback realtime Speed Feedback 1 sec filter Torque 150 Torque Command Internal Torque Base Torque Current Excitation Current PID Feedback Value Maximum Frequency Motor Overload Ratio Motor Overload Trip Point Setting ASD Overload Ratio ASD Overload Trip Point...

Page 55: ...ameter Type Numerical Factory Default 0 Changeable During Run Yes Minimum 0 Maximum 255 ASD Switching Wait Time Program Utility Group ASD Typeform This parameter determines the amount of time that the drive will wait before outputting a signal to the motor once the switch to drive output criteria has been met Parameter Type Read Only Factory Default ASD dependent Changeable During Run No ASD Typef...

Page 56: ...tage see the Maximum Voltage 2 parameter There are four Base Frequency profile settings 1 4 This parameter is used only when the parameters for motor set 2 are configured and selected Motor set 2 may be activated via a properly configured discrete input terminal For proper motor operation the Base Frequency should be set for the name plated frequency of the motor Parameter Type Numerical Factory D...

Page 57: ... input terminals Program Utility Group Command Mode Terminal Block Program Utility Group Frequency Mode Use Binary BCD Input Program Input Terminals select and set the desired discrete input terminals to Bin Bit s 0 7 or 0 MSB see table Table 7 on page 130 for a listing of the available terminal settings The binary terminal input word will control the direction speed and torque of the motor Provid...

Page 58: ...ets the BIN input that is associated with BIN Speed Frequency 1 when operating in the Speed control mode or is associated with the BIN Torque Reference 1 when operating in the Torque control mode This value is entered as 0 to 100 of the binary input word 11111111 255D Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum 100 00 Units BIN Speed Reference 2 Pro...

Page 59: ...ry input value of 255D BIN Speed Ref 2 that represents BIN Torque Reference 2 This is accomplished by establishing an associated V f output pattern for a given BIN binary input This parameter sets BIN Torque Reference 1 and is the output torque value that is associated with the setting of BIN Speed Reference 1 when operating in the Torque control mode This value is entered as 250 to 250 of the out...

Page 60: ...S232 485 Use Communication Card Parameter Type Selection List Factory Default Terminal Block Changeable During Run No Communications Data Type Program Comm Settings Comm Data Type In the event of a communication error during a transmission the command that was transmitted may be cleared or held Changes made to this parameter require that the power be cycled Off then On for the changes to take effe...

Page 61: ...ons Reference input value range Changes made to this parameter require that the power be cycled Off then On for the changes to take effect Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum 100 0 Units Frequency Settings Communications Reference 2 Program Comm Settings Comm Reference 2 This parameter is used to set the gain and bias of the Communications R...

Page 62: ...Communications Speed 2 Changes made to this parameter require that the power be cycled Off then On for the changes to take effect Parameter Type Numerical Factory Default 80 0 Changeable During Run Yes Minimum 0 0 Maximum Max Freq Units Hz Commercial Power Wait Time Program Special Controls Comm Wait Time This parameter determines the amount of time that the drive will wait before allowing commerc...

Page 63: ...and may be set at the DC Injection Braking Current parameter The intensity setting is entered as a percentage of the full load current of the ASD Note DC Injection Braking is also used to preheat the motor or to keep the rotor from spinning freely when no rotation is required by providing a pulsating DC current into the motor at the Carrier Frequency This feature may be enabled at the Motor Shaft ...

Page 64: ... output to go from the Maximum Frequency to 0 0 Hz for the 2 Deceleration profile The accel decel pattern may be set using Accel Decel 2 Pattern This setting is also used to determine the deceleration rate of the Motorized Pot function Note A deceleration time shorter than the load will allow may cause nuisance tripping and mechanical stress to loads Parameter Type Numerical Factory Default ASD de...

Page 65: ... both the F and R control terminals are activated Parameter Type Selection List Factory Default Reverse Changeable During Run No Disable Forward Run Disable Reverse Run Program Fundamental 1 Disable F R Run This parameter Enables Disables the Forward Run or Reverse Run mode If either direction is disabled commands received for the disabled direction will not be recognized If Command Priority or Of...

Page 66: ...esistor from terminal PA to PB of the ASD and providing the proper information at the DBR parameters Dynamic Braking Resistor DBR Capacity Dynamic Braking Resistance and DC Injection Braking Current For additional information on selecting the proper resistance value for a given application contact Toshiba s Marketing Department Parameter Type Selection List Factory Default Disabled Changeable Duri...

Page 67: ...a Parameter Type Numerical Factory Default 100 Changeable During Run Yes Minimum 0 Maximum 100 Units Earth Fault Trip Delay Program Protection EF Trip Delay In the event that the Earth Fault Trip activation criteria is met a timer begins to count down to zero Upon reaching zero the Earth Fault Trip is activated This parameter sets the start time of the count down timer Parameter Type Numerical Fac...

Page 68: ...Numerical Factory Default 100 0 Changeable During Run Yes Minimum 10 0 Maximum 100 0 Units Electronic Thermal Protection 3 Program Motor Settings Therm Prot 3 This parameter specifies the motor overload current level for motor set 3 This value is entered as either a percentage of the full load rating of the ASD or as the FLA of the motor The unit of measurement for this parameter may be set to Amp...

Page 69: ... Time Program Protection Emg Off Time When DC Injection is used as a function of receiving an Emergency Off command this parameter determines the time that the DC Injection braking is applied to the motor Parameter Type Numerical Factory Default 0 10 Changeable During Run Yes Minimum 0 00 Maximum 10 00 Units Seconds End Frequency Program Special Controls End Frequency This parameter sets the lowes...

Page 70: ...ult Forward Changeable During Run No F Terminal Delay Program Terminal Delays F Delay This parameter delays the response of the ASD to any change in the F terminal input by the programmed value The delay may be increased to provide additional electrical noise immunity or to prevent the ASD from responding to contact bounce or chatter Parameter Type Numerical Factory Default 8 0 Changeable During R...

Page 71: ...output terminals must be specified as Normally Open or Normally Closed Parameter Type Selection List Factory Default Fault All Changeable During Run No FM Terminal Adjustment Program AM FM FM Adjustment This function is used to calibrate the FM analog output terminal and is required for an accurate reading To calibrate the FM analog output connect a meter current or voltage as described below With...

Page 72: ...riable selected in FP Terminal Setting may be set here Parameter Type Numerical Factory Default 3 840 Changeable During Run Yes Minimum 1 000 Maximum 43 200 Units kHz FP Terminal Setting Program Output Terminals FP Terminal Set This parameter commands the multifunction programmable FP terminal to monitor the value of 1 of 31 possible system functions As the monitored function changes in magnitude ...

Page 73: ...Option Parameter Type Selection List Factory Default Use RR Changeable During Run No Frequency Mode 2 Program Utility Group Frequency Mode This parameter selects the source of the frequency command signal to be used as Frequency Mode 2 in the event that Frequency Mode 1 is disabled or if Frequency Mode 2 is set up as the primary control parameter See the Reference Priority Selection parameter for ...

Page 74: ...Factory Default PID Disabled Changeable During Run Yes Input Priority Program Input Terminals Input Priority This parameter is used to allow the Jog or the DC Injection Braking input signals to control the ASD when received via the Control Terminal Strip even though the system is in the Local mode With this parameter enabled a Jog command or a DC Injection Braking command received from the Control...

Page 75: ...tions for Jogging see the Communications manual To perform a Jog first set this parameter to the desired Jog frequency Jog Using the Control Terminal Strip To initiate a Jog from the Control Terminal Strip perform the following 1 Assign a discrete input terminal to the Jog function see Table 7 on page 130 2 Assign a discrete input terminal to the F Forward function and Reverse if required see Tabl...

Page 76: ...cludes the total range Once set up and enabled it is on in all control modes User selected frequencies may be jumped to avoid the negative effects of mechanical resonance Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum 30 00 Units Hz Jump 2 Bandwidth Program Special Controls Jump 2 Bandwidth This parameter establishes a plus or minus value for Jump Freque...

Page 77: ...crease or decrease the contrast of the LCD screen Parameter Type Numerical Factory Default 4 Changeable During Run Yes Minimum 0 Maximum 7 LED Option Override Multiplication Gain Program Protection LED Opt Override This feature adjusts the gain of the external adjustment of the output frequency using RR RX etc while using the LED keypad Note The LED Keypad is under development and is unavailable a...

Page 78: ...lls below the level defined at the Low Current Setting parameter for a duration that exceeds the Low Current Time parameter setting Parameter Type Selection List Factory Default Disabled Changeable During Run No Lower Deviation Limit Program Feedback Settings Lower Dev Limit This parameter determines the maximum amount that the feedback may decrease the output signal Parameter Type Numerical Facto...

Page 79: ...ay Time sets the amount of time that the LOD Start Level criteria must be met and maintained for the LOD function to be initiated Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum 3600 0 Units Seconds LOD Feedback Level Program PID Setup LOD Feedback Lvl The Low Output Disable Feedback Level sets a frequency level that until the output of the ASD drops belo...

Page 80: ...um Max Freq Units Hz Low Signal Frequency Program Output Terminals Low Signal Freq This parameter sets the low speed trip threshold Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum Upper Limit Units Hz Main EEPROM Version Program Utility Group Main EEPROM VER This is a read only parameter that displays the Main EEPROM version Maximum Output Frequency Progr...

Page 81: ...pplied output voltage at the Base Frequency and is the maximum value of the output voltage of the ASD for the 3 Motor Set Regardless of the programmed value the output voltage cannot be higher than the input voltage The actual output voltage will be influenced by the input voltage of the ASD and the Supply Voltage Compensation parameter setting Parameter Type Numerical Factory Default ASD dependen...

Page 82: ...constants to tune the motor To use Vector Control Automatic Torque Boost or Automatic Energy saving the Motor Constant setting motor tuning is required Parameter Type Numerical Factory Default ASD dependent Changeable During Run No Minimum 0 0 Maximum 100 000 MΩ Units Ω Motor Constant 2 Program Motor Settings Motor Constant 2 This parameter is the measurement of the rotor resistance and is conside...

Page 83: ...ntrol Automatic Torque Boost or Automatic Energy saving functions Parameter Type Numerical Factory Default ASD dependent Changeable During Run No Minimum 0 00 Maximum 650 0 Units µH Motor Poles Program Motor Settings Motor Poles This parameter identifies the number of motor poles Parameter Type Numerical Factory Default 4 Changeable During Run No Minimum 2 Maximum 16 Motor Slip Gain Program Motor ...

Page 84: ...elected the value entered at LED Option Override Multiplication Gain is used as the multiplier Settings Disabled VI II RR RX RX2 option Setting LED Keypad Option Only Parameter Type Selection List Factory Default Disabled Changeable During Run No Number of Retries Program Protection Number Retries After a trip has occurred this parameter sets the number of times that an automatic system restart is...

Page 85: ...The on and off delay times of the OUT1 contacts may be adjusted to provide more response time to the device that is connected to the output terminals Parameter Type Numerical Factory Default 2 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS OUT1 On Delay Program Terminal Delays OUT1 On Delay Once the condition is met to change the state of the OUT1 A C output contacts this parameter ...

Page 86: ...unctions that are listed in Table 8 on page 133 The on and off delay times of the OUT2 contacts may be adjusted to provide more response time to the device that is connected to the output terminals In addition the output contacts must be specified as Normally Open or Normally Closed Parameter Type Selection List Factory Default Acc Dec Completion Changeable During Run No OUT4 Off Delay Program Ter...

Page 87: ...is parameter delays the response of the OUT5 output contacts by the programmed value see waveforms at FL On Delay The delay may be increased to prevent relay chatter Parameter Type Numerical Factory Default 2 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS OUT5 Terminal Program Output Terminals OUT5 Terminal This parameter sets the functionality of the OUT5 output contacts to 1 of th...

Page 88: ...parameter delays the response of the contacts by the programmed value see waveforms at FL Off Delay The on and off delay times of the OUT7 contacts may be adjusted to provide more response time to the device that is connected to the output terminals Parameter Type Numerical Factory Default 2 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS OUT7 On Delay Program Terminal Delays OUT7 On...

Page 89: ...This parameter is used to reduce the start frequency during very low speed motor operation During very low speed operation the cooling efficiency of the motor decreases Lowering the start frequency aides in minimizing the generated heat Parameter Type Numerical Factory Default 6 00 Changeable During Run Yes Minimum 0 00 Maximum 30 00 Units Hz Overspeed Frequency Program Protection Overspeed Freq T...

Page 90: ... rated torque of the ASD Parameter Type Numerical Factory Default 150 0 Changeable During Run No Minimum 0 00 Maximum 250 0 Units Overtorque Level Positive Program Protection OT Level Pos This parameter sets the torque threshold level that is used as a setpoint for overtorque tripping This setting is a percentage of the maximum rated torque of the ASD Parameter Type Numerical Factory Default 150 0...

Page 91: ...Trip will be incurred Note This feature may increase deceleration times Parameter Type Numerical Factory Default ASD dependent Changeable During Run Yes Minimum 50 00 Maximum 250 0 Units Panel Acc Dec Select Program Panel Control Pnl Acc Dec Sel This parameter is used to select 1 of 4 accel decel profiles that may be configured and run Each accel decel profile is comprised of 3 user settings Accel...

Page 92: ... Voltage Manual Torque Boost and Thermal Protection Parameter Type Selection List Factory Default 1 Changeable During Run Yes Parity Program Comm Settings Parity This parameter plays a role in the setup of the communications network by establishing the Parity setting of the communications link The communications network includes other ASDs and Host Control computers that monitor the status of the ...

Page 93: ...Direction Control Setup Perform the following setup to allow the system to receive Speed Direction control input at the PG input Program Utility Group Frequency Mode Use Pulse Input Program Utility Group Command Mode any setting Provide a Run command F and or R Speed Direction Control Perform the following setup to allow the system to perform PG Speed Direction control Set PG Speed Frequency 1 Set...

Page 94: ...rameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 100 0 Maximum 100 0 Units PG Speed Reference 2 Program Freq Settings PG Speed Freq 2 This parameter is used to set the direction gain and bias of the PG input terminal when it is used as the Speed Direction Control input This parameter sets the PG input pulse count that represents PG Speed Frequency 2 direction speed and...

Page 95: ...er Switching parameter enabled this parameter sets the frequency at which the At Frequency selection of the Power Switching parameter is activated If the Power Switching function is activated via a discrete input terminal this setting sets the frequency at which discrete input terminal is enabled for activation Parameter Type Numerical Factory Default 60 0 Changeable During Run Yes Minimum 0 00 Ma...

Page 96: ...peed being run is used 5 Place the system in the Remote mode Local Remote LED Off 6 Provide a Run command connect F and or R to CC Connect S1 to CC to run Preset Speed 1 S1 to CC 0001 binary With S1 S4 configured to output Preset Speeds 0001B 1111B may be applied to S1 S4 of the Control Terminal Strip to run the associated Preset Speed If bidirectional operation is required F and R must be connect...

Page 97: ...umber 0101 and is identified as Preset Speed 5 The binary number is applied to S1 S4 of the Control Terminal Strip to output the Preset Speed see Preset Speed 1 for further information on this parameter Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum Lower Limit Maximum Upper Limit Units Hz Preset Speed 6 Program Preset Speeds Preset Speed 6 This parameter assigns an...

Page 98: ...r 1010 and is identified as Preset Speed 10 The binary number is applied to S1 S4 of the Control Terminal Strip to output the Preset Speed see Preset Speed 1 for further information on this parameter Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum Lower Limit Maximum Upper Limit Units Hz Preset Speed 11 Program Preset Speeds Preset Speed 11 This parameter assigns an...

Page 99: ...o binary number 1111 and is identified as Preset Speed 15 The binary number is applied to S1 S4 of the Control Terminal Strip to output the Preset Speed see Preset Speed 1 for further information on this parameter Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum Lower Limit Maximum Upper Limit Units Hz Preset Speed Mode Control Program Preset Speeds PS Spd Mode Ctrl ...

Page 100: ...ng Run Yes PS Speed Mode 4 Program Preset Speeds PS Speed Mode 4 Selecting Enable at the Preset Speed Mode Control parameter enables this parameter If disabled only the Speed setting is used for Preset Speed 4 Same as Preset Speed 1 Parameter Type Selection List Factory Default T1 V1 AD1 Fwd Changeable During Run Yes PS Speed Mode 5 Program Preset Speeds PS Speed Mode 5 Selecting Enable at the Pre...

Page 101: ... 11 Selecting Enable at the Preset Speed Mode Control parameter enables this parameter If disabled only the Speed setting is used for Preset Speed 11 Same as Preset Speed 1 Parameter Type Selection List Factory Default T1 V1 AD1 Fwd Changeable During Run Yes PS Speed Mode 12 Program Preset Speeds PS Speed Mode 12 Selecting Enable at the Preset Speed Mode Control parameter enables this parameter If...

Page 102: ...or the following ASDs 230 volt 75 HP 150 HP 460 volt 150 HP 350 HP 600 volt 150 HP 350 HP The maximum Carrier Frequency setting allowed for all other ASDs is 15 kHz Setting the Carrier Frequency above the Derate Threshold frequency as listed below for a given ASD will reduce the capability of the ASD Parameter Type Numerical Factory Default 2 200 Changeable During Run No Minimum 0 500 Maximum ASD ...

Page 103: ...s setting establishes a frequency threshold that when reached or is within the Reach Detection bandwidth will provide a signal at an output terminal that can close an appropriately configured output contact Parameter Type Numerical Factory Default 2 5 Changeable During Run Yes Minimum 0 0 Maximum Max Freq Units Hz Receive Address Program Comm Settings S20 Settings This setting defines a memory loc...

Page 104: ...election If Freq 1 Priority is selected here and the commanded frequency exceeds the Mode 1 2 SW Switching Freq setting then the Freq Mode 1 selection has priority over the Freq Mode 2 selection If Freq 2 Priority is selected here and the commanded frequency exceeds the Mode 1 2 SW Switching Freq setting then the Freq Mode 2 selection has priority over the Freq Mode 1 selection Frequency Prty Prio...

Page 105: ...ction Ridethrough Mode Enables Disables the Ridethrough function In the event of a momentary power outage when enabled the Ridethrough function uses regenerative energy to maintain the control circuitry settings Regenerated energy is not used to drive the motor Parameter Type Selection List Factory Default Disabled Changeable During Run Yes Ridethrough Time Program Protection Ridethrough This para...

Page 106: ...ut terminal Set RR Speed Frequency 1 Set the RR input signal level RR Speed Ref 1 that represents RR Speed Frequency 1 Set RR Speed Frequency 2 and Set the RR input signal level RR Speed Ref 2 that represents RR Speed Frequency 2 Once set as the RR input voltage changes the output frequency of the ASD will vary in accordance with the above settings This parameter sets RR Speed Frequency 1 and is t...

Page 107: ...arameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 0 Maximum 100 0 Units RR Speed Reference 2 Program Freq Settings RR Speed Ref 2 This parameter is used to set the gain and bias of the RR input terminal when the RR terminal is used as the control input while operating in the Speed Control or the Torque Control mode See RR Speed Frequency 1 for further information on ...

Page 108: ... given RR input level This parameter sets RR Torque Reference 1 and is the output torque value that is associated with the setting of RR Speed Reference 1 when operating in the Torque control mode This value is entered as 0 0 to 250 of the output torque range Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 0 Maximum 250 0 Units Torque Settings RR Torque Reference ...

Page 109: ...that the power be cycled Off then On for the changes to take effect Settings None 485 Alarm TTL None 485 Trip TTL None 485 None TTL Alarm 485 Alarm TTL Alarm 485 Trip TTL Alarm 485 None TTL Trip 485 Alarm TTL Trip 485 Trip TTL Trip Parameter Type Selection List Factory Default 485 Alarm TTL None Changeable During Run Yes RS485 Comm Time Out Time Program Comm Settings 485 Timeout Time This paramete...

Page 110: ...Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum 2 00 Units Seconds RS485 Wire Count Program Comm Settings RS485 Wire Count This parameter sets the communications protocol to the 2 or 4 wire method Changes made to this parameter require that the power be cycled Off then On for the changes to take effect Settings 2 wire 4 wire Parameter Type Selection List Factory Default 4 Wire Changeab...

Page 111: ...eed Control mode RX Input Speed Direction Control Setup Perform the following setup to allow the system to receive Speed control input at the RX input terminal Program Utility Group Frequency Mode Rx Program Utility Group Command Mode Terminal Block Provide a Run command F and or R Speed Direction Control Perform the following setup to allow the system to perform Speed control from the RX input te...

Page 112: ...meter sets the RX input level that is associated with RX Speed Frequency 1 when operating in the Speed control mode or is associated with the RX Torque Reference 1 when operating in the Torque control mode This value is entered as 100 to 100 of the 10 to 10 VDC RX input signal range Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 100 0 Maximum 100 0 Units RX Speed R...

Page 113: ... for a given RX input level This parameter sets RX Torque Reference 1 and is the output torque value that is associated with the setting of RX Speed Reference 1 when operating in the Torque control mode This value is entered as 250 to 250 of the rated torque Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 250 0 Maximum 250 0 Units Torque Settings RX Torque Reference...

Page 114: ...X2 Speed Ref 2 that represents RX2 Speed Frequency 2 Once set as the RX2 input voltage changes the directional information and the output frequency of the ASD will vary in accordance with the above settings This parameter sets RX2 Speed Frequency 1 and is the frequency that is associated with the setting of RX2 Speed Reference 1 when operating in the Speed Control mode Parameter Type Numerical Fac...

Page 115: ...meter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 100 0 Maximum 100 0 Units RX2 Speed Reference 2 Program Freq Settings RX2 Speed Ref 2 This parameter is used to set the direction gain and bias of the RX2 input terminal when the RX2 terminal is used as the control input while operating in the Speed Control or the Torque Control mode See RX2 Speed Frequency 1 for further i...

Page 116: ...n for a given RX2 input level This parameter sets RX2 Torque Reference 1 and is the output torque value that is associated with the setting of RX2 Speed Reference 1 when operating in the Torque control mode This value is entered as 250 to 250 of the rated torque Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 250 0 Maximum 250 0 Units Torque Settings RX2 Torque Refe...

Page 117: ...m is powered down or reset In addition the input terminal must be specified as Normally Open or Normally Closed This parameter sets the programmable S10 terminal to 1 of the 69 possible functions that are listed in Table 7 on page 130 Parameter Type Selection List Factory Default Unassigned Changeable During Run No S11 Terminal Program Input Terminals S11 Terminal This parameter selects the functi...

Page 118: ...s at FL Off Delay The delay may be increased to provide additional electrical noise immunity or to prevent the ASD from responding to contact bounce or chatter Parameter Type Numerical Factory Default 8 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS S2 Terminal Program Input Terminals S2 Terminal This parameter selects the functionality of the S2 discrete input terminal In addition ...

Page 119: ... on page 130 Parameter Type Selection List Factory Default Unassigned Changeable During Run No S5 S12 Terminal Delay Program Terminal Delays S5 S12 Delay This parameter delays the response of the ASD to any change in the S5 S12 terminal input by the programmed value see waveforms at FL Off Delay The delay may be increased to provide additional electrical noise immunity or to prevent the ASD from r...

Page 120: ...board the S8 terminal assignment information will be stored in volatile memory The terminal assignment information will be lost if the system is powered down or reset In addition the input terminal must be specified as Normally Open or Normally Closed This parameter sets the programmable S8 terminal to 1 of the 69 possible functions that are listed in Table 7 on page 130 Parameter Type Selection L...

Page 121: ... from the factory default setting Search Inertia Program Protection Search Inertia After a momentary power loss or the momentary loss of the ST to CC connection this parameter sets the time for the commanded torque to reach its programmed setting during the automatic restart The Speed Search parameter must be enabled to use this feature Settings 0 5 Sec fast 1 0 Sec standard 1 5 Sec 2 0 Sec 2 5 Se...

Page 122: ...a non zero entry at the DC Injection Braking Start Frequency parameter is required Parameter Type Selection List Factory Default Disabled Changeable During Run Yes Short Circuit Test Program Protection Short CKT Test This parameter determines when the system will perform an Output Short Circuit test Settings First Time each startup from off or reset Standard each startup Parameter Type Selection L...

Page 123: ...onfigured for a V f motor or a standard motor Note The Soft Stall setting may affect acceleration times and patterns Settings V f Motor Soft Stall Only V f Motor Disable Trip Disable Stall V f Motor Enable Trip Enable Stall V f Motor Trip Only Standard Motor Soft Stall Only Standard Motor Disable Trip Disable Stall Standard Motor Enable Trip Enable Stall Standard Motor Trip Only Parameter Type Sel...

Page 124: ...tings The S20 system is Toshiba s high speed fiber optic communication system This function is unavailable at the time of this release Parameter Type Selection List Factory Default 0 Changeable During Run No Speed Search Program Protection Speed Search Sel Enables Disables the ability of the drive to start into a spinning motor when the ST to CC connection momentarily opens and is then closed Brea...

Page 125: ...Program Terminal Delays ST Delay This parameter delays the response of the ASD to any change in the ST terminal input by the programmed value see waveforms at FL Off Delay The delay may be increased to provide additional electrical noise immunity or to prevent the ASD from responding to contact bounce or chatter Parameter Type Numerical Factory Default 8 0 Changeable During Run No Minimum 2 0 Maxi...

Page 126: ...CC Not Required setting allows the ASD to operate without the ST to CC connection The control terminal ST may be configured for other functions The Interlock with F R Terminal setting configures the F Forward and R Reverse control terminals for the secondary function of Standby Closing a set of contacts to either F or R will cause the ASD to accelerate the motor to the programmed setpoint of F or ...

Page 127: ...ings Torque Boost 2 The Motor 2 Torque Boost function is used to increase the low frequency torque for high inertia loads by increasing the output voltage at frequencies below of the 2 Base Frequency setting This parameter is used only when the parameters for motor set 2 are configured and selected Motor set 2 may be selected by a properly configured input terminal See parameter Motor 1 Torque Boo...

Page 128: ...e time of this release Parameter Type Selection List Factory Default 0 Torque Reference Station Program Comm Settings Trq Ref Station The S20 system is Toshiba s high speed fiber optic communication system This function is unavailable at the time of this release Parameter Type Selection List Factory Default 0 Transmit Address Program Comm Settings Transmit Address The S20 system is Toshiba s high ...

Page 129: ...llower configuration this setting determines the output parameter of the master ASD that will be used to control the applicable follower ASDs Note Select Normal if RS485 Master Output is configured as a Master Output controller Otherwise a keypad failure will result Changes made to this parameter require that the power be cycled Off then On for the changes to take effect Settings Normal Frequency ...

Page 130: ...e system will attempt to maintain the bus voltage level set here until the motor stops Note This feature may decrease deceleration times Parameter Type Numerical Factory Default ASD dependent Changeable During Run Yes Minimum 50 00 Maximum 100 0 Units Undervoltage Time Program Protection Undervoltage Ridethrough This parameter sets the time that the undervoltage condition must exist to cause an Un...

Page 131: ... frequencies higher than the Upper Limit Frequency but lower than the Maximum Frequency when operating in the PID Control mode Torque Control mode or the Vector Control modes sensorless or feedback Note This setting may not be higher than the Maximum Frequency setting Parameter Type Numerical Factory Default 60 0 Changeable During Run Yes Minimum 0 0 Maximum Max Freq Units Hz User Unit 1 Program U...

Page 132: ... signal level VI II Speed Ref 1 that represents VI II Speed Frequency 1 Set VI II Speed Frequency 2 and Set the VI II input signal level VI II Speed Ref 2 that represents VI II Speed Frequency 2 Once set as the VI input voltage or the II current changes the output frequency of the ASD will vary in accordance with the above settings This parameter sets VI II Speed Frequency 1 and is the frequency t...

Page 133: ...20 of a 20 mA signal If the VI input is used 0 10 VDC input this parameter may be changed to 0 0 of the input signal Parameter Type Numerical Factory Default 20 00 Changeable During Run Yes Minimum 0 0 Maximum 100 0 Units VI II Speed Reference 2 Program Freq Settings VI II Spd Ref 2 This parameter is used to set the gain and bias of the VI II input terminal when the VI II terminal is used as the c...

Page 134: ... pattern for a given VI II input level This parameter sets VI II Torque Reference 1 and is the output torque value that is associated with the setting of VI II Speed Reference 1 when operating in the Torque control mode This value is entered as 0 to 250 of the rated torque Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 0 Maximum 250 0 Units Torque Settings VI II ...

Page 135: ...egree of voltage compensation during dead time by increasing or decreasing the on time of the programmed PWM just prior to the start of the dead time Settings Disabled On Off Vout Limit On Vout Limit Parameter Type Selection List Factory Default On Changeable During Run Yes Voltage Compensation for Dead Time Voltage Compensation for Dead Time ...

Page 136: ...or 2 profile if using a multiple motor profile configuration Motor 3 4 Motor 3 to 4 Switching Motor control may be switched between the Motor 3 profile and the Motor 4 profile if using a multiple motor profile configuration Torque Lim 1 2 Torque Limit 1 to 2 Switching Torque control may be switched between the Torque Limit 1 profile and the Torque Limit 2 profile if using a multiple profile config...

Page 137: ...ation The MOP deceleration rate is determined by the Decel 2 Time setting Motorized Pot Clear Activating this terminal will establish a frequency setpoint of 0 0 Hz after a power down or a system reset regardless of the Motorized Pot Frequency at Power Down setting The Motorized Pot Clear terminal must be activated before the initiation of the power down or reset Momentary Push Run When activated ...

Page 138: ...ation of the activation Brake Command TBD Brake Release Activating this terminal initiates the brake release command This setting requires that another discrete input terminal be set to System Consistent Sequence BA braking answer to complete the brake release command and to convey the status of the braking system to the user or to a dependent subsystem Once the braking release function is initiat...

Page 139: ...tput OT Overtorque Alarm Designated Data Output 2 7 bit transmission output DBR OL Dynamic Braking Resistor Overload Alarm Designated Data Output 3 7 bit transmission output In E Off Emergency Off Designated Data Output 4 7 bit transmission output Retrying Designated Data Output 5 7 bit transmission output Damper Cmd Designated Data Output 6 7 bit transmission output PID Deviate Deviation Limit De...

Page 140: ...Frequency Mode F005 FM Terminal Assignment F006 FP Terminal Adjustment F007 Type Reset F008 Panel Direction F009 Accel Time 1 F010 Decel Time 1 F011 Maximum Output Frequency F012 Upper Limit Frequency F013 Lower Limit Frequency F014 Base Frequency 1 F015 V f Pattern F016 Torque Boost 1 F017 Soft Stall Select F018 Preset Speed 1 F019 Preset Speed 2 F020 Preset Speed 3 F021 Preset Speed 4 F022 Prese...

Page 141: ...7 Terminal F122 S8 Terminal F123 S9 Terminal F124 S10 Terminal F125 S11 Terminal F126 S12 Terminal F130 OUT1 Terminal F131 OUT2 Terminal F132 FL Terminal F133 OUT4 Terminal F134 OUT5 Terminal F135 OUT6 Terminal F136 OUT7 Terminal F140 F Terminal Delay F141 R Terminal Delay F142 ST Terminal Delay F143 RES Terminal Delay F144 S1 S4 Terminal Delay F145 S5 S12 Terminal Delay F150 OUT1 On Delay F151 OU...

Page 142: ...2 F172 Torque Boost 2 F173 Electronic Thermal Protection 2 F174 Base Frequency 3 F175 Maximum Voltage 3 F176 Torque Boost 3 F177 Electronic Thermal Protection 3 F178 Base Frequency 4 F179 Maximum Voltage 4 F180 Torque Boost 4 F181 Electronic Thermal Protection 4 F200 Reference Priority Selection F201 VI II Speed Reference 1 F202 VI II Speed Frequency 1 F203 VI II Speed Reference 2 F204 VI II Speed...

Page 143: ...nce 1 F221 RX Torque Reference 2 F222 RX2 Speed Reference 1 F223 RX2 Speed Frequency 1 F224 RX2 Speed Reference 2 F225 RX2 Speed Frequency 2 F226 RX2 Torque Reference 1 F227 RX2 Torque Reference 2 F228 BIN Speed Reference 1 F229 BIN Speed Frequency 1 F230 BIN Speed Reference 2 F231 BIN Speed Frequency 2 F232 BIN Torque Reference 1 F233 BIN Torque Reference 2 F234 PG Speed Reference 1 F235 PG Speed...

Page 144: ...idth F272 Jump Frequency 2 F273 Jump 2 Bandwidth F274 Jump Frequency 3 F275 Jump 3 Bandwidth F287 Preset Speed 8 F288 Preset Speed 9 F289 Preset Speed 10 F290 Preset Speed 11 F291 Preset Speed 12 F292 Preset Speed 13 F293 Preset Speed 14 F294 Preset Speed 15 F300 PWM Carrier Frequency F301 Speed Search F302 Ridethrough Mode F303 Number of Retries F304 Dynamic Braking F305 Overvoltage Stall Level 1...

Page 145: ...60 Input Feedback Select F361 Delay Filter F362 Proportional P Gain F363 Integral I Gain F364 Upper Deviation Limit F365 Lower Deviation Limit F366 Differential D Gain F367 PG Number of Pulses F368 PG Input Phases F369 PG Detect Selection F380 Preset Speed Mode Control F381 Preset Speed 1 F382 Preset Speed 2 F383 Preset Speed 3 F384 Preset Speed 4 F385 Preset Speed 5 F386 Preset Speed 6 F387 Prese...

Page 146: ...r Type F414 Autotune Enable F500 Accel 2 Time F501 Decel Time 2 F502 Accel Decel 1 Pattern F503 Accel Decel 2 Pattern F504 Panel Acc Dec Select F505 Accel Decel 1 Switching Frequency F506 S Pattern Lower Limit Adjustment F507 S Pattern Upper Limit Adjustment F600 Electronic Thermal Protection 1 F601 Overcurrent Stall Level F602 Trip Save F603 Emergency Off Mode F604 Emergency Off Time F605 Output ...

Page 147: ...normal Speed Time F623 Overspeed Frequency F624 Speed Drop Frequency F627 Undervoltage Trip F628 Undervoltage Time F629 Undervoltage Stall Level F630 Brake Fault Time F640 Earth Fault Alarm Level F641 Earth Fault Alarm Delay F642 Earth Fault Trip Level F643 Earth Fault Trip Delay F660 Adding Input Selection F661 Multiplying Input Selection F670 AM Terminal Assignment F671 AM Terminal Adjustment F6...

Page 148: ...Time F736 LOD Feedback Level F737 LOD Restart Delay Time F800 TTL Baud Rate F801 Parity F802 ASD Number F803 RS485 Comm Time Out Time F804 RS485 Comm Time Out Action F805 TTL Response Time F806 TTL Master Output F810 Communications Reference Select F811 Communications Reference 1 F812 Communications Speed 1 F813 Communications Reference 2 F814 Communications Speed 2 F820 RS485 Baud Rate F821 RS485...

Page 149: ...d Reference Station F863 Speed Reference Address F865 Torque Reference Station F866 Torque Reference Address F868 Fault Detect Station F961 Switch on the Fly F962 4 20 mA Loss Selection F963 Ramped PWM F964 4 20 mA Speed Reference F965 User Unit 1 F966 F969 User Unit 2 5 Comm Number Parameter Name ...

Page 150: ...hat caused the Alarm does not return to its normal operating level within a specified time the ASD Faults and a Trip is incurred Fault and Trip are sometimes used interchangeably A Trip is a safety feature and is the result of a Fault that disables the ASD system in the event that a subsystem of the ASD is malfunctioning or one or more of the variables listed below exceeds its normal range time an...

Page 151: ...d and a brake may be applied if so configured Stop Reset pressed twice at the keypad EOFF command received remotely ASD reset required MOFF Main Undervoltage Undervoltage condition at the 3 phase AC input to the ASD Low 3 phase utility voltage OC Over Current ASD output current greater than the parameter F601 setting Defective IGBT U V or W ASD output to the motor is connected incorrectly Disconne...

Page 152: ...ge Decel time is too short Voltage spikes at the 3 phase input install inductive filter DBR required DBR resistance value is too high DBR function is turned off Overvoltage Stall feature is turned off System is regenerating Load instability Disable the Ridethrough function F302 OT Overtorque Torque requirement in excess of the setting of parameter F616 or F617 for a time longer than the setting of...

Page 153: ...n automatic retry is initiated if Other Motor is selected at parameter F413 db or dbOn DC Braking Active This code conveys that the DC Injection function being carried out The display shows db when braking and dbOn when the Shaft Stationary function is active Fault Screen Display Possible Causes Inverter ASD OL Acceleration time is too short DC Injection current is too high V f setting needs to be...

Page 154: ...t Ground fault at the motor Ground fault at the output of the ASD Current leakage to Earth Ground Ctrl EEPROM Err Internal EEPROM malfunction EEPROM Write Err EEPROM write malfunction E Off Emergency Off command received via keypad or remotely Encoder Loss Encoder signal missing while running during closed loop operation Flash Error Flash memory malfunction Gate Array Error Defective Gate Array or...

Page 155: ...celeration Overcurrent Dec Phase to phase short U V or W Deceleration time is too short Motor machine jammed Mechanical brake engaged while the ASD is running ASD current exceeds 340 of the rated FLA on ASDs that are 100 HP or less during deceleration On ASDs that are greater than 100 HP it occurs when the ASD current exceeds 320 of the rated FLA during deceleration Overcurrent Run Load fluctuatio...

Page 156: ...he resulting position exceeds the limits of the Position Control setting RAM Err Internal RAM malfunction ROM Err Internal ROM malfunction Sink Source Error Improperly positioned Sink Source jumper on the control board or on an option device Sink Source configuration of an option device is incorrect Type form Error Firmware information typeform loaded into the Gate Driver board is inconsistent wit...

Page 157: ...ote An improper ASD setup may cause some trips reset the ASD to the factory default settings before pursuing a systemic malfunction Program Utilities Type Resets Restore Factory Defaults The at trip frequency of the last incurred trip may be viewed at the Monitor screen see pg 45 The Monitor screen at trip record is erased when the ASD is reset and may be viewed without the use of the RTC option T...

Page 158: ...Information Q7 ASD Part Numbering Convention Note The Type 1 enclosed versions of the Q7 ASD meet or exceed the specification UL 1995 the Standard for Heating and Cooling Equipment and complies with the applicable requirements for installation in a compartment handling conditioned air ...

Page 159: ...ate 55295 Also see the optional Conduit Box on pg 158 Table 14 VT130 Series Enclosure Size 1 Model Number VT130Q7U Shipping Weight lbs max Conduit Plate Number Bottom 2010B 20 55295 2015B 2025B 2035B 2055B 2080B 4015B 4025B 4035B 4055B 4080B 4110B 4160B 6015B 6025B 6035B 6060B 6080B 6120B 6160B ...

Page 160: ...ate 55361 Table 15 VT130 Series Enclosure Size 2 Model Number VT130Q7U Shipping Weight lbs max Conduit Plate Number Bottom 2110B 60 55361 2160B 2220B 2270B 2330B 4220B 4270B 4330B 4400B 4500B 4600B 6220B 6270B 6330B 6400B 6500B Note Enclosure has conduit extender box ...

Page 161: ...l 155 Figure 27 Conduit Plate 55547 Table 16 VT130 Series Enclosure Size 3 Model Number VT130Q7U Shipping Weight lbs max Conduit Plate Number bottom 2400B 175 55547 4750B 410KB 412KB 6600B 6750B 610KB Note Enclosure has conduit extender box ...

Page 162: ...ion and Operation Manual Figure 28 Conduit Plates 49900 and 49648 Table 17 VT130 Series Enclosure Size 4 Model Number VT130Q7U Shipping Weight lbs max Conduit Plate Number Bottom Top 415KB 250 49900 49468 420KB 612KB 615KB ...

Page 163: ...nd Operation Manual 157 Figure 29 Conduit Plate 54086 Table 18 VT130 Series Enclosure Size 5 Model Number VT130Q7U Shipping Weight lbs max Conduit Plate Number Bottom Top 425KB 550 54086 430KB 435KB 620KB 625KB 630KB 635KB ...

Page 164: ...ired at the ASD conduit connection point for the stand alone devices This option makes adding and removing conduit easier and quicker Installation 1 Remove the conduit plate P N 55295 of Figure 30 2 Install the Conduit Box P N 53354 of Figure 31 using the 2 screws from the conduit plate 3 Complete the conduit and wiring connections 4 Install the Conduit Box cover P N 53355 of Figure 31 Figure 30 R...

Page 165: ... and power connections Table 19 Q7 ASD 230 Volt Drive Cable Terminal Specifications Model No VT130Q7U Circuit Breaker Rating Amps Typical Wire Cable Size AWG or kcmil Lug Size Input Output Power AM FM and II Terminals Control Terminal Strip ASD Input Output Power Lug Wire Capacity AWG or kcmil 2010B 15 14 20 3 core shield 18 2 core shield 24 8 2015B 15 14 2025B 15 14 2035B 20 14 2055B 30 10 2080B ...

Page 166: ...D Input Output Power Lug Wire Capacity AWG or kcmil 4015B 15 14 20 3 core shield 18 2 core shield 24 8 4025B 15 14 4035B 15 14 4055B 15 14 4080B 30 14 4110B 30 12 4160B 30 10 18 4 4220B 50 8 4270B 75 8 4330B 75 6 4400B 100 6 4500B 100 4 4600B 125 3 16 3 4750B 150 1 10 1 0 410KB 200 2 0 12 4 0 412KB 250 3 0 415KB 300 250 1 0 6 250 420KB 400 3 0 425KB 500 250 1 0 500 430KB 600 350 435KB 700 500 440K...

Page 167: ...Strip ASD Input Output Power Lug Wire Capacity AWG or kcmil 6015B 15 14 20 3 core shield 18 2 core shield 24 8 6025B 15 14 6035B 15 14 6060B 15 14 6080B 15 14 6120B 30 14 6160B 30 10 6220B 50 10 18 4 6270B 50 8 6330B 50 8 6400B 75 6 6500B 100 6 6600B 100 4 16 3 6750B 125 3 610KB 150 1 10 1 0 612KB 200 2 0 6 250 615KB 250 3 0 620KB 300 250 2 0 6 250 625KB 400 3 0 630KB 500 250 635KB 500 300 1 0 500...

Page 168: ... A 2015 1 5 1 0 0 75 4 8 A 5 3 A 2025 2 5 2 0 1 5 7 8 A 8 6 A 2035 3 5 3 0 2 2 11 0 A 12 1 A 2055 5 5 5 0 3 7 17 5 A 19 3 A 2080 8 0 7 5 5 6 25 3 A 27 8 A 2110 11 0 10 0 7 5 32 2 A 35 4 A 2160 16 0 15 0 11 2 48 3 A 53 1 A 2220 22 0 20 0 14 9 62 1 A 68 3 A 2270 27 0 25 0 18 5 78 2 A 86 0 A 2330 33 0 30 0 22 0 92 0 A 101 2 A 2400 40 0 40 0 30 0 130 0 A 143 0 A 2500 50 0 50 0 37 3 156 0 A 171 6 A 260...

Page 169: ... 3 7 7 6 A 8 4 A 4080 8 0 7 5 5 6 11 0 A 12 1 A 4110 11 0 10 0 7 5 14 0 A 15 4 A 4160 16 0 15 0 11 2 21 0 A 23 1 A 4220 22 0 20 0 14 9 27 0 A 29 7 A 4270 27 0 25 0 18 5 34 0 A 37 4 A 4330 33 0 30 0 22 0 42 0 A 46 2 A 4400 40 0 40 0 30 0 52 0 A 57 2 A 4500 50 0 50 0 37 0 65 0 A 71 5 A 4600 60 0 60 0 45 0 77 0 A 84 7 A 4750 75 0 75 0 55 0 96 0 A 105 6 A 410K 100 100 75 0 124 0 A 136 4 A 412K 125 125...

Page 170: ...6060 6 0 5 0 3 7 6 1 A 6 7 A 6080 8 0 7 5 5 6 9 0 A 9 9 A 6120 12 0 10 0 7 5 12 0 A 13 2 A 6160 16 0 15 0 11 2 17 0 A 18 7 A 6220 22 0 20 0 14 9 495 600 VAC 10 22 0 A 24 2 A 6270 27 0 25 0 18 5 27 0 A 29 7 A 6330 33 0 30 0 22 0 32 0 A 35 2 A 6400 40 0 40 0 30 0 41 0 A 45 1 A 6500 50 0 50 0 37 0 52 0 A 57 2 A 6600 60 0 60 0 45 0 62 0 A 68 2 A 6750 75 0 75 0 55 0 77 0 A 84 7 A 610K 100 100 75 0 99 0...

Page 171: ...ial TTL 23 Communications Numbers 134 concerns about this publication 1 Conductor Requirements 5 Conduit Box option 158 Conduit Box and Cover 158 Conduit Box Information 158 Conduit Plate 158 Conduit Plate 54086 157 Conduit Plate 55295 153 Conduit Plate 55361 154 Conduit Plate 55547 155 Conduit Plate Information 152 Conduit Plates 49900 and 49648 156 Connecting the ASD 16 Connection Diagram 26 con...

Page 172: ...put Power 35 Input Terminals 35 36 37 Inrush Current Time 68 Installation and Connections 14 Installation Notes 14 Installation Precautions 4 Introduction 2 Inverter ASD OL 147 K Keypad 27 Keypad ASD MTG KIT Dimensions mounting 31 Keypad Features 27 Keypad Installation Precautions 29 Keypad Operation 28 Keypad Remote Mounting 29 Keypad Remote Mounting using the ASD MTG KIT 30 Keypad Remote Mountin...

Page 173: ...3 Overheat 149 Overload Protection 12 Overtorque 150 Overvolt Accel 150 Overvolt Decel 150 Overvolt Run 150 Overvoltage Stall Level 84 P P24 19 21 PA 17 Panel Control 36 Panel Menu 28 Part Numbering Convention 152 Past Trip 1 35 Past Trip 2 35 Past Trip 3 35 Past Trip 4 35 Peak Current 35 Personnel Protection 7 phase shifting transformer 17 PID Control 28 PID Feedback 35 PID Setup 41 PO 17 POFF 14...

Page 174: ...ST1 14 Startup and Test 18 Stop Pattern 28 Stop Reset Key 27 SW1 22 SW2 22 System Configuration 34 System Grounding 16 System Integration Precautions 6 System Operation 32 T T1 U 17 T2 V 17 T3 W 17 Terminal Delays 37 Terminal Descriptions 20 Toshiba s products and services 2 Trip Code 35 Trip History 151 Trip Hold Frequency 35 Trip Record at Monitor Screen 151 Trips 144 Trouble Shooting 144 Type f...

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