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2. Function Outline

7

Monitoring the process

Process alarm notification

OIS-DS/SMART notifies process alarms by the following functions.

Alarm Summary

External Alarm

Buzzer

Contents of process alarm notice are indicated

in Figure 2.2

.

Figure 2.2. The Notice of the Process Alarm

Buzzer

External Alarm

History Data

preservation/print

Auto Window

Auto Display

ALM Button of

Toolbar

Alarm Summary

Graphic

Point Display

History Display

HM

Automatic

Touch operation

Key operation

Tag Group

Alarm Occurrence

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Summary of Contents for OIS-DS/Smart

Page 1: ...OIS DS SMART System Function Manual 6F8C1001 Toshiba Integrated Control System ...

Page 2: ...2018 The contents of this manual may be revised without notice Copy right 2018 TOSHIBA INFRASTRUCTURE SYSTEMS SOLUTIONS Corporation All rights reserved No part of this manual may be reproduced in any form without permission ...

Page 3: ...d in other places including operation manuals for giving safety instructions Filled circle means Mandatory Action or Do as indicated Required action is shown in the circle or described near the circle Circle band with a diagonal slash means Prohibition or You must not do Prohibited action is shown in the circle or described near the circle Triangle means Hazard Alerting or Be alert agaist hazard T...

Page 4: ...ight Location near a device that generates strong radio waves or magnetic fields Considerations for maintenance and inspection Install the equipment in a place that facilitates maintenance and inspection If not in case of malfunctioning it may hinder the recovery of the system and result in serious accident Ensure proper ventilation Do not block vents intake or exhaust openings of the equipment Bl...

Page 5: ...uipment or modules to avoid fault Shocks may cause malfunction Discharge static electricity Before handling equipment or modules discharge static electricity from your body by touching a metal that is grounded Static electricity may cause equipment to malfunction or fail Use a conductive sheet or bag to avoid static When cards and modules are taken out of base unit they should be placed on an elec...

Page 6: ...se the lithium battery in one module for another Ratings of lithium battery differs by the module and the use of improper battery may damage the equipment 4 Safety Precautions for Daily Use WARNING Check specifications Before using the equipment make sure that the capacity frequency voltage and regulation of the power supply meet the specifications of the equipment In case they don t the equipment...

Page 7: ... become hot Be careful of operations when the system is running Do not change function settings of switches on modules while the equipment is running Otherwise equipment may malfunction or fail Keep off metals Keep metals such as paper clips from going into the openings in the modules units and drives among others Otherwise fire may result 5 Safety Precautions for Disposal WARNING Keep lithium bat...

Page 8: ...ining a spare card placed on a grounded desk Limitations on Use This product has not been developed or manufactured for use in a system containing equipment which directly involves human life Please see NOTE 1 This product must not be used for such uses In case this product is to be used in a system see NOTE 2 containing equipment which involves human safety and may potentially cause serious impac...

Page 9: ...ity to use this product including losses of business profits suspension of business and mutilation or erasure of stored data Toshiba will not be responsible for damage caused due to a failure in complying with the content of this reference manual Toshiba will not be responsible for damage caused by malfunctioning due to combination with equipment connected Toshiba will not be responsible for damag...

Page 10: ...Safety viii ...

Page 11: ... 6F8C1636 The contents of a display and the operation method of an OIS screen OIS DS Standard Screen Operation Manual 6F8C0770 OIS DS Tag Pattern Manual 6F8C0792 Graphic Editor ver 4 Instruction Manual 6F8C1096 The contents of registration and the operation method of an engineering tool OIS DS Engineering Tool Instruction Manual 6F8C0766 PLC Server Engineering Tool ver 2 0 Instruction Manual 6F8C1...

Page 12: ...mation that is helpful for you to understand the text REFERENCE DOCUMENTS Reports you should read to understand the text Indicates references in this manual or other manuals TOSDIC CIE is the registered trademark of Toshiba Corporation Ethernet is the registered trademark of Xerox Corporation Microsoft and Windows are the registered trademarks of U S Microsoft Corporation in the U S and other coun...

Page 13: ...8 Screen for Monitoring Process 9 Monitoring System 12 System alarm notification 12 Alarm confirmation method and alarm priority 12 Screen for Monitoring System 13 Monitoring Guidance 14 Guidance Notification 14 Alarm confirmation method and alarm priority 15 Alarm Monitoring Groups 17 Signal category and alarm monitoring groups 17 Operation mode 18 User group 18 Functions of OIS 21 Functions of S...

Page 14: ...Contents xii 4 Software Package Configuration 37 5 Operating Conditions 39 Software 39 Hardware 39 Appendix 1 Alarm Confirmation Method 41 ...

Page 15: ... Alarm Summary Tag Group Overview Historical Trend Graphic Screens 2 SVR Function Data collection and preservation The function is data collection and preservation of historical trend and personal history And this manages data of internal tag guidance and OIS s parameter 3 PLCS Function Connection with PLC The function manages data of PLC L1 or LC53 as a tag Then this tells the occurrence of proce...

Page 16: ...LCS function One or one set of redundancy OIS function Maximum 8 OIS functions can be used in the system Necessary Ethernet type is shown in Table 1 2 Table 1 2 Necessary Ethernet type LAN A B for controllers The totals of OIS OIS DS SMART and controllers are more than two units LAN for information Printer is connected LAN for redundancy LAN for redundant configuration of OIS DS SMART LAN for PLC ...

Page 17: ...at can be share LAN A for controllers LAN B for controllers LAN for Information LAN for PLC connection LAN for redundancy LAN A for controllers N N S N LAN B for controllers N N N N LAN for Information N N S S LAN for PLC connection S N S S LAN for redundancy N N S S S Can be shared N Can not be shared INSTRUCTION Be sure to share it with the LAN A for Controllers when PLC is L1 or S2 When PLC is ...

Page 18: ...1 Outline 4 ...

Page 19: ...s Tags This is the tag for monitoring or controlling process data This is managed by the controller Tag Patterns A process tag is indicated with face plate in a tag group tag point and graphic Tag pattern indicates the state of the parameter of the tag The operation mode and signboard can be confirmed here And remote operation can be done The example of the tag pattern is shown in Figure 2 1 Figur...

Page 20: ...tem SVR Tags OIS parameters process tags and guidance of SVR function are called SVR Tags In OIS DS SMART process tags are displayed by tag patterns The tag types for SVR Tags are as follows Table2 1 SVR Tags Type contents OIS parameters It is a variable that can be used together between the stations process tags It is a tag to manage process data of computer and application guidance It is a tag t...

Page 21: ... External Alarm Buzzer Contents of process alarm notice are indicated in Figure 2 2 Figure 2 2 The Notice of the Process Alarm Buzzer External Alarm History Data preservation print Auto Window Auto Display ALM Button of Toolbar Alarm Summary Graphic Point Display History Display HM Automatic Touch operation Key operation Tag Group Alarm Occurrence ...

Page 22: ...onfirmed state of alarm at the time of the alarm occurrence and becomes an unconfirmed state of normality at the time of the recovery An alarm is confirmed by the CNF operation Refer to Appendix 1 Alarm confirmation method for the detailed movement of each alarm confirmation method Alarm grade gives a grade to the alarm corresponding to the importance of the process alarm There are four kinds of W...

Page 23: ... monitoring group of the process alarm can be divided by the designation of the signal category Signal category is registered in each process tag Alarm monitoring group controls the issue of the process alarm Screen for Monitoring Process The screens to monitor the process are the Alarm Summary display Tag Group display Point display Tag Search and Graphic screens Figure 2 3 Alarm Summary Display ...

Page 24: ...2 Function Outline 10 Figure 2 4 Tag Group Display Figure 2 5 Point Display Screen ...

Page 25: ...2 Function Outline 11 Figure 2 6 Tag Search Screen Figure 2 7 Graphic Screen ...

Page 26: ...display Figure 2 8 System Alarm Notification Alarm confirmation method and alarm priority When an abnormality occurs in the system a system alarm will be reported to OIS function The system alarm will be indicated on the screen and buttons depending on the alarm grade The display style of the system alarm depends on an Alarm confirmation method The alarm confirmation method for the system alarm is...

Page 27: ...ay Station Status display and I O Status display screens The system status display screen Sation status display screen and I O status display screen are available to monitor the system operation Figure 2 9 System Status Display Screen Figure 2 10 Station Status Display Screen Figure 2 11 I O Status Display Screen ...

Page 28: ... 12 indicates the guidance alarm notification flow where a guidance occured Voice notification output History save and print Automatic window display Automatic screen display Display through GUIDANCE button in the tool bar Guidance display screen Graphic screen HM History display screen Buzzer output Graphic screen Automatic Touch operation Key operation Guidance Arises Figure 2 12 Guidance Notifi...

Page 29: ...ity is indicated Screen display number Number of the graphic screen displayed when guidance is required or of the graphic screen called from the guidance display screen Signal category The signal categories to set the alarm monitoring groups Guidance detailed character string Tag and atom array number of the OIS parametertag set with a character string representing details of guidance Event condit...

Page 30: ...riority depends on the alarm grade and the confirmation status of the alarm Table2 4 Guidance Display Priority Confirmed Unconfirmed Alarm grade Indication color Priority Not Confirmed Major Alarm Red blinking 1 Medium Alarm Violet 2 Minor Alarm yellow blinking 3 Message Green blinking 4 Confirmed Major Alarm Red lighting 5 Medium Alarm Violet lighting 6 Minor Alarm Yellow lighting 7 Message Green...

Page 31: ...N Monitoring OFF Signal Categoly 2 Plant B Monitoring ON Monitoring ON Monitoring OFF Signal Categoly 3 Plant C Monitoring ON Monitoring OFF Monitoring ON e g Monitoring Group 1 Monitoring all Signal Categories Monitoring Group 2 Monitoring Common Plant A and Plant B Monitoring Group 3 Monitoring Common and Plant C Figure 2 13 is the example where monitoring plants were changed OIS1 Monitoring Gro...

Page 32: ...ation of the process and system Supervisor mode The mode for important operations of the process and system Engineer mode The mode to maintain the system The operation modes can be set individually for each screen and parameter The relation between the main operation modes and the set operation modes is shown in Table 2 5 Table2 6 Main Operation Modes and Set Operation Modes Operation Mode Set Mod...

Page 33: ...rator mode Engineer password which changes to the engineer mode from the lock mode operator mode or the supervisor mode Change the user to log on when you change an alarm monitoring group and operation mode Operating the Operate Mode button in the tool bar of the system window will change to the operation mode of security lower than the operation mode assigned to the user Figure 2 14 Users and the...

Page 34: ...nction Outline 20 INSTRUCTION Since priority is given to the operation mode key of a keyboard when operator s keyboard with eight loops is used it is disabled to change the Operation mode on the OIS window ...

Page 35: ...3 Process Alarm Monitoring Alarm List Display Group Display Point Display Tag List Search 4 System Alarm Monitoring System State Display Station State Display I O Card State Display LAN Statistics Information Version Display RAS Information Collection 5 Guidance Monitoring Guidance Display 6 Trend Function Historical Trend Display Real Time Trend Display 7 Message Function History Display Printing...

Page 36: ... is displayed In the operator window view area of the OIS window maximum four windows will be displayed It allows you to resize and move an operator window freely in operator window view areas Figure 2 16 Basic Configuration of Screen Title Bar Menu Bar Status Bar Tool Bar Operator Window Display Area Operator Window 9 Graphic Function Graphic Screen Display Graphic Editor 10 Report Function Optio...

Page 37: ...2 Function Outline 23 Figure 2 17 Operator Window Title Bar Panning Operation Scroll Bar Display Area Tool Bar ...

Page 38: ...orical tag data collected and stored in the Historical database and saves it by report tag History Save It saves record message history such as the process and system alarms occurred guidance operations of digital tags operations of the operators 1 Database Functions Historical Database Report Database History Save 2 Tag Functions OIS Parameters Guidance 3 Monitoring Functions Event Conditions Ext...

Page 39: ... to a process tag by using alarm guidance event conditions as a trigger Message Printing It is the function to print process alarm system alarm guidance an operation history etc to a printer 4 Redundancy Control When OIS DS SMART is considered as a redundant configuration SVR function and PLCS function become a stand by redundant type when you redundant configuration The state of a dual partner st...

Page 40: ...LC Data Writing PLC Data Linearizing Conversion 2 Tag Management The Notice of State Change The Tag Access Response from an OIS SVR Function 3 L1 server functions L1 LC531 Tag Data Access L1 LC531 Tag Parameter Peculiarity for a Tag Display 4 Controller Transmission Machine Transmission of PLC Data PLC Writing Receiving Data 5 System Alarm Monitoring System Alarm Surveillance of PLC ...

Page 41: ...face accesses the register data of PLC 2 Inside the PLC data and tags in consecutive PLC areas are linked 3 It accesses with the OIS functions and PLC tag management and a screen is displayed and set up 4 It accesses with the SVR functions and PLC tag management and tag data is collected and saved 5 The OIS function indicates the data which the SVR function saves by trend graph Functions of PLCS 3...

Page 42: ...n is memorized in L1 LC53 2 A display parameter is registered with the PLCS tool A tag name card credit information signal classification alarm information etc The downloaded information is memorized in the memory of PLCS function 3 L1 LC531 tag interface accesses L1 LC53 or the parameter for a display depending on parameter type OIS DS SMART OIS function PLC connection function L1 LC53 Alarm mana...

Page 43: ...24 768 dots Alarm Window Auto window display Auto Screen Display Yes Alarm Confirmation Method Process alarm Selected from Type A B C for each tag System alarm Type B Alarm Grade Process alarm 4 levels Major Medium Minor Warning System alarm 3 levels Major Minor Warning Guidance 4 levels Major Medium Minor Message Process alarm for each tag for each tag specific alarm Signal Category 64 signal cat...

Page 44: ...3 Basic Specification 30 Real time Trend Screen 8 pens group 128 groups Tag Grouping 4 8 or 16 tags group 2560 groups system Graphic Screen 4096 screens system Buzzer Output 7 types 5 types ...

Page 45: ...y Saved samples up to 64000 points tag Number of Saved History Items 32000 histories system Guidance 4096 system grade guidance message with signal category Event Conditions 4096 event conditions system OIS Parameter 256 tags 1 tag 4K bytes Integer Single Double String External Alarm Output 64 items Process tag output Message Printing Up to 4 units system 8 colors when color printer are used Repor...

Page 46: ...alue real number Engineering unit value real number Alarm process with alarm suppress function Digital tags DI1 DI8 error Analog tags Pv sensor high low limit alarm PV over limit high limit low limit under limit alarm PV process error PV rate of change alarm Positive deviation negative deviation alarm Tag Write Digital Operations latch momentary etc corresponding to a pushbutton command RFO are im...

Page 47: ...nput Data PB PV LP R and W registers Write output Data Not used Set Data Not used Collection input Parameter Not used L1 LC53 function is registered with the nV Tool Display parameter for L1 LC531 tag is registered with the PLCS engineering tool Table 3 6 Toshiba Integrated Controller S2 Item Specifications Supported Model Integrated controller S2 model2000 EN651A Communication System pcmp Collect...

Page 48: ...ght Single PLCS Support Package V02 21 or newer 2 Moreover you need the following versions for the connect type1 light duplex PLCS Support Package V02 23 or newer PLC Server Service Control V02 21 or newer PLCS Engineering Tool V02 55 or newer Table 3 8 Mitsubishi MELSECNET H 1 Item Specifications Supported Model Redundant CPU Q25PRHCPU MELSECNET H QJ71LP21 25 MELSECNET H Interface board PCI bus Q...

Page 49: ...r Config of PLCS engineering tool Little Endian with byte swapped Big Endian Big Endian with byte swapped Little Endian Reference About the information of each PLC please refer to the following manuals 6F8C1572 PLC Connection Function type1 light Programming Manual 6F8C1574 PLC Connection Functions MODBUS TCP Connection Instruction Manual Table 3 10 OPC Client Support Basic Specification Item Spec...

Page 50: ... The OPC server is mounted in OIS DS SMART please check to users that operation of the OPC server does not affect the system Please be careful that the rate of CPU use does not exceed 50 normally The rate of CPU use can be checked with the rate of CPU use of the performance of a task manager ...

Page 51: ...CSVAPDA S Graphic Editor ECHIGBDD S Report Package ECHIRPUB O Real time Trend Package ECPHRTDA S 16 tag Support Package ECPH16DA S 2PC tag Support Package ECPH2PDA O PLC Support Package ECPHPLDA S PLC Server Utility ECPLCUDA S Multicast Support Package ECPHMCDA S NOTE S Standard O Option Table 4 2 Software Package Configuration for the Tool of OIS SVR Name Type Standard Option OIS SVR Engineering ...

Page 52: ...4 Software Package Configuration 38 ...

Page 53: ... and the restrictions are shown in Table 5 1 Table 5 1 PC Restrictions Conditions Item Specifications Fan Stop Detection No system alarm detection Temperature Abnormalities Detection Hour Worked No hours worked display on a system screen Buzzer DIO Inputand Output Even if it specifies DI DO processing with an OIS DS engineering tool it does not operate items which OIS DS engineering tool specifies...

Page 54: ...5 Operating Conditions 40 ...

Page 55: ...ion explanation Normal Unconfir med Confirm ed Normal Alarm will recover by clicking LO button after the state of the alarm became to be OFF ON MES AWOFF Flicker Status CNF LO AWON AD ALM Alarm will recover by clicking LO button after clicking Confirm button ON MES AWOFF Confirm Button LO Button Recovery Message OFF MES OFF MES OFF MES Alarm Occurred Alarm Confirmed Alarm Recovery CNF LO ON MES Co...

Page 56: ...Recovery Alarm will recover by clicking Confirm button after the state of the alarm became to be OFF LO button is not become ON ON MES ON MES AWOFF Flicker Status Alarm Status Current Status Confirmation Operation CNF AWON AD ALM ALM Buzzer AWON Auto Window ON AWOFF Auto Window OFF AD Auto Screen Display Operation explanation Normal Unconfir med Confirm ed Alarm will recover by the state of the al...

Page 57: ... turned off Alarm is blinking and buzzer is output when Alarm Status is tured off ON MES AWOFF ALM OFF MES CNF ALM Alarm Status Current Status Confirmation Operation Flicker Status Confirm Button LO button CNF Confirmation Operation Recovery Message ON MES Occurred Message OFF MES ALM Buzzer AWON Auto Window ON AWOFF Auto Window OFF AD Auto Screen Display Normal Unconfir med Alm Unconfirm ed Nomal...

Page 58: ...Appendix 1 Alarm Confirmation Method 44 ...

Page 59: ......

Page 60: ...Industrial Systems Division 72 34 Horikawa Cho Saiwai Ku Kawasaki 212 8585 Japan ...

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