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Toro Pro Sweep 07068, Operator'S Manual

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Toro Pro Sweep 07068 Operator'S Manual Download Page 4

Contents

Safety ....................................................................... 5

General Safety ................................................... 5
Safety and Instructional Decals .......................... 5

Setup ........................................................................ 8

1 Reviewing the Machine Requirements ............. 9
2 Removing the Hitch Tongue and

Hydraulic Cylinder from the Shipping
Position ........................................................... 9

3 Installing the Hitch Tongue ............................... 9
4 Installing the Hydraulic Cylinder ......................11
5 Installing the Power Wire Harness.................. 12
6 Mounting the Machine to the Towing

Vehicle .......................................................... 13

7 Routing and Securing the Hydraulic Hoses

and Wire Harness ......................................... 14

8 Connecting the Hydraulic Hoses .................... 15
9 Connecting the Harness ................................ 15
10 Mounting the Windrow Blades...................... 15
11 Assembling the Handheld Remote ............... 17

Product Overview ................................................... 18

Controls ........................................................... 18
Specifications .................................................. 19
Dimensions and Weights .................................. 19
Radio Specifications ......................................... 19
Attachments/Accessories ................................. 19

Before Operation ................................................. 20

Before Operation Safety ................................... 20
Operating the Machine ..................................... 20
Adjusting the Brush Height ............................... 21
Adjusting the Roller Scraper ............................. 23
Adjusting the Front Flap Height......................... 23
Checking the Tire Pressure............................... 23
Checking the Wheel Lug Nut Torque ................. 23
Activating the Controller.................................... 23
Using the Controller Timeout Feature................ 24
Using the Hopper Safety Support...................... 24

During Operation ................................................. 25

During Operation Safety ................................... 25
Slope Safety ..................................................... 25
Checking the Interlock System.......................... 26
Operating Tips .................................................. 26
Dumping the Hopper......................................... 26
Lowering the Hopper ........................................ 27
Operating the Machine in Cold Weather............ 27
Switching the Sweeper-Up Mode...................... 27

After Operation .................................................... 27

After Operation Safety ...................................... 27
Inspecting and Cleaning the Machine ............... 27
Hauling the Machine ......................................... 28

Maintenance ........................................................... 29

Recommended Maintenance Schedule(s) ........... 29

Daily Maintenance Checklist............................. 29
Maintenance Safety.......................................... 30
Hydraulic System Safety................................... 30
Lubricating the Machine.................................... 30

Associating the Remote Control and the

Base Unit ..................................................... 32

Replacing the Remote Batteries ....................... 33

Storage ................................................................... 33
Troubleshooting ...................................................... 34

Checking Fault Codes ...................................... 34
Entering Diagnostic Mode and Checking the

Codes ........................................................... 35

Resetting the Fault Codes ................................ 35

4

 

Summary of Contents for Pro Sweep 07068

Page 1: ...Form No 3424 127 Rev B Pro Sweep Turf Sweeper Model No 07068 Serial No 403380001 and Up Register at www Toro com Original Instructions EN 3424 127 B ...

Page 2: ...er and radio TV are on different branch circuits If necessary the user should consult the dealer or an experienced radio television technician for additional suggestions The user may find the following booklet prepared by the Federal Communications Commission helpful How to Identify and Resolve Radio TV Interference Problems This booklet is available from the U S Government Printing Office Washing...

Page 3: ...s or additional information contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready Figure 1 identifies the location of the model and serial numbers on the product Write the numbers in the space provided Important With your mobile device you can scan the QR code if equipped on the serial number plate to access warranty parts and oth...

Page 4: ...h Height 21 Adjusting the Roller Scraper 23 Adjusting the Front Flap Height 23 Checking the Tire Pressure 23 Checking the Wheel Lug Nut Torque 23 Activating the Controller 23 Using the Controller Timeout Feature 24 Using the Hopper Safety Support 24 During Operation 25 During Operation Safety 25 Slope Safety 25 Checking the Interlock System 26 Operating Tips 26 Dumping the Hopper 26 Lowering the H...

Page 5: ...shut off the engine engage the parking brake of the tow vehicle remove the key and wait for all moving parts to stop before servicing fueling or unclogging the machine Improperly using or maintaining this machine can result in injury To reduce the potential for injury comply with these safety instructions and always pay attention to the safety alert symbol which means Caution Warning or Danger per...

Page 6: ...away when dumping the hopper decal108 0866 108 0866 1 Warning stay away from the pivot point of the hitch tongue decal110 7999 110 7999 1 Warning 3 Park the machine with the attachment in the tow position before raising the machine to dump 2 Tipping hazard when the attachment is in the sweep position do not raise the attachment to dump decal131 6766 131 6766 1 7 5 A 3 Electrical accessory 15 A 2 7...

Page 7: ...is 114 kg 250 lb do not drive down slopes 5 Warning do not exceed 24 km h 15 mph 6 Stored energy hazard trailer lower the machine place it on blocks or jack stands disconnect the machine disconnect the hydraulics and wire harness do not drive the machine with the hopper in the raised position decal108 0862 108 0862 1 Warning read the Operator s Manual all operators should be trained before operati...

Page 8: ...olt 3 8 x 1 1 4 inch 2 Pin assembly 2 4 Flange nut 3 8 inch 2 Install the hydraulic cylinder Power wire harness 1 Cable tie 2 5 Fuse 1 Install the power wire harness Hitch pin 1 6 Hairpin cotter 1 Mount the machine to the towing vehicle 7 Cable tie 8 Route and secure the hydraulic hoses and wire harness 8 No parts required Connect the hydraulic hoses 9 No parts required Connect the harness Blade m...

Page 9: ... attempt towing a loaded machine with a light utility vehicle or run about These machines do not have adequate brakes suspension or frame strength to handle the weight of the machine Trailer brakes are recommended when using the machine in hilly terrain When fully loaded the machine may weigh as much as 1 588 kg 3 500 lb GVW This weight is higher than the recommended towing and braking limit of mo...

Page 10: ...ing the mounting holes Figure 3 Note Position the hose guides on top of the hitch tongue 2 Insert the hitch pin through the mounting plates and the hitch tongue Figure 3 3 Secure the top of the hitch pin to the mounting plate with a bolt 3 8 x 1 1 4 inch and a locknut 3 8 inch as shown in Figure 3 4 Secure the bottom of the hitch pin with a large washer and a large nut Figure 3 g011255 Figure 3 1 ...

Page 11: ... x 0 063 inch 4 Locknut 1 2 inch 2 Bolt 3 8 x 1 1 4 inch 2 Pin assembly 2 Flange nut 3 8 inch Procedure 1 Mount the rear actuator tab to the machine frame with 4 bolts 1 2 x 2 inch 8 flat washers 0 531 x 0 063 and 4 locknuts 1 2 inch Position the components as shown in Figure 5 g011261 Figure 5 1 Rear actuator tab 2 Machine frame 2 Secure each end of the hydraulic cylinder to an actuator tab with ...

Page 12: ...btain and install a Toro accessory fuse block Part No 92 2641 4 Insert the 20 A fuse into the slot in the fuse block Figure 7 g248241 Figure 7 1 Fuse 2 Fuse block 5 Route the wire harness alongside the main vehicle wire harness to the rear of the vehicle Figure 8 g010992 Figure 8 1 Power wire harness 6 Secure the wire harness to the vehicle in several places with cable ties Keep the harness away f...

Page 13: ...ound 5 Adjust the machine hitch clevis to the same level as towing vehicle hitch as follows Remove the bolts and locknuts securing the hitch clevis Figure 10 to the hitch tongue g011256 Figure 10 1 Hitch pin 3 Hairpin cotter 2 Clevis Raise or lower the hitch clevis to the position that is approximately level with the tow vehicle hitch Secure the clevis to the hitch with the previously removed bolt...

Page 14: ...aulic hoses and wire harness through the hose guides to the front of the hitch tongue Figure 11 g010996 Figure 11 1 Hydraulic hoses and wire harness 2 Hose guide 2 Secure the hydraulic hoses and wire harness as shown in Figure 12 and Figure 13 g010997 Figure 12 Front View 1 Cable tie 6 g011048 Figure 13 Rear View 1 Cable tie 2 14 ...

Page 15: ...rness from the machine to the power harness on the towing vehicle Figure 14 Note Ensure that the harness cannot get pinched in the hitch and that it is not on top of or around the hitch pin 10 Mounting the Windrow Blades Parts needed for this procedure 1 Blade mounting assembly 2 Bolt 7 16 x 3 1 4 inches 4 Small washer 1 2 inch 1 Large washer 1 Spacer 2 Locknut 7 16 inch 1 Chain 1 Bolt 3 8 x 1 1 4...

Page 16: ...cted 5 Grease the fitting on the blade mounting assembly and on the windrow blade hub with No 2 lithium grease Note When the windrow is not required unhook the chain from the snap link pivot the windrow assembly upward and hook the chain at the raised level g030462 Figure 16 1 Bolt 7 16 x 3 3 4 inches 8 Windrow blade 2 Small washer 1 2 inch 9 Spacer 3 Machine frame 10 Bolt 3 8 x 1 1 4 inches 4 Lar...

Page 17: ... install the batteries improperly the machine will not be damaged but it will fail to operate The cradle is embossed with polarity markings for each terminal g029817 Figure 17 1 Screw 4 Steel gasket 2 Cover 5 Batteries 3 Seal 6 Handheld remote 3 Ensure that the steel gasket and rubber seal are seated in the channel in the remote and set the back cover in place Figure 17 4 Secure the cover with 6 s...

Page 18: ...weeper up button The hopper stops at the pre defined height Figure 18 Transport height home position is 13 1 4 to 15 1 4 inches Turn around height offset position is 8 1 2 to 10 1 2 inches Sweeper Up Button Optional Mode This mode allows you to adjust the machine to any desired height and it stops at the pre defined heights Note Refer to Switching the Sweeper Up Mode page 27 to switch to the optio...

Page 19: ...ecifications Note Specifications and design are subject to change without notice Dimensions and Weights Width 221 cm 87 inches Height 202 cm 79 1 2 inches Dump height clearance 173 cm 68 inches Length Hopper lowered 173 cm 68 inches Hopper raised 229 to 249 cm 90 to 98 inches Empty weight 680 kg 1 500 lb Gross vehicle weight GVW 1588 kg 3 500 lb Radio Specifications Frequency 2 4 GHz Max output po...

Page 20: ... to put 227 kg 500 lb of weight into the vehicle bed when operating on any slopes Ensure that your tow vehicle is suitable for use with an implement of this weight by checking with your tow vehicle supplier or manufacturer Shut off the machine shut off the engine and remove the key of the tow vehicle and wait for all moving parts to stop before making any adjustments to the machine Operating the M...

Page 21: ...ches 15 240 cm 6 000 inches 16 500 cm 6 500 inches 2 15 558 cm 6 125 inches 16 828 cm 6 625 inches 15 875 cm 6 250 inches 17 145 cm 6 750 inches 3 16 193 cm 6 375 inches 17 463 cm 6 875 inches 16 510 cm 6 500 inches 17 780 cm 7 000 inches 4 16 828 cm 6 625 inches 18 098 cm 7 125 inches 17 145 cm 6 750 inches 18 415 cm 7 250 inches 5 17 463 cm 6 875 inches 18 733 cm 7 375 inches 17 780 cm 7 000 inc...

Page 22: ...pull it out approximately 13 mm 1 2 inch g011013 Figure 21 1 Locknut 4 Roller height adjusting plate 2 Height adjusting key tab 5 Roller scraper adjusting nuts 3 Roller height adjusting nuts 4 Loosen the roller height adjustment locknuts Figure 21 5 Pull out the height adjusting key and move the rear roller up or down by sliding the roller height adjusting plate to the desired height Figure 21 6 T...

Page 23: ...uring the metal strap and the front flap to the brush housing Figure 23 g011015 Figure 23 1 Front flap 2 Metal strap 2 Adjust the front flap to the desired operating height and tighten the nuts Checking the Tire Pressure Check the tire pressure daily to ensure that they are inflated properly Correct tire air pressure 86 2 kPa 12 5 psi Maximum tire air presssure 124 kPa 18 psi Checking the Wheel Lu...

Page 24: ...remote transmitter to offset the machine at least every 2 1 2 hours Using the Hopper Safety Support Whenever you work under the raised hopper ensure that the hopper safety support is installed onto the extended lift cylinder 1 Raise the hopper until the lift cylinder is extended 2 Remove the hairpin cotter and pin securing the safety support to the storage bracket on the machine frame Figure 26 Re...

Page 25: ... bystanders and pets away from the machine To avoid the risk of electrical shock dump the hopper only in an area clear of overhead wires and other obstructions Never dump the hopper on a slope Always dump the hopper on a level surface Park the machine on a level surface empty the hopper lower the hopper until the roller is on the ground and chock the wheels before removing the machine from the tow...

Page 26: ...also grooms the turf The brush combs through and lifts the grass for a uniform cut when mowed As it cleans the light scarifying action increases water and pesticide penetration thus reducing the need for renovation Important Do not make sharp turns when using the machine as damage to the turf may occur When the hopper is full the machine no longer picks up debris as efficiently leaving or throwing...

Page 27: ...on Optional Mode page 18 1 Remove the cover off the control module 2 Unplug the 2 wire connections from the pigtail connector shown in Figure 30 3 Plug the 2 wire connections into the existing pigtail connector tethered to the wire harness 4 Install the cover onto the control module g030597 Figure 30 1 Location of pigtails 3 Standard mode pigtail 2 Optional mode pigtail tethered to the wire harnes...

Page 28: ... Use full width ramps for loading the machine into a trailer or a truck Never transport the machine when the transport alarm and the light are activated When transporting the machine use the tie downs to secure the front of the machine Figure 31 and the axle Figure 32 to secure the rear of the machine to the trailer Note Transporting the machine without using the tie downs could damage the machine...

Page 29: ... the brush Every 200 hours Torque the wheel lug nuts Replace the front flap Every 600 hours Inspect the hopper for damage Daily Maintenance Checklist Duplicate this page for routine use For the week of Maintenance Check Item Mon Tues Wed Thurs Fri Sat Sun Check the safety interlock operation Check for unusual operating noises Check the tire pressure Check the hydraulic hoses for damage Check for f...

Page 30: ...tem Safety Seek immediate medical attention if fluid is injected into skin Injected fluid must be surgically removed within a few hours by a doctor Ensure that all hydraulic fluid hoses and lines are in good condition and all hydraulic connections and fittings are tight before applying pressure to the hydraulic system Keep your body and hands away from pinhole leaks or nozzles that eject high pres...

Page 31: ...g011025 Figure 33 g011026 Figure 34 g011027 Figure 35 g011028 Figure 36 g011029 Figure 37 g011030 Figure 38 31 ...

Page 32: ...ginal base unit 1 Remove power from the base unit 2 Stand near the base unit in unobstructed clear line of sight with the remote control in hand 3 Simultaneously press and hold the OFFSET LEFT and OFFSET RIGHT buttons The LED blinks about once per second 4 Continue to hold both buttons until the LED begins blinking about twice per second 5 Release the buttons 6 Press and hold the OFFSET LEFT butto...

Page 33: ...attery into a terminal cradle observing proper polarity Note If the batteries are improperly installed the unit will not be damaged but it will fail to operate 4 If you accidentally removed the rubber seal and the steel gasket replace them carefully into the channel in the handheld remote 5 Replace the cover and secure it with the 6 screws removed previously Figure 40 and torque them to 1 5 to 1 7...

Page 34: ...bearings on the brush shaft If they are excessively hot check the bearings for damage Foreign materials are wrapped around brush Replace any damaged bearings Clean off any foreign objects The diagnostic light on the machine does not illuminate when pressing a remote button There is frequency interference Associate the remote control to the base unit refer to Associating the Remote Control and the ...

Page 35: ...onnector not plugged in locate the loose or disconnected harness connector and connect it Something wrong in the wiring contact your authorized Toro distributor 11 Blink once pause blink once long pause then repeat Lost communication with BASE BASE is bad contact your authorized Toro distributor 12 Blink once pause blink twice long pause then repeat Version incompatibility of the BASE and or HH Wr...

Page 36: ...Notes ...

Page 37: ...Notes ...

Page 38: ... for marketing purposes Retention of your Personal Information Toro will keep your personal information as long as it is relevant for the above purposes and in accordance with legal requirements For more information about applicable retention periods please contact legal toro com Toro s Commitment to Security Your personal information may be processed in the US or another country which may have le...

Page 39: ...to restaurants grocery stores hotels schools and hospitals and on a wide variety of products Additionally some online and mail order retailers provide Prop 65 warnings on their websites or in catalogs How do the California warnings compare to federal limits Prop 65 standards are often more stringent than federal and international standards There are various substances that require a Prop 65 warnin...

Page 40: ...tion of the original product warranty and become the property of Toro Toro will make the final decision whether to repair any existing part or assembly or replace it Toro may use remanufactured parts for warranty repairs Deep Cycle and Lithium Ion Battery Warranty Deep cycle and Lithium Ion batteries have a specified total number of kilowatt hours they can deliver during their lifetime Operating r...

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