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3

Assembling the Frame

1. Install the hose reel support to the hydraulic reservoir

mount (Fig. 2) using 2 flange-head bolts (3/8 x 1 inch)
and 2 flange nuts (3/8 inch).  Do not fully tighten the
nuts to allow for adjustment later.

m–6349

1

2

3

3

Figure 2

1.

Hose reel support

2.

Hydraulic reservoir mount

3.

Hose reel straps

2. Install the ends of the 2 hose reel straps to holes in the

tank saddle that you located and/or drilled earlier
(Fig. 2) using 2 flange-head bolts (3/8 x 1 inch) and
2 flange nuts (3/8 inch).

3. Attach the hose reel support to the hose reel straps

(Fig. 2) using 2 flange-head bolts (3/8 x 1 inch) and
2 flange nuts (3/8 inch).

4. Level the straps and hose reel support and then tighten

all fasteners.

5. Install the hose reel assembly onto the hose reel straps

(Fig. 3) using 4 flange-head bolts (3/8 x 1 inch) and
4 flange nuts (3/8 inch).

m-6350

1

Figure 3

1.

Hose reel assembly

6. Remove and discard the bolt and nut from the lower

inside roller support on the hose reel and install the
electrical box in that hole (Fig. 4), using a flange-head
bolt (5/16 x 1 inch) and a flange nut (5/16 inch).

m–6351

1

3

2

Figure 4

1.

Electrical box

2.

Flange-head bolt,
5/16 x 1 inch

3.

Flange nut, 5/16 inch

7. Route the hose reel ground wire (plain black wire with

an eye-ring coming from the hose reel motor) behind
the hydraulic tank and forward around the frame.

8. Connect the end of the ground wire to the battery

grounding stud on the machine, located behind the
battery box and passenger seat, under the frame (Fig. 5).

Summary of Contents for 41569

Page 1: ...Qty Use Hose reel support Flange head bolt 3 8 x 1 inch Flange nut 3 8 inch Hose reel strap Hose reel assembly Flange head bolt 5 16 x 1 inch Flange nut 5 16 inch 1 10 10 2 1 1 1 Assemble the frame C...

Page 2: ...f chemicals have been used in the machine flush the system thoroughly with clean water then drain the water refer to your vehicle Operator s Manual for instructions 2 Disconnect the negative battery t...

Page 3: ...aps and hose reel support and then tighten all fasteners 5 Install the hose reel assembly onto the hose reel straps Fig 3 using 4 flange head bolts 3 8 x 1 inch and 4 flange nuts 3 8 inch m 6350 1 Fig...

Page 4: ...m holder 3 5 8 inches 9 2 cm above the center of the lowest hole Fig 7 Note Check the position of the right boom holder It should be installed as far down in the mounting slots as possible If it is no...

Page 5: ...e flow meter or supply tee as applicable 5 Slide a large ratcheting hose clamp removed from the hose in step 2 over the hose and install the fitting all the way into the hose securing it with the hose...

Page 6: ...it using 2 large plastic hose clamps Fig 12 Installing the Control Valves 1 Install the control box mounting bracket to the boom holder or control box support bracket as appropriate Fig 13 using 2 fl...

Page 7: ...d see an opening in the check ball curving up If not rotate the ball until the opening is fully visible and it curves up 10 Connect the large hose to the control valve Fig 15 11 Place the rubber trim...

Page 8: ...essure gauge into the bracket under the circular opening inside the control box cover securing it with the nut packaged with it Fig 19 Note The face of the gauge must face the circular opening of the...

Page 9: ...ch connectors 7 Connect the T end of the new rear control box harness between the manual control box harness and the spray harness Fig 21 and 22 8 Route the rear control box harness through the dash u...

Page 10: ...witch 2 Connector with mostly green and yellow wires 3 Rate control switch 4 Connector with multi colored wires 14 Connect the connector with the multi colored wires to the rate control switch momenta...

Page 11: ...uctions and always pay attention to the safety alert symbol which means CAUTION WARNING or DANGER personal safety instruction Failure to comply with the instruction may result in personal injury or de...

Page 12: ...asily visible to the operator and are located near any area of potential danger Replace any decal that is damaged or lost 106 1277 1 Boom spray 2 Hand spray 106 1278 1 Boom spray 2 Hand spray 3 Contin...

Page 13: ...nsure that the pump switch is on and the pro control if applicable is set in the manual position 3 Set the throttle to the hand spray position 4 Ensure that the trigger lock on the spray gun is locked...

Page 14: ...tion 2 Press the rate control switch to reduce the pressure until the pump stops 3 Move the valve lever rearward to the boom spray position 4 Direct the spray gun nozzle at an area where it is safe to...

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