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5

Tapping into the Machine Hoses

1. Remove the retainer securing the end of the boom

supply hose connected to the tee located to the right of
the boom supply valves and disconnect it (Fig. 9).

m–6356

1

2

3

8 inches (20 cm)

4

Figure 9

1.

Boom supply valves

2.

Boom supply hose

3.

Disconnect here

4.

Flow meter

2. Cut the boom supply hose 8 inches (20 cm) to the right

of the flow meter (if equipped) or 32 inches (81 cm)
from the supply tee (located directly behind the boom
valves) using a hacksaw (Fig. 9). Remove the hose
clamp from the loose end and discard the hose and
fitting.

3. Remove the barbed fitting and retainer from the control

valve assembly (Fig. 14).

4. Apply a liberal amount of liquid soap to the barb of the

fitting and to the inside of the hose coming from the
flow meter or supply tee as applicable.

5. Slide a large ratcheting hose clamp (removed from the

hose in step 2) over the hose and install the fitting all
the way into the hose, securing it with the hose clamp
(Fig. 10).

Important

 

The fitting may be very difficult to push

into the hose.  It is very important, however, that you get it
all the way into the hose, ensuring that it will not leak.  You
may need to remove the hose from the machine at the flow
meter.

m–6375

1

2

3

4

Figure 10

1.

Hose

2.

Ratcheting hose clamp

3.

Fitting

4.

Flow divider

6. Remove the fasteners securing the tee behind the boom

supply valve so that the tee will drop down, hanging on
the hoses (Fig. 11).

m–6376

2

1

3

Figure 11

1.

Tee behind boom supply
valves

2.

Fasteners

3.

Port (drill hole here)

7. Carefully drill a hole (1/4 inch dia) in the face of the

port on the back of the tee (Fig. 11).

8. Replace the tee on the back of the boom supply valves,

securing it with the fasteners you removed previously.

Summary of Contents for 41569

Page 1: ...Qty Use Hose reel support Flange head bolt 3 8 x 1 inch Flange nut 3 8 inch Hose reel strap Hose reel assembly Flange head bolt 5 16 x 1 inch Flange nut 5 16 inch 1 10 10 2 1 1 1 Assemble the frame C...

Page 2: ...f chemicals have been used in the machine flush the system thoroughly with clean water then drain the water refer to your vehicle Operator s Manual for instructions 2 Disconnect the negative battery t...

Page 3: ...aps and hose reel support and then tighten all fasteners 5 Install the hose reel assembly onto the hose reel straps Fig 3 using 4 flange head bolts 3 8 x 1 inch and 4 flange nuts 3 8 inch m 6350 1 Fig...

Page 4: ...m holder 3 5 8 inches 9 2 cm above the center of the lowest hole Fig 7 Note Check the position of the right boom holder It should be installed as far down in the mounting slots as possible If it is no...

Page 5: ...e flow meter or supply tee as applicable 5 Slide a large ratcheting hose clamp removed from the hose in step 2 over the hose and install the fitting all the way into the hose securing it with the hose...

Page 6: ...it using 2 large plastic hose clamps Fig 12 Installing the Control Valves 1 Install the control box mounting bracket to the boom holder or control box support bracket as appropriate Fig 13 using 2 fl...

Page 7: ...d see an opening in the check ball curving up If not rotate the ball until the opening is fully visible and it curves up 10 Connect the large hose to the control valve Fig 15 11 Place the rubber trim...

Page 8: ...essure gauge into the bracket under the circular opening inside the control box cover securing it with the nut packaged with it Fig 19 Note The face of the gauge must face the circular opening of the...

Page 9: ...ch connectors 7 Connect the T end of the new rear control box harness between the manual control box harness and the spray harness Fig 21 and 22 8 Route the rear control box harness through the dash u...

Page 10: ...witch 2 Connector with mostly green and yellow wires 3 Rate control switch 4 Connector with multi colored wires 14 Connect the connector with the multi colored wires to the rate control switch momenta...

Page 11: ...uctions and always pay attention to the safety alert symbol which means CAUTION WARNING or DANGER personal safety instruction Failure to comply with the instruction may result in personal injury or de...

Page 12: ...asily visible to the operator and are located near any area of potential danger Replace any decal that is damaged or lost 106 1277 1 Boom spray 2 Hand spray 106 1278 1 Boom spray 2 Hand spray 3 Contin...

Page 13: ...nsure that the pump switch is on and the pro control if applicable is set in the manual position 3 Set the throttle to the hand spray position 4 Ensure that the trigger lock on the spray gun is locked...

Page 14: ...tion 2 Press the rate control switch to reduce the pressure until the pump stops 3 Move the valve lever rearward to the boom spray position 4 Direct the spray gun nozzle at an area where it is safe to...

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