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Cold Metals Lab 

 

V1.0 11/7/2017

 

TORMACH MACHINE INSTRUCTIONS 

Start Up Procedure 

1.

 

Make sure estop (big red button) is depressed 

2.

 

Turn on Mains power 

3.

 

After software loads, release e stop button 

4.

 

Press green button (should hear a cachunk) 

5.

 

Click reset on screen (should be flashing) 
 
 
 
 
 
 
 
 

Machine Reference Procedure 

1.

 

Make sure there is no tooling in the way of the bed and spindle door is closed. 

2.

 

On Screen Click “REF Z”

 

3.

 

On Screen Click “REF X”

 

4.

 

On Screen Click “REF Y”.

 

 

 

 

Work Offset Set up With Tool Setter 

1.

 

Physical Fixture your work surface on the 
bed, vice or sacrificial surface 

2.

 

Position Tool Setter on Zero Plane of work 
surface, Plug in tool setter 

3.

 

Double check Tool setter is stable on work 
surface 

4.

 

Double check tool setter is fully connected 
by depressing top and making sure the red 
light (both on screen and on the unit ignites) 

5.

 

Navigate to Offsets > Work 

6.

 

Make Sure Spindle is Empty, Collet is closed 
and Tool 0 listed as in spindle 

7.

 

Press Move & Set Work Offset. Now you Z 
offset has been set relative to your zero 
plane 

8.

 

Insert Heimer probe into the spindle. 

9.

 

Enter "50" into the tool in spindle box 

10.

 

Make sure step increments are set to .0001 

11.

 

Using the keyboard/jog controller Jog/dial the probe tip near your x zero line. 

12.

 

Slowly move the probe until the dial reads both 0 at the top dial and bottom smaller dial. 

13.

 

Click Zero X to zero your X position 

14.

 

Repeat steps 11-13 for your Y zero position 

15.

 

Now your work is set in the X/Y/Z 
  

Summary of Contents for PCNC1100

Page 1: ...lastics Synthetic Machine Specs 18 x9 bed size 1 5 hp motor 5 tooling 110 IPM 5100 rpm spindle Tooling Located in red tool check next to machine lista cabinets on wall in front of machine Accessories...

Page 2: ...e Plug in tool setter 3 Double check Tool setter is stable on work surface 4 Double check tool setter is fully connected by depressing top and making sure the red light both on screen and on the unit...

Page 3: ...TC Click insert 8 Tray Rev Fwd to turn ATC and load up to 10 tools remember to click insert and assign tool numbers as you load 9 Click Retract to Move ATC to home position and clear the spindle 10 Po...

Page 4: ...the spindle i Machine Offset With spindle empty and collet locked go to WorkOffset Screen Move and set work offset ii Tool Length Offset Tool in spindle Offsets Tool window press Move Tool offset to...

Page 5: ...e noted appropriately in the G Code Scroll until you see a T_ for example T5 and your tool is in the T5 slot If the G Code is noted as the incorrect tool adjust in the code accordingly 10 Confirm the...

Page 6: ...Cold Metals Lab V1 0 11 7 2017...

Page 7: ...Lab V1 0 11 7 2017 Turn Off Procedure 1 Unload your tools from the tool tray 2 Make sure no tools are in the spindle 3 Press E stop button 4 Click Exit in PathPilot 5 Click ok to power off 6 Turn off...

Page 8: ...off Typing M08 into the MDI will turn on flood coolant Typing M07 will turn on the Mist or air if knob is adjusted M01 Break Pauses a running program between tool changes You will need to click cycle...

Page 9: ...ps CW RPM spindle speed you want the spindle to run manually Spindle Hi Low Current physical set up our machine is default to HI Feedrate Inchs per minute for manual gcode movement Go to g30 Goes to t...

Page 10: ...ware Tray Rev Tray FWD Turns the ATC clockwise CCW so you can load the forks Go to tray load position Moves the spindle head out of way and ATC under the spindle opening the ATC gate Retract Moves the...

Page 11: ...e to its home in the ATC T bottom right corner Identifies the tool currently in the spindle also used to fetch and store tools Tool 0 is an empty spindle If you change from a 0 to a number in the ATC...

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