Top Air TA1200 Operator'S Manual And Parts List Download Page 80

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5-24

SPRAY PUMP

401944

ITEM DESCRIPTION

PART NO.

QTY.

NOTES

1200

1600

Spray Pump, Ace (FMC-200-HYD-304) TA825195 TA825195

80,90’ Booms

Spray Pump, Ace (FMC-150 HYD 206) TA825250

Opt / 1600-60’ Boom

Spray Pump, Ace (PTOC-150-1000B)

TA825715

Opt / 60’ Boom

Spray Pump, Ace (PTOC-150-600-B)

TA825710

Opt / 60’ Boom

Spray Pump, Hypro (9403C-540S)

TA835702

Opt / 60’ Boom

Spray Pump, Hypro (9403C-1000)

TA835703

Opt / 60’ Boom

Spray Pump, Hypro (9303C-HM4)

TA835675

Opt / 60’ Boom

Spray Pump, Hypro (9306C-HM1C)

TA835677 TA835677

Opt / 80,90’ Booms

Capscrew, 3/8-16UNC x 1 1/2

9390-057

Grade 5

Flat Washer, 3/8

9405-076

Lock Washer, 3/8

9404-021

Hex Nut, 3/8-16UNC

9394-006

Grade 5

Decal, Important

TA510212

Hose Barb, 1 1/2” x 2” HB

TA814878

1 1/2” Street Elbow

TA814694

Hose Barb, 2” MPT x 2” HB

TA814880

10 Hose

9003826

Hose Marker, “Pressure”

9003935

Hose

9003826

Hose Marker, “Return”

9003936

12 Velocity Fuse

TA827042

Option for HYD-304 Pump

Velocity Fuse

9005187

Option for HYD-206 Pump

13 Male Tip, 3/4-16 O-Ring

91383

(December 2012)

Summary of Contents for TA1200

Page 1: ...TA1200 1600 OPERATOR S MANUAL and PARTS LIST T TANK SPRAYER 1200 1600 GALLON 1200 SPRAYER 60 80 90 BOOMS 1600 SPRAYER 80 90 110 120 132 BOOMS 401962 402061...

Page 2: ...ings 5 14 Ladder Railing 5 16 Gauge Panel 5 17 Main Tank 5 18 Rinse Tank 5 20 Sight Gauge 5 22 Strainer 5 23 Spray Pump 5 24 1600 Spray System 5 26 1200 Spray System 5 27 Electric Controls Option 5 30...

Page 3: ...and manufacture of Alliance Top Air products all specifications and information contained herein are subject to change without notice Foreword This symbol identifies important safety messages When yo...

Page 4: ...4 Introduction NOTES...

Page 5: ...2 SAFETY DECALS 1 3 GENERAL SAFETY INFORMATION 1 4 CHEMICAL HAZARDS 1 4 SERVICE PLATFORM 1 5 ELECTRICAL SAFETY 1 5 CLEAN WATER TANK 1 5 BEFORE OPERATING OR SERVICING 1 6 DURING OPERATION 1 6 BEFORE T...

Page 6: ...ds This person should also have the necessary training skills and tools to perform these functions properly REMEMBER THINK SAFETY A CAREFUL OPERATOR IS THE BEST INSURANCE AGAINST AN ACCIDENT This symb...

Page 7: ...Replace lost damaged painted or unreadable decals immediately If parts that have decalsare replaced also make sure to install new decals These decals inform and remind the operator with operational i...

Page 8: ...may cause equipmentdamage andintroduce unexpectedpersonalhazards CHEMICALHAZARDS Alwayswearpersonal protective equipmentwhenworking withornear chemicals Thisequipmentincludes but is not limited to pr...

Page 9: ...on 12 volt DC poweronly Never operate the sprayer with a damaged electrical cord Disconnect electrical power if a cord is damaged Alwaysdisconnect powerbefore attemptinganyelectrical repair Disassemb...

Page 10: ...ace Hitch sprayer to tractor and clear all personnelfromthesurroundingarea beforefoldingandunfoldingwings Become aware of and avoid all obstacles and hazards in the path of theequipment suchas powerli...

Page 11: ...egoodjudgmentwhentransporting equipmentonhighways Regulate speed to road conditions and maintaincompletecontrol Maximumspeed of sprayer should never exceed 25 mph It is probable that this implement is...

Page 12: ...AT Remove residual pressure fromwing tilt and main lift accumulatorsbyholdingwingtiltand main lift switches in DOWN position for at least 20 seconds after cylinders havestoppedmoving Safelyrelieveallf...

Page 13: ...OOM OPERATION 2 8 Unfolding Boom 2 8 Folding Boom 2 9 FILLING SPRAYER Quick Fill 2 10 Tank Mixing 2 10 BASIC SPRAYER OPERATION Initial Settings 2 11 Secondary Filter Monitoring 2 11 SPRAY TANK RINSING...

Page 14: ...oint hitch to remove all side sway prior to operation Inspection Perform the service checks as outlined below Repair or replace any damaged or worn parts before operating Boom Rest Set up Refer to pag...

Page 15: ...rawbar pin secure with a locking device to help prevent uncoupling during use 2 Point Hitch Optional The optional 2 point hitch is compatible with Cat III N CAT III and CAT IV N hitches Verify hitch p...

Page 16: ...the pump outlet marked PUMP RETURN to a low pressure return port at the tractor recommended or to the EXTEND port Revised011405 Transport Chain Connection Drawbar Style Hitch Only Tractor must be equ...

Page 17: ...nge the hydraulic valve setup for use with an SCV circuit Refer to the MAINTENANCE SECTION for valve setup information To protect the sprayer pump from damage due to excessive speed adjust circuit flo...

Page 18: ...provided in the MAINTENANCE SECTION of this manual Revised011405 Before disconnecting hoses from the tractor relieve pressure from the lines by placing the circuit in float while the tractor engine is...

Page 19: ...t such as power lines ditches etc Slow down before making sharp turns to avoid tipping Drive slowly over rough ground and side slopes 401962 TRANSPORTING CAUTION This implement is not equipped with br...

Page 20: ...d Note Wing tilt function may require several seconds of use before wings begin to move 4 Press and hold INNER WING switch in EXTEND position until wings are fully extended and wing locks are engaged...

Page 21: ...llow boom to lower approximately 6 inches until transport lock is engaged NOTE If boom does not engage transport lock raise boom fully press and hold INNER WING switch in RETRACT position for 5 second...

Page 22: ...mixing of the tank contents before starting any spraying operation Guidelines for an initial flow setting of the agitation system are given under the Basic Sprayer Settings heading in the SPRAYER OPE...

Page 23: ...PRESSURE gauge increase engine speed to full throttle 3 Briefly close AGITATION CONTROL valveto blockall pumpoutlet flow Adjust hydraulic flowto obtain maximum rated pump pressure Refer to pump speci...

Page 24: ...UMP INLET SELECTOR SOLUTION TANK INDUCTOR MIX OPT OFF FILTER PURGE CONTROL OFF PUMP OUTLET SELECTOR BOOM AGITATION CONTROL OFF Valve Settings PUMP INLET SELECTOR RINSE TANK INDUCTOR MIX OPT OFF FILTER...

Page 25: ...he switches See the BASIC SPRAYER OPERATION heading in this section for more information on using pressure drop to set these valves Pump Inlet Outlet controls Pump Inlet and Pump Outlet control switch...

Page 26: ...en INDUCTOR DRAIN valve 5 Open lid and pour chemical into inductor tank If using dry chemical open INDUCTOR MIX valve to mix chemical using care not to overfill inductor tank NOTE Solution tank should...

Page 27: ...ore the rinse tank will eventually become empty IMPORTANT Do not allow pump to run dry Pump damage will result 3 To rinse a chemical container place container upside down on rinse nozzle and squeeze h...

Page 28: ...ration test foam output to ensure that foamdensity and delivery rate are acceptable Additional information on troubleshooting foam output can be found in the MAINTENANCE SECTION 1 Press rocker switch...

Page 29: ...ents 3 9 Outer Wing Level Adjustment 3 12 Wing Tilt Indicator Adjustment 3 13 Wing Tip Breakaway Mechanism 3 13 Twin Link Suspension Adjustment 3 14 FILTERS Self Cleaning Primary Filter 3 15 Secondary...

Page 30: ...3 2 Maintenance LUBRICATION Lubricate the sprayer as shown below 401961 Revised011405 EP 2 8 HOURS EP 2 8 HOURS 8 HOURS EP 2 EP 2 8 HOURS...

Page 31: ...flow control until the desired pressure is reached up to a maximum pressure of 120 psi IMPORTANT Do not run pump for extended periods with outlet flow fully blocked Overheating and pump damage can re...

Page 32: ...OPERATION SECTION of this manual 3 Close motor needle valve by loosening jam nut screwing needle valve clockwise until seated then tightening lock nut 4 Adjust tractor flow control to its minimum set...

Page 33: ...tor and set engine speed to the RPM that will be used while spraying 5 Move hydraulic lever to RETRACT to start pump 6 Close AGITATION CONTROL valve after pump primes and begins to develop pressure Sp...

Page 34: ...ew pressure hose from P port on manifold Install 0 062 inlet restrictor and reattach hose 7 Unscrew fittings from LS port on manifold 8 Using a hex wrench install orifice plug in bottom of LS port cav...

Page 35: ...rference Interference Interference 320 90R 46 Duals 60 Inner Dual 113 Inner Dual 60 Inner Dual 106 Inner Dual 60 Inner Dual 102 Inner Dual 380 90R 46 Duals 60 Inner Dual 100 Inner Dual WHEEL OFFSET TO...

Page 36: ...1 clamp bolts that hold one axle Using a suitable means lift the wheel slightly and slide axle out until desired adjustment is reached CAUTION Use care that sprayer does not fall from support stands...

Page 37: ...wing link at its flange joint b Loosen tie rod jam nut on gull wing link 401909 c Rotate gull wing link tube until bumper on inner wing contacts intermediate wing Continue to rotate tube as necessary...

Page 38: ...until wing is aligned with wing rest b To pull wing further away from tank loosen inner jam nut furthest from cylinder 1 2 turn on cylinder adjustment bolt followed by tightening outer jamnut Repeat u...

Page 39: ...es engage their latch pins when wings are extended Gull Wing Link 80 90 booms only 5 Fully retract main wings then lower onto wing rests If either intermediate wing does not fold completely extend mai...

Page 40: ...Level Adjustment All Boom Sizes The outer wing contacts a rubber bumper when fully extended Periodically inspect bumper for deterioration and replace if necessary 401911 Use the following procedure to...

Page 41: ...able The nominal setting is obtained when the spring length is adjusted to 7 1 8 as shown Use the 3 4 jam nuts at the bottom of the pivot shaft to adjust the spring installed height To service the rol...

Page 42: ...00200 and all 60 110 120 132 booms 1 Perform steps 1 3 from previous procedure 2 Loosen stop bolt lock nuts 3 Adjust both stop bolts until clearance exists between bolt heads and boom support Readjust...

Page 43: ...to become dissolved However some foreign material will not break down such as rocks paper labels etc and eventually the filter will need to be removed for cleaning To clean the filter located at the...

Page 44: ...primary filter pad located behind the louvered openings on the power unit box after every 100 hours of use To clean filter remove from power unit box and wash in warm soapy water or blow dust free wi...

Page 45: ...this manual 2 Wash the sprayer thoroughly inside and out with a high pressure washer 3 Remove as much water from solution and rinse tanks as possible Close drain valve on solution tank after draining...

Page 46: ...place nozzles 1 No pump output Verify that hydraulic system is operating properly and that hydraulic flow is in correct direction for pump to operate 2 Incorrect spray monitor setting Ensure that boom...

Page 47: ...essive weight is on transport latch the latch may not disengage Raise boom fully and extend main wing fold to release latch 1 Boom lift mechanism at end of travel The minimum spray height is obtained...

Page 48: ......

Page 49: ...UATOR MAIN BOOM LIFT CYLINDER LH TILT CYLINDER H RH TILT CYLINDER LH INNER WING CYLINDER P T ORIFICE 0 045 ORIFICE 0 045 ORIFICE 0 030 x2 ORIFICE 0 030 x2 ORIFICE 0 030 x4 ORIFICE 0 062 RH WING LATCH...

Page 50: ......

Page 51: ...3 23 Maintenance Electrical 401963 Serial B20630210 Lower Revised011405...

Page 52: ...3 24 Maintenance Electrical 401963 Beginning Serial B20630210 Revised011405...

Page 53: ...and coverage rate in GPA that will be used 2 Calculate nozzle flow Nozzle GPM DCF Density Conversion Factor Example Speed 8 miles per hour Rate 10 gallons per acre Nozzle spacing 20 inches Liquid Wate...

Page 54: ...used in order to have a comparison to the advertised flow value 3 Using a calibrated container TA890020 collect flow fromnew tip for exactly one minute Compare with advertised value at the pressure se...

Page 55: ...4 1 Set Up SECTION IV SET UP BOOM REST INITIAL SET UP 4 2...

Page 56: ...ests are installed in the lowest position as shown in Fig 1 Use the following procedure to reposi tion the wing rests prior to first use 1 Hitch sprayer to tractor and fully extend boom 2 Remove four...

Page 57: ...5 12 PLATFORM RAILINGS 5 14 LADDER RAILING 5 16 GAUGE PANEL 5 17 MAIN TANK 5 18 RINSE TANK 5 20 SIGHT GAUGE 5 22 STRAINER 5 23 SPRAY PUMP 5 24 1600 SPRAY SYSTEM 5 26 1200 SPRAY SYSTEM 5 27 ELECTRIC CO...

Page 58: ...rts 401930 FRAME TONGUE HITCH 401931 265915 PAINT GALLON SPRAY Black 9000913 9000533 Green 9002594 9001791 Red 9002593 9002197 Primer Gray NA 9000592 Primer White 9001669 NA Graphite 95201 NA Revised0...

Page 59: ...3265 1 14 Capscrew 1 8NC x 3 1 2 9390 189 1 15 Lockwasher 1 9404 041 1 16 Nut 1 8NC 9394 020 1 17 Plate Hose Holder 403799B 1 18 Capscrew 3 8 16NC x 1 1 2 9390 057 2 19 Lockwasher 3 8 9404 021 2 20 Nu...

Page 60: ...n Suspended 402642B 2 2 Axle Assembly Suspended 402063 400752 2 See page 5 5 3 Clamp 400667B 4 4 Capscrew 1 8NC x 6 9390 195 8 5 Lockwasher 1 9404 041 8 6 Nut 1 8NC 9394 020 8 7 Hub Spindle Assembly 4...

Page 61: ...x 1 1 16 x 1 3 8 Lg 7 Pin 400660 1 3 x 12 13 16 8 Capscrew 1 2 13NC x 4 1 2 9390 112 1 9 Locknut 1 2 13NC 94981 1 10 Hub Spindle Assembly 400765B 1 11 Capscrew 5 8 11NC x 5 1 2 9390 135 1 12 Locknut...

Page 62: ...3B 400765B 2 1 S eal 92565 1 S A 370605 2 Inner C one 92545 1 HM 218248 3 Inner C up 92476 1 HM 218210 4 Hub w C ups 401144 1 5 Outer C up 92462 1 HM 212011 6 Outer C one 92464 1 HM 212049 7 Spindle 4...

Page 63: ...5 7 Parts NOTES...

Page 64: ...5 8 Parts Revised011405 401940 WHEELS TIRES...

Page 65: ...eel Tire Assembly 16649 2 TL 320 90R46A R 1 Wheel Only 16648Y 2 10 x 46 10 Hole Extensions 7 Hub Extension 3 16647Y 2 Used With 320 90R46 20 Rows 8 Hub Extension 5 16383Y 2 Used With 320 90R46 22 Rows...

Page 66: ...1 4 Bracket 401852 1 5 Capscrew 3 4 10NC x 2 9390 145 10 6 Lockwasher 3 4 9404 033 10 7 Capscrew 5 8 11NC x 1 1 2 9390 122 8 8 Lockwasher 5 8 9404 029 8 9 Capscrew 1 2 13NC x 1 1 4 9390 100 12 24 10...

Page 67: ...392 140 4 14 Spring TA510027 1 15 Latching Ram 400200 1 Refer to 80 90 Boom manual 16 Bushing 3 4 x 56 x 69 400251 2 17 Flatwasher 1 2 9405 088 4 18 Capscrew 1 2 13NC x 2 3 4 9390 106 1 19 Capscrew 1...

Page 68: ...5 12 Parts FRAME ATTACHMENTS 401934 Revised011405...

Page 69: ...NC 9394 002 20 21 10 Flatwasher 1 4 9405 064 21 22 11 Bracket Quick Fill 401881 1 12 RH Side Weldment less doors 402681 401225 1 13 Door Weldment 402809 401800 1 14 Door Weldment 401801 1 15 T Handle...

Page 70: ...5 14 Parts PLATFORM RAILINGS 401935 Revised011405...

Page 71: ...004 12 14 16 16 Capscrew 9390 101 12 1 2 13NC x 1 1 2 17 Lockwasher 1 2 9404 025 20 18 Nut 1 2 13NC 9394 010 12 19 Reflector Amber 9003127 1 2 x 9 20 Trimlok 9000787 AR Specifiy Feet 21 Rest Weldment...

Page 72: ...2 9405 088 1 7 Lg Falnge Screw 3 8 16NC x 3 4 95585 2 8 Lg Flange Nut 3 8 16NC 91263 2 9 Gas Spring 6 30 Stroke 9003685 2 10 Ball Stud 9003832 4 11 Lockwasher 5 16 9404 019 2 12 Capscrew 1 2 13NC x 1...

Page 73: ...109 1 10 Spring 9002044 1 11 Self Threading Screw 1 4 14NC x 1 9512 2 12 Gauge Pressure 9003758 2 13 Elbow 1 4 FPT x 1 4 Tube TA720812 2 14 Tubing 1 4 TA720620 AR Specify Feet 15 Elbow 1 4 MPT x 1 4 T...

Page 74: ...5 18 Parts 401936 MAIN TANK...

Page 75: ...e Barb TA814891 1 28 Elbow 3 4 MPT x 3 4 HB TA814961 2 29 Elbow 1 MPT x 3 4 HB 90 TA814965 1 30 Flange Elbow 2 TA815004 1 31 Tee 2 Std Flange TA815007 1 32 Flange Hose Barb 2 Fl X 2 HB TA815016 2 33 F...

Page 76: ...6 Floating Ball Vent Valve TA805176 1 7 Tank Fitting Raven 2 TA805428 1 8 Vent Cap TA815074 1 9 Hose Barb 2 x 2 MPT TA814880 1 10 Clean Water Tank 401191 1 Items 10 15 Begin B20630211 11 Kelch Cap TA5...

Page 77: ...5 21 Parts NOTES...

Page 78: ...Lg Flange Nut 3 8 16NC 91263 4 5 Tube Sight Gauge 402831 400746 1 6 Cap Gauge Tube 401885 1 7 Breather 3 8 NPT Bronze 9003736 1 8 Plastic Tie 6 9000104 5 9 Coupler 1 1 2 PVC 9003737 1 10 Reducer 1 1...

Page 79: ...NO QTY NOTES With Inlet Port Strainer Complete TA855650 402255 1 2 Flange 1 Strainer Head TA868841 1 2 Screen 50 Mesh Red TA869070 1 3 Gasket EPDM TA867486 1 4 Bowl Polypropylene TA868842 1 5 O Ring...

Page 80: ...303C HM4 TA835675 1 Opt 60 Boom Spray Pump Hypro 9306C HM1C TA835677 TA835677 1 Opt 80 90 Booms 2 Capscrew 3 8 16UNC x 1 1 2 9390 057 2 Grade 5 3 Flat Washer 3 8 9405 076 2 4 Lock Washer 3 8 9404 021...

Page 81: ...5 25 Parts PLUMBING OVERHEAD LAYOUT 401971...

Page 82: ...ight 2 Full Port Flg x 2 HB TA816008 2 10 Elbow 2 Full Port Flg X 2 HB 90 TA816009 2 11 Elbow 2 Full Port Flg TA816010 5 12 Tee 2 Full Port Flange TA816011 1 13 Strainer 2 Flange 50 Mesh TA855650 1 Pa...

Page 83: ...024 2 11 1 Flange x 1 FPT TA815031 1 12 1 STD Flange Ball Valve TA815040 2 13 2 STD Flange Ball Valve TA815045 1 14 2 3 Way Ball Valve TA815048 1 15 2 Full Port Flange 3 Way Valve TA816002 2 16 2 STD...

Page 84: ...5 28 Parts NOTES...

Page 85: ...Hose Clamp 13 16 1 1 2 TA800912 4 9 Clamp SS SC20 TA800914 6 10 Clamp SS SC36 TA800922 19 11 Hose 3 4 EPDM TA806250 AR 12 Hose 1 EPDM TA806275 AR 13 Hose 2 EPDM TA806328 AR 14 Hose 2 Fertilizer Solut...

Page 86: ...5 30 Parts 401986 ELECTRIC CONTROLS OPTIONAL Revised011405...

Page 87: ...815026 6 26 Gasket 1 Flange TA 815029 6 27 Strainer 2 Flange TA 855650 1 28 E lbow 90 P oly 1 TA 815018 1 29 E lectric B all Valve 2 Flange 2 Way 9003955 1 30 E lectric B all Valve Full P ort Flg 2 90...

Page 88: ...6 2 Point Pin Horizontal 403794 1 7 Jack Stand Weldment 403798B 2 8 Hitch Weldment 403801B 1 9 Thrust Bearing 9000906 1 10 Bushing 9001917 4 11 Nut Slotted 9002721 2 12 Grease Zerk 91160 1 13 Grease...

Page 89: ...5 33 Parts NOTES...

Page 90: ...5 34 401942 INDUCTOR PLUMBING OPTIONAL December 2012...

Page 91: ...4320 1 24 Elbow 2 Flg Short TA816017 2 25 2 Ball Valve TA815045 1 26 2 Flg x 1 Flg Tee TA815006 1 27 U Bolt 1 4 20UNC x 3 1 2 9001114 1 28 2 Flg x 1 1 2 HB TA815015 2 29 1 2 HB Tee TA808725 1 30 Banjo...

Page 92: ...5 36 INDUCTOR MOUNTING OPTIONAL 401942 5 40 INDUCTOR MOUNTING OPTIONAL 401942 December 2012...

Page 93: ...00684B 1 12 Upper Lift Tube 400666B 1 13 Inductor Mount 400686B 1 14 Capscrew 1 2 13UNC x 1 9390 099 2 Grade 5 15 Lock Washer 1 2 9404 025 2 16 Hex Nut 1 2 13UNC 9394 010 2 Grade 5 17 Lock Weldment 40...

Page 94: ...1 8 Decal Inductor 9004157 1 Option 9 Decal Inductor Operation 9003679 1 Option 10 Decal Volume Indicator 9003686 1 11 Decal Gauge Pressure 9003687 1 12 Decal Pressure Gauge 9003841 1 13 Decal Grease...

Page 95: ...3 8 9003944 2 8 Hose Barb Stem 9003942 2 9 Solenoid Valve TA750212 2 10 Elbow 1 4 MPT x 3 8 HB 90O TA750118 3 11 Adapter TA750120 3 12 Elbow 1 4 MPT x 1 4 HB 90O TA810040 2 13 Nyglass Clamp TA801902...

Page 96: ...5 40 Parts 401972 FOAM MARKER ASSEMBLY...

Page 97: ...y 9003046 1 21 Harness Switch Harness Switch For 120 Boom 9003824 9004470 1 1 22 Solenoid Valve TA750212 2 23 Pan Hd Screw 6 32NC x 1 1 4 9401 101 8 24 Flatwasher 6 9405 040 8 25 Lockwasher 6 9404 009...

Page 98: ...a O Ring Shaft Seal TA827700 1 8 Mounting Frame 300 Motor TA830734 1 9 Capscrew 3 8NC x 3 4 TA830739 4 Capscrew 3 8NC x 3 4 S S Opt TA826650 4 10 Slinger TA826275 1 11 Snap Ring Internal TA826850 2 12...

Page 99: ...it Pump Incl 6 7 TA830972 Repair Kit Hydraulic Motor TA830910 SPRAY PUMP ACE HYD 150 206 5 31 Parts ITEM DESCRIPTION PART NO QTY NOTES Pump Complete ACE FMC 150 HYD 206 TA825250 1 Includes Items 1 thr...

Page 100: ...Woodruff Key TA838625 1 29 Roll Pin TA838650 1 SPRAY PUMP HYPRO 9306C HM1C 5 32 Parts ITEM DESCRIPTION PART NO QTY N O T E S Pump Complete Hypro 9306C HM1C TA835677 1 Includes Items 1 thru 29 1 Drain...

Page 101: ...5 45 NOTES December 2012...

Page 102: ...PRINTED IN USA TC MANUALS 402061 DECEMBER 2012 3...

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