Toomey Earthmovers 4000B Original Instructions Manual Download Page 22 | Manualshive

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4000B USER HANDBOOK

Page 16

Prevention of Danger

This section presents the Decals and illustrates the safety information listed on them and their
location on the machine. Operators must be familiar with the symbols and the instructions.
Decals which are missing, damaged or covered in paint and unreadable must be immediately
replaced. Please make reference to the decals found in the parts catalogue.

Figure 2.3 Decal Locations

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Summary of Contents for 4000B

Page 1: ...RAPERS ISSUE B Jan 2019 USER HANDBOOK SAFETY INFORMATION SPECIFICATIONS ASSEMBLY INSTRUCTIONS MAINTENANCE REQUIREMENTS SPARE PARTS AG LASER GPS Shed 2 168 Loves Road Alberton QLD 4207 Australia Phone...

Page 2: ...4000B User Handbook Page i...

Page 3: ...6 2 Safety 7 2 1 Overview 7 2 1 1 Warning 7 2 1 2 Meaning of Signs 7 2 1 3 Meaning of Symbols 7 2 2 Securing the Machine 8 2 2 1 Lifting Points 8 2 2 2 Tie down Points 9 2 3 Safe Operation 10 2 3 1 R...

Page 4: ...Fluid Working Temperature Range 21 3 3 2 Fluid Type 21 3 3 3 Protective Coatings 22 3 4 Tractor Specifications 22 4 Equipment Assembly 23 4 1 Required Equipment 23 4 2 Assembly Procedure 24 4 2 1 Rea...

Page 5: ...el Bearings 40 6 3 4 Apron Pivot Bearings 40 6 3 5 Rocker Pivot Bearings 41 6 3 6 Summary 41 6 4 Inspection Intervals 42 6 4 1 Main Pivot Inspections 42 6 4 2 Cylinder Bearing Inspections 42 7 Appendi...

Page 6: ...pron Safety Pin Location 19 Figure 4 1 Assembly Step 1 24 Figure 4 2 Assembly Step 2 25 Figure 4 3 Assembly Step 3 26 Figure 4 4 Assembly Step 4 28 Figure 4 5 Assembly Step 5 29 Figure 4 6 Assembly St...

Page 7: ...ve questions not answered in this manual or need additional copies please contact your distributor or Toomey Earthmovers for your country 1 1 Manufacturer Information Manufacturer Name AG Laser GPS Pt...

Page 8: ...4000B USER HANDBOOK Page 2...

Page 9: ...hydraulic cylinders mounted to the rear frame In the bowl is a swing door ejector which is hinged at the top of the bowl and is operated by two hydraulic cylinders mounted to the bowl The right and l...

Page 10: ...The directions of the machine are in accordance with those observed by the driver facing the forward direction Reference to these conventions will be useful for understanding this manual and communic...

Page 11: ...The reader is urged to familiarize themselves using the illustration below Familiarity with the scraper sub assemblies and their names will be beneficial when communicating with the manufacturer or i...

Page 12: ...cylinder mounting structure on the front cross beam on the left hand side It is important to provide the serial number when ordering parts The manufacturer reserves the right to change the product for...

Page 13: ...tions the machine is to operate in and around are safe Additional copies of the manual can be obtained from your distributor or from Toomey Earthmovers directly 2 1 2 Meaning of Signs The operators at...

Page 14: ...Machine 2 2 1 Lifting Points For lifting the assembled machine refer to the diagram below For lifting individual sub assemblies refer to the assembly instructions and diagrams in Section 4 2 Assembly...

Page 15: ...B USER HANDBOOK Page 9 2 2 2 Tie down Points The Primary Tie Down points used for anchoring the Scraper onto low loader trailers or similar for transport are shown below Figure 2 2 Tie down Configurat...

Page 16: ...iewed in a meeting with all operators at least yearly x Never modify the machine without expressed agreement of the manufacturer or its importer x Leave sufficient space when operating around other ma...

Page 17: ...e tractor The instructor should have knowledge of the site the machine is to be operating on and understand the difficulties likely to be encountered ground conditions slope obstacles etc The instruct...

Page 18: ...4000B USER HANDBOOK Page 12...

Page 19: ...oard to locate the leak Always wear protective clothing gloves full length shirt etc and eye protection If an accident occurs call the local emergency services 2 4 2 Accumulator The hydraulic accumula...

Page 20: ...ices before starting work on the machine The connection of the tractor and scraper will typically require the presence of an assistant Never allow them to be directly behind the tractor always remain...

Page 21: ...OOK Page 15 2 6 Decals 1 Risk of Hand Crushing 6 Grease Point 2 Presurised Hydraulic Fluid 7 Run Over Risk 3 Lifting Point 8 Risk of Crushing 4 Tie Down Point 9 Risk of Crushing 5 Apron Locking 10 Rip...

Page 22: ...ormation listed on them and their location on the machine Operators must be familiar with the symbols and the instructions Decals which are missing damaged or covered in paint and unreadable must be i...

Page 23: ...nsport or maintenance operations The lockout system secures the ripper bar and apron in their raised positions enabling the ground engaging wear parts to be safely replaced The lockout system consists...

Page 24: ...holes in the lower ripper linkage and ripper cylinder mounts should be aligned now Remove the lynch pin from the safety pin and insert into the locations as shown below Re fit the lynch pins into the...

Page 25: ...on the inside of the bowl only after the rippers have been locked out To aid in exchanging cutting edges it is recommended that the scrapers mouldboard be lifted up and then lowered on at least two h...

Page 26: ...and tight 6 Check the bolts in the front cross beam are in place and secure 7 Check the cutting edge fasteners are in place and secure 8 Check that the cutting edge has sufficient material to undertak...

Page 27: ...ts associated components are rated work within is 20 C to 50 C Operating outside this range could potentially void warranties on the structure and components 3 2 2 Humidity There are no operational re...

Page 28: ...eroded and the steel of the hydraulic line has been compromised The hydraulic line affected must be replaced 3 4 Tractor Specifications The tractor manufacturer defines the maximum drawbar weight and...

Page 29: ...x 2 0 tonne Bottle jacks to assist in adjust component heights x Assortment of metric spanners for M20 M16 and M12 hex bolts x Assortment of Imperial spanners for 1 1 5 bolts and hydraulic hose fitti...

Page 30: ...n blocks or bottle jacks under the rear frame to keep the floor of the bowl level Do not lift by inserting chains or slings inside the main pivot bearing as this will damage the bearing and seals If t...

Page 31: ...t cylinders installed Install the top pin first using an anti seize compound on the pin The cylinders are usually shipped fully retracted to extend the cylinder to install the lower pin remove the por...

Page 32: ...tch cylinder pin Move the cross beam assembly into place travelling rearward The side walls may need to be moved outward to the maximum extent the play in the main pivot bushes will allow Align a bolt...

Page 33: ...boss in the side wall is around 20mm the threaded pin can be driven into the bearing using a large soft mallet or a sledge hammer and block of wood Drive the pin in fully and secure the pin in place w...

Page 34: ...mbly Remove the bolts in the mounting flange of the laser mounting frame Lift the laser mounting frame using the lifting provisions and lower onto the mating flanges on the side walls Position the las...

Page 35: ...ammer or mallet until the pin is mostly through the bush It is recommended to get both pins mostly through the bush before completely inserting This gives more adjustment in getting the second bush al...

Page 36: ...Insert the pin and retaining bolt Lift the drawbar up so that the lower clevis aligns with the pin mounting holes in the drawbar Insert the pin and retaining bolt Install the hydraulic hoses to the c...

Page 37: ...e the keeper plates with the M16x30 hex screws Lower the swingarm onto a block of timber or adjustable stand set to a height of approx 600 mm Lift the hydraulic cylinders and align the top clevis bear...

Page 38: ...res Assembly Remove the wheel nuts from the hubs and fit the wheels and tires to the hubs Once wheels are assembled the hydraulics can be connected up to the tractor and the machine lifted up so the b...

Page 39: ...connectors with a clean rag before connecting to the tractor When connecting for the first time consult the hydraulic diagrams to identify which hoses on the scraper control which functions and connec...

Page 40: ...peed 2 Cutting depth When the scraper loads the material forms a mound in the bowl This mound builds until it reaches the angle of repose for that material red lines Once the mound exceeds this height...

Page 41: ...as it leaves very little material left in the bowl which increases efficiency Once the product has been emptied from the machine return the bowl to its lowered position my activating the control leve...

Page 42: ...s on the machine should only ever be used to lift the scraper when loading and unloading the scraper They are not recovery points and should not be used when the scraper is stuck When loading the scra...

Page 43: ...or failure Without regular cleaning and inspections wear or minor structural or non structural defects could be allowed to increase or spread and could result in catastrophic failure or injury 6 2 Ini...

Page 44: ...etween application of grease the longer the bushes and thrust washers will last For maximum life it is recommended that the swivel hitch be greased using an automated system using smaller dosage more...

Page 45: ...he nut does not need any further inspecting If the nut tightens tighten it until the next tab and notch line up and fold the tab down The nut will need another inspection in another 40 hours of operat...

Page 46: ...plied directly to the apron bearings via a gallery in the bearing housing in the side wall Once the housing has been filled and grease has been purged from the seal in the sleeve a minimal amount of g...

Page 47: ...ded greasing intervals are shown in Table 6 1 below Table 6 1 Greasing Interval Location Minimum Required Recommended Swivel Hitch 10 working hours 3 4 working hours Wheel Hubs 50 Working Hours 30 Wor...

Page 48: ...penetrating oil leading up to their removal Once the pin has been removed rotate the inner part of the bearing Check that the green seals are not damaged and that there is no contamination in the bea...

Page 49: ...Torque ft lb 5 8 1 248 183 7 8 1 1 4 710 523 1 1 1 2 1065 785 7 2 Tightening Torque for Hydraulic Components JIC Flare Torque Values SAE Thread Size Nut Size AF Torque N m Torque ft lb 09 9 16 18 11 1...

Page 50: ...4000B USER HANDBOOK Page 44...

Page 51: ...4000B User Handbook 7 3 Spare parts 7 3 1 Hydraulic Systems The spares and replacement components for the hydraulic systems available for the 4000B are shown in the following drawings...

Page 52: ...9HUVLRQ 5 8 6 5 1 1R 3 7220 57 029 56 5 8 1 287 7 7 7220 57 029 56 20...

Page 53: ...66 9 9 6 7 216 83 72 1 727 326 7 21 7 86 21 7 21752 02 8 21 7 857 5 67 1 1 326 7 21 7 17 50 7 02 6 3 1 1 21 0 1 81 7 21 7 5 17 1 72 21752 5266 9 5 1 5 33 5 81 7 216 5 21 7 7 6 2 7 5217 5266 0 1 7 3521...

Page 54: ...1 86 1 7 237 21 1 266 6 7 216 72 21752 7 5266 9 5 8 7 5 029 7 36 520 7 7 77 1 6 1 2 7 8 77 1 6 5 029 1 7 26 6 211 7 1 7 75 725 7 26 6 72 211 7 7 7 77 1 6 1 7 1 266 6 7 216 6 7 6 5 2 6 5 2 6 5 2 6 5 2...

Page 55: ...2 6 5 2 6 7 5 2 6 5 2 6 5 2 6 5 2 6 5 2 6 5 2 6 5 2 6 5 2 6 127 1 86 1 7 237 21 1 266 6 7 216 72 21752 7 2 725 5 8 7 5 029 7 36 520 7 7 77 1 6 1 2 7 8 77 1 6 5 029 1 7 26 6 211 7 1 7 75 725 7 26 6 72...

Page 56: ...5 2 6 127 1 86 1 7 237 21 1 266 6 7 216 72 21752 7 3521 5 8 7 5 029 7 36 520 7 7 77 1 6 1 2 7 8 77 1 6 5 029 1 7 26 6 211 7 1 7 75 725 7 26 6 72 211 7 7 7 77 1 6 1 7 1 266 6 7 21 6 9HUVLRQ 5 8 6 3521...

Page 57: ...7 7 7 6 9HUVLRQ 127 1 86 1 7 237 21 1 266 6 7 216 72 21752 7 5 33 5 5 8 7 5 029 7 36 520 7 7 77 1 6 1 2 7 8 77 1 6 5 029 1 7 26 6 211 7 1 7 75 725 7 26 6 72 211 7 7 7 77 1 6 1 7 1 266 6 7 21 5 8 6 5...

Page 58: ...7 7 7 7 6 127 1 86 1 7 237 21 1 266 6 7 216 72 21752 7 0 1 7 5 8 7 5 029 7 36 520 7 7 77 1 6 1 2 7 8 77 1 6 5 029 1 7 26 6 211 7 1 7 75 725 7 26 6 72 211 7 7 7 77 1 6 1 7 1 266 6 7 21 9HUVLRQ 5 8 6 0...

Page 59: ...6 26 6 LH 7 7 26 3 57 180 5 1 03 25 26 5 1 29 7 7 26 1 3 57 180 56 6 5 37 21 3 57 180 5 675 7 63 0 7 675 7 63 0 7 675 7 0 7 675 7 0 7 s 0 7 s 0 7 5 8 26 5 36 0 1 3 57 12 26 6 6 120 1 26 00 120 1 26 2...

Page 60: ......

Page 61: ...4000B USER HANDBOOK 7 3 2 Hydraulic Cylinder Components The following drawings show the part numbers of the Hydraulic Cylinder internal components available...

Page 62: ...2 PP 5 7 78 6752 PP 5 3 5 5 3 6721 68 7 63 27 5 5 02 1 1 5 5 3 187 187 5 187 7 3 6721 6 7 3 25 6 7 2 5 1 25 6 7 2 5 1 7 8 2 83 7 5 5 1 7 3 7 52 6 7 3 7 3 5 6 7 3 7 56 PP 63 5 5 1 PP 17 51 5 3 6 2 25 1...

Page 63: ...7 52 52 6752 PP 5 7 78 6752 PP 5 3 5 5 3 6721 68 7 63 27 5 5 02 1 1 5 5 3 187 187 5 187 7 3 6721 6 7 3 25 6 7 2 5 1 25 6 7 2 5 1 7 8 2 83 7 5 5 1 7 3 7 52 6 7 3 7 3 5 6 7 3 7 56 PP 63 5 5 1 PP 17 51 5...

Page 64: ...21 47 52 52 6752 PP 5 7 78 6752 PP 5 3 5 5 3 6721 63 27 75 5 02 1 1 3 187 187 5 187 7 3 6721 6 7 3 25 6 7 2 5 1 25 6 7 2 5 1 8 2 83 7 5 5 1 7 3 7 52 6 7 3 7 3 5 6 7 3 7 56 PP 63 5 5 1 PP 17 51 5 3 20...

Page 65: ...47 52 52 6752 PP 5 7 78 6752 PP 5 3 5 5 3 6721 5 02 1 1 5 5 3 187 187 5 187 7 3 6721 6 7 3 25 6 7 2 5 1 25 6 7 2 5 1 8 2 83 7 5 5 1 7 3 7 52 6 7 3 7 3 5 7 3 7 56 PP 63 5 5 1 PP 17 51 5 3 6 2 00 17 51...

Page 66: ...37 21 47 52 52 6752 PP 5 7 78 6752 PP 5 3 5 5 3 6721 5 5 02 1 1 5 5 3 187 187 5 187 7 3 6721 6 7 3 25 6 7 2 5 1 25 6 7 2 5 1 8 2 83 7 5 5 1 7 3 7 52 6 7 3 7 3 5 6 7 3 7 56 PP 63 5 5 1 PP 17 51 5 3 20...

Page 67: ...752 PP 5 7 78 6752 PP 5 3 5 1 5 3 6721 7 1 552 6 68 7 63 27 3 57 75 5 02 1 1 75 75 3 187 187 5 187 7 3 6721 6 7 3 25 6 7 2 5 1 25 6 7 2 5 1 7 8 83 7 5 5 1 7 3 7 52 6 7 3 7 3 5 6 7 3 7 56 PP 63 5 5 1 P...

Page 68: ......

Page 69: ...4000B USER HANDBOOK 7 3 3 Scraper Sub Assemblies The following diagrams show the components for the Scraper sub assemblies...

Page 70: ...5 7 6 1 50 52 5 7 5 6 7 6 1 50 52 5 5 5 5 0 028 2 5 3 3521 7 6 6 5 02817 5 7 6 5 8 6 5217 5266 0 5 33 56 5 5 2 725 9HUVLRQ 3 576 5 1 1R 3 7220 57 029 56 3 2 9 7 7 7220 57 029 56 20...

Page 71: ...6 0 0 6 5 U 3 F Z 635 1 6 5 3 3 5 3 7 0 1 3 927 3 1 6 2 5 5287 5 7 6 0 2 7 U F Z 187 2 586 5 3521 2 1 1 3 1 5 3 28 2 7 F Z 187 3521 3 927 6 7 6 9 F Z 6 0 7 3 66 29 5 3 7 2 5 1 0 2 7 U F Z 187 9HUVLRQ...

Page 72: ...6 1 16 57 2 76 72 2 17 7 7 2 52 5 3 7 6 1 3 83 7 2 76 1 86 8 72 1685 7 52 5 3 7 6 5 9 57 6833257 1 7 5 7 6 257 52 5 25 21 52 5 7 3 2 7 0 5 7 7 52 56 72 7 5 7 25 7 21 52 5 3 7 6 5 9 57 72548 83 7 2 76...

Page 73: ...56 9 5 0 1 9 57 7 9 029 226 1 2 76 1 75 1 5 029 2 1 187 16 57 2 6 5 167 2 187 7 7 1 83 2 6 5 7 7 25 1 172 5229 1 5 1 3 1 167 72548 83 1 P IW OE 527 7 52 56 72 1685 7 9 127 281 83 85 1 66 0 62 6 66 0 1...

Page 74: ...6 3521 2 1 3521 3 927 6 7 6 9 F Z 6 0 7 2 5 1 3 66 29 5 3 7 1 3 1 5 0 6 5 U 3 F Z 635 1 6 5 1 5 9 6 3 1 0 6 5 U 3 F Z 635 1 6 5 5 1 5 7 1 5 6 6 0 6 56 0 1 3 927 3 1 3 3 5 3 7 0 6 5 U 3 F Z 635 1 6 5 9...

Page 75: ...5 3 1 3 0 5 281 86 3 5 6 63 5 6 1 33 17 51 5 3 00 0 2817 5681 3 6 5 6 7 3 2 6 7 3 18 0 2 7 6 7 3 9 57 3 1 6 7 3 2 1 187 81 0 187 3 3 3 3 0 17 51 5 3 00 0 3 3 0 3 9HUVLRQ 3 576 5 1 1R 3 7220 57 029 56...

Page 76: ...3 28 2 7 F Z 187 3 28 2 7 F Z 187 6 5 2 6 6 5 7 5 5 2 6 67 1 5 70 17 237 21 5 1 5266 9 3 1 6 1 50 3 927 3 1 3 35 3 7 0 1 7 3 1 2 3 1 7 2 1 7 5 6 5 9HUVLRQ 0 6 5 U 3 F Z 635 1 6 5 187 7 6 5 6 581 29 5...

Page 77: ...7 21 3 5 6 3 0 0 17 281 86 6 3 5 6 0 6 5 U 3 F Z 635 1 6 5 7 6 63 5 5 1 725 1 5 725 3 927 9 6 3 1 0 6 5 U 3 F Z 635 1 6 5 2 9 6 3 1 0 6 5 U 3 F Z 635 1 6 5 9HUVLRQ 3 576 5 1 1R 3 7220 57 029 56 2 725...

Page 78: ...7 1 3521 1 5 3 1 5 33 5 1 5 3 1 3521 6 7 3 1 5 33 5 6 7 3 1 5 33 5 1 3 1 5 33 5 2 5 1 5 33 5 833 5 1 5 33 5 1 5 5 33 5 227 5 33 5 227 66 0 1 8 1 227 58 5 3 1 63 5 33 5 227 63 3 1 58 5 6 35 7 1 5 3 1 6...

Page 79: ...16 7 3521 1 3 7 7 1 567 187 6 7 7 6 3266 7 5 6 21 187 83 72 567 187 1 2 527 7 21 817 0 5 1 2 1 6 21 187 16 7 0 7 33 2 1 567 187 167 0 62 7 3 6 5 6 1 7 7 1 3 3 5 3 7 0 6 5 U 3 F Z 635 1 6 5 0 62 7 6 7...

Page 80: ...60 7220 60 6 5 02817 5 7 21 0 6 5 U 3 F Z 187 3 576 5 1 1R 3 7220 57 029 56 6 5 02817 66 0 7 7 7220 57 029 56 20...

Page 81: ...4000B User Handbook 7 4 COSHH Datasheets...

Page 82: ...________________________________________________________________________ _________________________________________________________________________________ _____________________________________________...

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