Toolots GB4232 Instruction Manual Download | Manualshive

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Table of Contents

Ⅰ

Main application --------------------------------------------------------------------------1

Ⅱ

Main Technical Data----------------------------------------------------------------------1

Ⅲ

Machine Rigger and Installation-------------------------------------------------------1

Ⅳ

Main Structures --------------------------------------------------------------------------2

Ⅴ

Electric control system------------------------------------------------------------------4

Ⅵ

Hydraulic Transmission System-------------------------------------------------------7

Ⅶ

Lubrication System---------------------------------------------------------------------8

Ⅷ

Operation System-----------------------------------------------------------------------9

Ⅸ

Machine Tool Adjustment--------------------------------------------------------------10

Ⅹ

Trouble Shooting and Obviates ways-------------------------------------------------15

Ⅺ

Add list ------------------------------------------------------------------------------------18

Ⅻ

Common Consumable Parts List------------------------------------------------------19

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Summary of Contents for GB4232

Page 1: ...Double cylinder Horizontal Metal Band Sawing Machine Instruction Manual Model GB4232 Specification 12 19 32 inch Serial No...

Page 2: ...ensive cover must be covered all before operation and adjust saw blade transferable protection as close as possible to the work piece Never open any protective mask during operation 8 Check the machin...

Page 3: ...Tt is prohibited to share wiring with the other equipment which may cause voltage fluctuations or misuse 17 Machine must completely on the ground good and reliable 18 If have any accident please press...

Page 4: ...Machine Rigger and Installation 1 Main Structures 2 Electric control system 4 Hydraulic Transmission System 7 Lubrication System 8 Operation System 9 Machine Tool Adjustment 10 Trouble Shooting and Ob...

Page 5: ...ing Speed inch min 1023 5 8 1614 11 64 2047 1 4 2913 25 64 Voltage V HZ 230V 60HZ Main motor Power kw 3 4P Hydraulic motor power kw 3 4 Cooling Pump Power kw 1 25 Fuel tank capacity L 40 Coolant volum...

Page 6: ...y has more space behind left is the Hydraulic Power Unit and behind right is the Power Supply Control Board Hydraulic Pressure Oil Tank is on front left Coolant Box on front right Lathe Bed and Bearin...

Page 7: ...stem controls the Saw cutting Machine tool isometric drawing Motor Motor pulley pulley shield shield Driving Driving baed baed wheel wheel shield shield Collum Collum Saw Saw beam beam Scale Scale Dri...

Page 8: ...1 7 Limit switch YBLX19 001 6 8 Power switch HZ5 20S4 1 9 Light XDJ2 36V 1 10 Emergeney stop botton LAY16 C01 1 11 Botton LAY16AW22 1 12 Botton LA16AW10 3 Botton LA16AW11 4 5 2Saw machine control diag...

Page 9: ...B9 SB9 SB8 SB3 PE DB 12A 40W HL U1 V1 W1 W2 V2 U2 QF1 BK 150VA VC 6 8 11A 3 2 5A KM4 KM1 3Kw 1440r min 0 75kw 1400r min 1YV SB7 KM1 Power switoh UP Fasten Release Down Running oil pump run Fasten Up F...

Page 10: ...1 V1 W1 W1 QF1 QF1 U V W C40 C40 6A 6A 3 4 10 10 9 11 11 Running Running Stop Stop 7 3 7 5 8 7 Up Up 10 10 9 Down Down 27 27 28 28 9 5 24 24 28 28 26 26 25 25 25 25 30 30 26 26 30 30 Fasten Fasten Rel...

Page 11: ...ge YNT 60 1 5 Three positionfour way solenoid valve 4WE6E 60EC24 1 6 Three positionfour way solenoid valve 4WE6E 60EC24 1 7 Clamping tank 80x500 1 8 Lift tank 80x350 1 9 Two position two way solenoid...

Page 12: ...is plug into the Worm boxes from the top hole Oil is on the side of the box when sawing beams at the lowest position the Oil surface should between the superscript Change the oil a month after for th...

Page 13: ...buttons cutting off power supply rotate clockwise direction mushroom handle outward increased connect control power If the pressure pushed inward mushrooms handle inward compression disconnect power c...

Page 14: ...off and cannot be started 2 Other operation agencies Length of Work piece controls the block Adjust the lock nut on the locating rod to determine relative position between one point of the work piece...

Page 15: ...middle of left and right guide head and fit the alloy block on the sawing back 7 Let the back edge of saw blade forward to the flange of Drive Band wheel and Idler Band wheel and keep its flange and t...

Page 16: ...l which is perpendicular to the movement of the saw blade oblique to the left 0 5 0 8 see figure 12 This can avoid the saw blade down from the outer edge of Idler Band wheel when the saw blade is runn...

Page 17: ...8 Chose suitable cutting speed according to the material and nature of work piece In order to upgrade the saw blade life may choose to use low 1 2 stalls cutting speed 4 transform saw blade speed 1 Tu...

Page 18: ...running in New saw blade must be carried out running in before starting cutting Otherwise they would shorten the life and become not effective cutting 7 Provisions of Bundle cutting When in buddle cu...

Page 19: ...pe Adjust Profile to make the contact surface as wide as possible so as to ensure clamping firmly 3 Saw overload Reduce the feed speed 4 Saw blade loosen Tension the saw blade 5 Chip accumulate in Gui...

Page 20: ...e seal 3 Swap Saw Blade 1 The plane of Two guide arms is not on the exterior common tangents of Two saw wheels Adjust Guide arm 2 If this method ineffective adjust Tension Block location see Figure 12...

Page 21: ...Blade loosen Tension Saw Blade 6 Big Noise in HydraulicSyste m 1 Pipe joints leakage inspect oil import turn the joints after sealing 2 Radius of Pipe Bending is too smal Adjust it 3 the coupling of...

Page 22: ...speed inch min 20 30 2755 29 32 10 15 2755 29 32 30 60 1771 21 32 A5 2755 29 32 A3 2755 29 32 CrMo 2755 29 32 cr 1771 21 32 CrNiA 1771 21 32 crNiMoA 1771 21 32 T4 1771 21 32 GCr 1771 21 32 CrWMn 1771...

Page 23: ...bearing 4 Single row cylindrical roller bearings NJ213 1 Turbine bearing 5 Tapered roller bearings 30213 1 Turbine bearing 6 Tapered roller bearings 30211 1 Turbine bearing 7 Veep grwve ball bearing 6...

Page 24: ...2 0 Plane bearing Driven gear bearing Turbo box bearings schematic diagram Note If techinical date subject to change refer to the reality...

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