Tolomatic IMA-S Series Manual Download Page 3

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Tolomatic User Guide:

IMA-S Integrated Motor Rod-Style Actuator - Stainless Steel

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Contents

SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

1.1 Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

1.2 Safety Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Proper and Safe Use of Product. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Requirement Regarding Personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

IMA-S PRODUCT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

2.0 General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

2.1 Product Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

2.2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Cable Routing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Actuator Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

EMC Wiring Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Motion Control System Selection Recommendations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

IMA-S PRODUCT CONFIGURATION OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

3.1 IMA-S Series Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

3.2 Standard Configurations and Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

3.2.1 Internal Anti-Rotation Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

3.2.2 Screw Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

3.2.3 Motor Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

3.2.4 Internal Holding Brake Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

3.2.5 Standard Internally Threaded Rod End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

3.2.6 Optional Externally Threaded Rod End. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

3.2.7 Standard Mounting Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

3.2.8 Optional Mounting Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

3.2.9 Hygienic Fastener and Seal Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

3.2.10 Feedback Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

3.2.11 Cable and Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Summary of Contents for IMA-S Series

Page 1: ...IMA S INTEGRATED MOTOR ROD STYLE ACTUATOR STAINLESS STEEL MANUAL INSTALLATION OPERATION AND MAINTENANCE LINEAR SOLUTIONS MADE EASY LINEAR SOLUTIONS MADE EASY 2700 4016_00_IMA S_M...

Page 2: ...ribed herein and any associated motion products without notice Information in this document is subject to change without notice Copyright 2020 Tolomatic Inc All rights Reserved All brand and product n...

Page 3: ...EMC Wiring Guidelines 13 Motion Control System Selection Recommendations 13 IMA S PRODUCT CONFIGURATION OVERVIEW 14 3 1 IMA S Series Configuration 14 3 2 Standard Configurations and Options 14 3 2 1 I...

Page 4: ...utation 21 Feedback Type 21 Offset Alignment 21 Electrical Degree Tolerance 21 5 2 Feedback Commutation Details 21 5 3 Cable and Connector Leads Information 24 5 3 1 Pinout Tables 24 5 3 2 Feedback Wi...

Page 5: ...1 1 Performance and Mechanical Specifications 37 A 1 2 Motor Specifications 37 A 1 3 Brake Specifications 37 A 1 4 Actuator Sizing 37 A 1 5 IMA S Brake Considerations 37 A 1 6 Critical Speed 37 A 1 7...

Page 6: ...S cable is resistant to cleaning and disinfecting agents 17 Figure 5 1 Thrust rod movement relative to motor rotation 21 Figure 5 2 Back EMF Voltage vs Electrical Angle 22 Figure 5 3 Back EMF Voltage...

Page 7: ...E MANDATORY ACTION or NOTE are arranged in a hierarchical system and have the following meaning DANGER Indicates a very hazardous situation which if not avoided could result in death or serious injury...

Page 8: ...safety notices and implement proper safety measures to prevent contact with hot surfaces Handling and Unpacking When unpacking and handling the actuator care should be taken not to drop the actuator...

Page 9: ...ork is performed on any equipment that is associated with the actuator The only field maintenance that may be performed on the IMA S include lubrication and replacement of the rod seal cartridge All o...

Page 10: ...mechanism making it a perfect actuator for applications such as volumetric filling and pumping The IMA S series integrates either a roller screw or ball screw technology with a servo motor and variet...

Page 11: ...the side requires a bend or drip loop It is not recommended to the mount the actuator in an orientation that faces the cable gland upwards If mounting the actuator with the cable gland facing upwards...

Page 12: ...ower Cable Bend Radius Bend Radius Bend Radius C2 B2 Feedback Code A B min bend radius C FA2A2 105 150 15 FT2A2 105 150 15 CA2A2 105 150 15 CT2A2 105 150 15 Dimensions in mm A C B A C B A2 Not to Scal...

Page 13: ...Tolomatic supplied cables have proper shielding and are recommended for proper installation If additional or alternate cables are required shielded cables are recommended The standard cables provided...

Page 14: ...oller Nut 4 mm lead RN05 RN05 Roller Nut 5 mm lead RN10 RN10 Roller Nut 10 mm lead MOTOR VOLTAGE MV21 230 Vac Motor Voltage 1Stack Winding MV41 460 Vac Motor Voltage 1Stack Winding MV23 230 Vac Motor...

Page 15: ...Available with 230 Vac or 460 Vac and with 1 stack or 3 stack windings Contact Tolomatic for application review and assistance in selecting voltage and windings 3 2 4 Internal Holding Brake Option B B...

Page 16: ...ing is provided to achieve sealing between the front face and mounting surface Use 3D CAD files available at www tolomatic com for critical dimensions 3 2 8 Optional Mounting Options Figure 3 5 FFG Fr...

Page 17: ...Connector CR3 CR5 CR10 Cable is resistant to cleaning and disinfecting agents Cables are matched for each feedback motor combination in 3 5 10 meter lengths Connectors are available on cables for sele...

Page 18: ...The relationship between the rotary motion of the motor and the linear motion of the actuator corresponds to the following relationships Linear distance traveled motor revolutions screw lead Linear S...

Page 19: ...400 500 SIDE LOAD lbf SIDE LOAD N STROKE mm STROKE in IMA S SIDE LOAD SPECIFICATIONS IMASA33 IMA22 IMASA33 IMAST33 IMAST33 IMAST22 4 3 Mechanical Installation Instructions 1 Remove packaging 2 Carefu...

Page 20: ...ion mounting considerations and specifications for each mounting configuration during installation CAUTION The IMA S Series actuator weight range is approximately 4 8 to 22 7 kg 10 5 to 50 lb Special...

Page 21: ...e and tested on a drive that is known to be equivalent to the drive that the customer plans to use for confirming proper feedback alignment and operation CAUTION In any case where it is determined tha...

Page 22: ...U to phase W and then using an index alignment tool to establish commutation This provides manufacturing the simplest means for aligning a feedback device however some manufactures will reference a m...

Page 23: ...300 360 0 60 120 180 240 300 360 Figure 5 4 Hall Alignment Resolver Feedback The IMA S family is also offered with resolver feedback A resolver must be excited with a sinusoidal Input and outputs two...

Page 24: ...16 V Black W L3 D L 16 W Green Yellow 16 Earth Ground White 20 BRK Brown 20 BRK Table 5 1 IMA S Power Cable wire colors Don t exceed rated motor voltage Earth Grounds Shielding The green wire or green...

Page 25: ...t to motor drive per drive manual Data Brown 24 Awg P1 Connect to motor drive per drive manual SIN Grey 24 Awg P3 Connect to motor drive per drive manual COS Black 24 Awg P2 Connect to motor drive per...

Page 26: ...ns F and G are used for the brake Thermal Device Motor is equipped with VISHAY Thermistor which is directly wired into feedback encoder device Consult Tolomatic for thermistor s manufactures part numb...

Page 27: ...motor drive per drive manual Hall W White 24 Awg P4 Connect to motor drive per drive manual I Violet 24 Awg P5 Connect to motor drive per drive manual I Blue 24 Awg P5 Connect to motor drive per drive...

Page 28: ...mproper current limits set in the drive along with incorrect wiring of the feedback cable can lead to damage of the motor 5 3 3 Thermal Sensor Specifications Most of the motor windings have an integra...

Page 29: ...the actuator with the brake applied Allowing the actuator to operate with the brake applied may cause serious damage to the actuator and or the brake Do not use the brake to support heavy loads while...

Page 30: ...er port located in the back of the actuator adjacent to the cable s Correctly utilizing the breather port will enhance protection against ingress of moisture by equalizing pressure in the actuator An...

Page 31: ...ly sanitize equipment Consult Tolomatic for chemical compatibility A rinse down of the actuator is required after the cleaning process to minimize seal exposure to sanitizing chemicals 7 2 Seal replac...

Page 32: ...new O Ring and install into groove of actuator body A Do Not over stretch the O Ring the O Ring is designed to snap into groove B O Ring doesn t require lubrication due to the nature of the material 4...

Page 33: ...uild up and potential premature failure All curves represent properly lubricated and maintained actuators BALL SCREW Step 1 Calculate actuator Power Output PIMA VRMS x TRMS x 0 113 watts Step 2 Select...

Page 34: ...PC 105 IMA S 33 BN Step 3 Calculate the Power Factor KP 105 1 4 75 Step 4 The lubrication interval tl for a given cycle is then calculated as tl 9000 hours KP 1 ROLLER SCREW For optimal performance a...

Page 35: ...alculation Step 3 The Lubrication Interval tL for a given cycle is then calculated as tL tBL x KT hours Where tBL Basic Lubrication Interval hours VRMS RMS Velocity in sec KT Thrust Correction Factor...

Page 36: ...then calculated as tL 2019 hours x 0 85 1716 hours 7 4 Storage Recommendations Make sure the equipment is placed in a suitable storage position to prevent damage to the seals thrust rod or cable Ensur...

Page 37: ...ion http sizeit tolomatic com The RMS thrust and velocity calculations provided should be only used for calculating the re lubrication interval A 1 5 IMA S Brake Considerations An unpowered IMA S will...

Page 38: ...urrent resistance inductance inertia etc Feedback is improperly aligned Contact Tolomatic Actuator cannot move Force is too large for the capacity of the actuator or too much friction is present Verif...

Page 39: ...uyer the benefit of all warranties given by the supplier of such Products The Product Warranty shall be limited to defects of which Tolomatic is notified within twenty one 21 days from the date of shi...

Page 40: ...lity to ensure that Products are suitable for Buyer s requirements and for the environment facilities or machinery for which they are intended by Buyer or by its end customer to be fitted or used Even...

Page 41: ...Tolomatic User Guide IMA S Integrated Motor Rod Style Actuator Stainless Steel 41 D 1 Certification D Appendix...

Page 42: ...oldout Brochure 9900 9076 EUROPE Tolomatic Europe GmbH Elisabethenstr 20 65428 R sselsheim Germany Phone 49 6142 17604 0 help tolomatic eu INNOVATIVE PRODUCTS Unique linear actuator solutions with End...

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