TLS TLS430FDCEx1 Series Installation, Operation & Service Parts Manual Download Page 1

Page: 1 / 43

Part Number: M-430-1
Effective: Nov. 21 , 2013

READ the Manual Thoroughly Before Installing,

Operating, Servicing, or Maintaining the Lift

SAVE this MANUAL and ALL INSTRUCTIONS

Total Automotive Lifting Solutions Inc.

2300 Speers Rd. Oakville, Ontario L6L 2X8
Phone: (905) 847-1198 Fax: (905) 891-1214

www.TLSLifts.com

30,000 lb.

(13636 kg)

Closed Front 4-Post Lifts

TLS430FDCEx1

(27’ Service Deck)

TLS430FDCXx1

(24’ Service Deck)

TLS430FDCRx1

(20’ Service Deck)

Summary of Contents for TLS430FDCEx1 Series

Page 1: ...aining the Lift SAVE this MANUAL and ALL INSTRUCTIONS Total Automotive Lifting Solutions Inc 2300 Speers Rd Oakville Ontario L6L 2X8 Phone 905 847 1198 Fax 905 891 1214 www TLSLifts com 30 000 lb 1363...

Page 2: ...nsult a qualified individual if any doubt exists concerning proper installation and subsequent safe operation of the lift Do not install the lift on asphalt or outdoors Failure to comply with these mi...

Page 3: ...tory 1 877 799 LIFT 5438 or 905 847 1198 Main Components include Columns 4 pcs Runway Assemblies 2 pcs Crossmembers 2 pcs 1 front and 1 rear Approach Ramps 2 pcs Accessory and Hardware Box see list be...

Page 4: ...IMPORTANT SAFETY INSTRUCTIONS When using your garage equipment basic safety precautions should always be followed including the following 1 Read all instructions 2 Care must be taken as burns can resu...

Page 5: ...or lowering the lift always totally secure the vehicle with wheel chocks 7 When using a jack s to raise a vehicle position jack lifting pads to contact vehicle manufacturers recommended lifting point...

Page 6: ...eview all safety information daily with all lift operators LIFT SAFETY and LIFT MAINTENANCE MUST BE PART OF YOUR DAILY ROUTINE IMPORTANT Insure Safety Instruction Decals and Hang Card are affixed to t...

Page 7: ...difications and quality improvements may change specifications listed in this manual without notice Lift should only be installed on level concrete floors with no more than 3 of slope and a minimum of...

Page 8: ...s of two rear columns Refer to the diagram at right for measurements and minimum clearance from front wall or work bench and draw a third chalk line L2 at 90 to the centerline Refer to diagram and mar...

Page 9: ...260 5 308 5 344 5 B Baseplate to baseplate 153 153 153 C Rear baseplate to door Min 60 Min 60 Min 60 D Front baseplate to door Min 320 5 Min 368 5 Min 404 5 E Diag measurement EQUAL EQUAL EQUAL F Bas...

Page 10: ...2 single pulleys is next to the powerpack driver side column Unbolt one of the guide blocks on each end of the front crossmember 4 Place one front column into each end of the front crossmember insurin...

Page 11: ...sure each column is vertically plumb and at a 90 angle to the crossmember Also insure opposite columns for each crossmember are symmetrical in configuration Make only minor adjustments to accomplish t...

Page 12: ...bottom Commence adjusting the level of both runways by tightening or loosening the wire rope cables using the NC Hex Nut at the top of each column reference diagram 4 33 Lower the lift and allow it s...

Page 13: ...rolling jacks always use vehicle manufacturer s recommended lifting points Never allow anyone under the lift when raising or lowering Always insure mechanical safety locks are completely engaged on al...

Page 14: ...afety Mechanisms all functional Previous Operator s Report Verify with previous operator and or supervisor that there is no problem with the lift If problems have been reported insure all necessary re...

Page 15: ...fety ladders DO NOT WORK UNDER A LIFT THAT IS NOT IN THE LOCK POSITION To Lower the Lift Inspect the lifting area to insure all personnel and debris have been cleared away Raise the lift slightly and...

Page 16: ...s and lifting cylinder MONTHLY Check that all anchor bolts are torqued to 75 ft lbs 102Nm Clean and lubricate moving parts diagram 18 WARNING FAIL TO LUBRICATE MAY CAUSE PERMENENT DAMAGE TO THE LIFT E...

Page 17: ...he following pictures do not use Note Attention shall be given to end connections Upon development of two broken wires adjacent to socket end connections the rope shall be resocketed or replaced Resoc...

Page 18: ...ks are engaged 2 Obstruction under lift or in glide block tracks 3 Faulty lowering solenoid valve 1 Raise unit slightly and disengage mechanical locks 2 Carefully remove obstruction clean glide block...

Page 19: ...stall on level surface 2 re adjust cables Call service technician if problem persists Anchors Will Not Stay Tight 1 Holes drilled oversize 2 Concrete floor thickness or holding strength not sufficient...

Page 20: ...g Solutions Inc 2300 Speers Rd Oakville Ontario L6L 2X8 Phone 905 847 1198 Fax 905 891 1214 www TLSLifts com Part Number M 430 1 Effective Nov 20 2013 Effective Mar 20 2013 30 000 lb 13636 kg Closed F...

Page 21: ...and Air Kit Mounting page 28 Diagram 6 Lifting Cable Routing page 29 Diagram 7 Hydraulic Line Assembly page 31 Diagram 8 Anchor Bolt Installation page 32 Diagram 9 Driverside Runway Assembly page 33...

Page 22: ...00030 24 DECK ASSEMBLY DRIVER SIDE 44300040 20 DECK ASSEMBLY DRIVER SIDE 3 24300036 27 DECK WELDMENT PASSENGER SIDE 1 24300026 24 DECK WELDMENT PASSENGER SIDE 24300046 20 DECK WELDMENT PASSENGER SIDE...

Page 23: ...23 Diagram 2 Front Crossmember...

Page 24: ...0008 CABLE LOCK ASSEMBLY A 2 11 44300008 CABLE LOCK ASSEMBLY B 2 12 24300015 FRONT REAR PULLEY SHAFET WELD 2 13 14300037 SHEAVE COVER 4 14 24300017 PULLEY SPACER WELD 8 15 31140013 GREASE FITTING 6 16...

Page 25: ...25 Diagram 3 Rear Crossmember...

Page 26: ...10 44300008 CABLE LOCK ASSEMBLY B 2 11 14300037 SHEAVE COVER 4 12 34180000 AIR CYLINDER 4 13 14180031 AIR CYLINDER TAPPET 4 14 3C000000 5 16 SPRING LOCK WASHER 33 15 3C000185 1 1 2 FLAT WASHER 4 16 3...

Page 27: ...NUMBER DESCRIPTION QTY 1 24300001 TOWER WELDMENT 4 2 24300002 SAFETY LADDER 4 3 3C000152 3 8 WASHER 4 4 3C000141 3 8 X1 1 2 BOLT 4 5 3C000035 3 4 WIDE WASHER 4 6 3C000046 7 8 WIDE WASHER 4 7 3C000036...

Page 28: ...PTION QTY 1 34300200 POWER UNIT 1 2 44180011 PNEUMATIC CONTROLS 1 3 3C000144 5 16 BOLT 4 4 3C000000 5 16 SPRING LOCK WASHER 33 5 3C000143 5 16 FLAT WASHER 4 6 3C000145 5 16 HEX NUT 4 7 3C000051 1 4 HE...

Page 29: ...29 Diagram 6 Lifting Cable Routing...

Page 30: ...del TLS430FDCXx1 24 Deck ITEM NO PART NUMBER Description OAL QTY 1 34300104 DRIVER FRONT CABLE 263 5 1 2 34300105 PASSENGER FRONT CABLE 332 5 1 3 34300102 DRIVER REAR CABLE 420 1 4 34300103 PASSENGER...

Page 31: ...PART NUMBER Description QTY 1 34300002 HYDRAULIC HOSE 3 8 JIC PORT 1 2 3H000002 ELBOW FITTING 1 4 NPT X 3 8 NPT 1 3 3H000003 FLOW CONTROL FITTING 3 8 NPT PORT 1 4 3H000004 MALE 3 8 NPT X 3 8 JIC 1 5 3...

Page 32: ...32 Diagram 8 Anchor Bolt Installation...

Page 33: ...33 Diagram 9 Driver Side Runway Assembly...

Page 34: ...0 CYLINDER ASSY 1 4 14300080 CABLE HOLDER 1 5 14300081 CABLE RETAINER 1 6 34300020 1 1 2 12 UNF JAM NUT 1 7 14300082 CYLINDER PIN 1 8 24300016 Middle Deck Pulley Shaft Weld 1 9 44300011 CYLINDER GUIDE...

Page 35: ...35 Diagram 10 Cylinder Guide Assembly ITEM NO PART NUMBER DESCRIPTION QTY 1 14180069 TRUNNION GUIDING PLATE 1 2 14180076 TRUNNION GUIDE BLOCK 4 3 3C000015 SOCKET COUNTERSUNK SCREW 8...

Page 36: ...LOCK LEVER WELD 4 3 3C000043 1 4 FLAT WASHER 16 4 3C000044 1 4 SPRING LOCK WASHER 20 5 3C000181 1 4 20X3 4 HEX BOLT 16 Driver Rear Passenger Front B ITEM NO PART NUMBER DESCRIPTION QTY 1 24300008 B S...

Page 37: ...RIPTION QTY 1 24300009 A CABLE LOCK WELD A 2 2 14300057 CABLE LOCK LEVER PLATE 4 3 14180056 BACK UP LATCH ROLLER 4 4 3C000181 1 4 20 X 3 4 HEX BOLT 16 5 3C000187 5 16 18 X 1 5 HEX BOLT 8 6 3C000044 1...

Page 38: ...RIPTION QTY 1 24300009 B CABLE LOCK WELD B 2 2 14300057 CABLE LOCK LEVER PLATE 4 3 14180056 BACK UP LATCH ROLLER 4 4 3C000181 1 4 20 X 3 4 HEX BOLT 16 5 3C000187 5 16 18 X 1 5 HEX BOLT 8 6 3C000044 1...

Page 39: ...4180016 FITTING 2 8 34180017 AIR INTAKE FITTING 1 9 31140119 ELBOW 5 32 POLY 1 8 NPT 1 10 31141063 TEE FITTING 3 11 31140120 POLYTUBE 5 32 DIA BLUE 12 34180000 AIR CYLINDER 4 13 31140122 STRAIGHT 5 32...

Page 40: ...TOP WELDMENT 2 2 11140128 PIVOTING PIN 2 3 3C000030 5 8 NARROW WASHER 4 4 3C000028 5 8 RETAINING RING 4 Diagram 16 Ramp Assembly ITEM NO PART NUMBER DESCRIPTION QTY 1 24300012 RAMP WELD 2 2 14300119 R...

Page 41: ...41 Diagram 17 Power Unit Wiring Diagram...

Page 42: ...42 Diagram 18 Lubrication Locations...

Page 43: ...43 Diagram 19 Safety Instructions...

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