Timberwolf TW 230VTR Instruction Manual Download

Page: 39 / 68

C190-0113

01.07.2019

Rev: 4.0

PARTS LIST

TW 230VTR

Page No.

BELT TENSIONER

CHASSIS (1)

CHASSIS (2)

CHASSIS (3)

CHASSIS (4)

CONTROL BOX

CONTROL PANEL

CONTROL TOWER

DISCHARGE

DRIVE TRAIN

ELECTRICAL LAYOUT

ELECTRICAL PANEL

ENGINE

ENGINE BAY

FUEL TANK

FUNNEL

TRAY

HYDRAULIC HOSES

HYDRAULIC TANK

HYDRAULIC PUMP AND MANIFOLD

ROLLER BOX

ROLLER SLIDES

ROTOR

ROTOR HOUSING

OPTIONAL WINCH SOCKET AND IN-LINE FILTER ASSEMBLIES

DECALS

THE FOLLOWING ILLUSTRATIONS ARE FOR PARTS IDENTIFICATION ONLY. THE REMOVAL OR FITTING
OF THESE PARTS MAY CAUSE A HAZARD AND SHOULD ONLY BE CARRIED OUT BY TRAINED
PERSONNEL.

PARTS LISTS

TW 230VTR OPTIONAL ACCESSORIES:

ITEM

PART NUMBER

Extra 12V sockets

P0002041

12v Recovery Winch with synthetic rope

P0002030

Winch Bracket

P0001340

Feed Funnel Curtains

P0003445

Anvil Maintenance Support Bracket

P0002998F x 2

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Summary of Contents for TW 230VTR

Page 1: ...timberwolf uk com TW 230VTR WOOD CHIPPER UKINSTRUCTION MANUAL...

Page 2: ...ght Timberwolf Ltd 2017 The content of this publication may not be copied reproduced republished posted broadcast transmitted or used in any way in any medium without the written permission of Timberw...

Page 3: ...CTIONS 15 Service Schedule 15 Safe Maintenance 16 Safe Lifting and Securing Down of the Chipper 16 Spares 16 Battery Removal and Maintenance 16 Check Fittings 16 Hazardous Materials and End of Machine...

Page 4: ...ces Timberwolf s policy of regularly reviewing and improving their products may involve major or minor changes to the chippers or their accessories Timberwolf reserves the right to make changes at any...

Page 5: ...erlocking switch disengages the engine when the hatch is opened to stop the chipper running Engine Bay Side Panels Protects the user from rotational parts e g belts and pulleys hot surfaces and engine...

Page 6: ...EL TANK BELT TENSION ADJUSTER IN LINE FUEL FILTER DIRECTIONAL CONTROL VALVE HYDRAULIC OIL FILTER ROTOR FAN SECTION x4 ROTOR PULLEY DRIVE PULLEY CUTTER BLADE x2 GREASING PANEL JACK TOP ROLLER SLIDE CON...

Page 7: ...cted away from any area the general public have access to Hazardous material Some species of trees and bushes are poisonous The chipping action can produce vapour spray and dust that can irritate the...

Page 8: ...e buildings 93 3 dB 95 2 dB 96 3 dB 96 6 dB R 4 metres Guaranteed Sound Power 120dB A 101 5 dB 96 8 dB As required by Annex III of Directive 2000 14 EC Noise Emission in the environment by equipment f...

Page 9: ...to rotating the shaft 20 to 30 ml of engine oil should be poured onto the bearing liner x Every 3 months inspect the machine as per 1 month column x x Clean out and drain all lubrication lines includ...

Page 10: ...check all fasteners If necessary retighten as described within this manual Ensure discharge tube is correctly fastened free of objects or blockages and rotates around its pivot without being directed...

Page 11: ...otor speed is high enough BLUE FEED CONTROL reverse feed allows you to back material out of the rollers The rollers will only turn in reverse as long as you keep pressing the feed control AUTO CONTROL...

Page 12: ...ver is operated see diagram below This is located on the driving control panel see parts locator on page 3 It is clearly marked When Track mode is selected the two track control valves may be operated...

Page 13: ...age starter motor Release key once engine starts Do not engage starter motor for more than 20 seconds allow one minute before attempting to start Investigate reasons for failure to start Refer to Trou...

Page 14: ...e feed tray and lower Perform the before using the chipper tests see page 11 Press the green feed control The rollers will commence turning Stand to one side of the feed funnel Proceed to feed materia...

Page 15: ...e will be drastically reduced by feeding the machine with stony sandy or muddy material As the blade becomes blunt performance is reduced With increased stress and load on the machine the chips will b...

Page 16: ...tension belts guidelines Ensure machine is off and keys removed Broken rotor paddles Inspect paddles replace broken missing paddle Ensure machine is off and keys removed Call engineer for repair Roto...

Page 17: ...se slides WEEKLY DEPENDING ON WORKING ENVIRONMENT Check safety bar mechanism Check for tightness all nuts bolts and fastenings making sure nothing has worked loose Grease discharge flange Check tensio...

Page 18: ...MOVING THE KEY AND DISCONNECTING THE BATTERY ENSURE THE CHIPPER IS STABLE BEFORE PERFORMING ANY MAINTENANCE Handle blades with extreme caution to avoid injury Gloves should always be worn when handlin...

Page 19: ...laws End of Machine Life Follow these guidelines using approved local waste and disposal agencies for recycled materials according to applicable Health Safety and Environmental laws Position the machi...

Page 20: ...age has stopped rising for two hours 5 Maintenance Keep the battery clean and dry Use a moist anti static cloth only to wipe the battery otherwise there is a danger of explosion Do not open the batter...

Page 21: ...se only genuine Timberwolf nuts and washers as they are of a higher grade than normally stocked at fastener factories Failure to use the appropriate grade nuts or washers may result in damage injury o...

Page 22: ...ed check the tension every 2 3 hours and adjust until the tension remains constant Belt failures due to lack of correct tensioning will not be covered under your Timberwolf warranty Remove the dischar...

Page 23: ...f slider DO NOT USE GRAPHITE BASED GREASE Replace rotor housing blade access hatch then top guard Refit nuts 6 and washers Refit battery leads 7 1 Locate the greasing panel 1 Apply 4 pumps of grease t...

Page 24: ...e four slider bars with 2 general purpose grease DO NOT USE GRAPHITE BASED GREASE Retract the tracks fully 3 Cycle tracks in and out two more times 4 2 LUBRICATE VARIABLE TRACK BASE SLIDES 1 4 TRACK B...

Page 25: ...caused by compression fatigue of the rubber due to the weight of the wheel combined with operation on sandy terrain or repeated sudden changes in direction Abrasion of the carved profile may be cause...

Page 26: ...rease under pressure and possible injury to the machine operator Remove gravel or mud when they are jammed between the sprocket and the track link before loosening the track Locate grease nipple under...

Page 27: ...ening procedures on 5 page 24 Set the tracked undercarriage on the ground 6 CHECKING SPROCKET WEAR Measuring wear on sprocket and driving gear teeth is one of the most difficult measurements to be don...

Page 28: ...achines come with peace of mind built in Our no nonsense warranty is your guarantee of your Timberwolf wood chipper not letting you down Your warranty statement is included in your manual pack Please...

Page 29: ...TW 230VTR 27 65 DECLARATION OF CONFORMITY C190 0113 01 07 2019 Rev 4 0...

Page 30: ...TW 230VTR 28 65 IDENTIFICATION PLATE C190 0113 01 07 2019 Rev 4 0 EXAM PLE...

Page 31: ...eye Use correctly rated safety shackle only through lifting eye Lifting eye to be inspected every 6 months or before each use Always visually inspect lifting eye prior to each use Do not use lifting...

Page 32: ...d Failure to comply may result in serious inury or damage Tracking speeds Danger Autofeed system fitted Rollers may turn without warning When the engine is switched off the rollers will turn during th...

Page 33: ...TW 230VTR 31 65 ELECTRICAL PARTS LOCATOR C190 0113 01 07 2019 Rev 4 0...

Page 34: ...WITH WHITE TRACER O Y ORANGE WITH YELLOW TRACER B R 35 1mm SP 2 SP 2 SP 2 SP 1 SP 1 SP 1 SP 1 SP 6 SP 1 SP 1 SP 1 SP 1 SP 1 SP 1 SP 5 SP 4 SP 4 SP 4 GLOW PLUGS PULL HOLD 2 1 ALTERNATOR ROTOR O P STAR...

Page 35: ...TW 230VTR 33 65 HYDRAULIC LAYOUT C190 0113 01 07 2019 Rev 4 0...

Page 36: ...r s manual 6 Tension gauges are available from Timberwolf spares quoting part no 18091 Rotor Pulley Engine Pulley Belt Tensioner Engine Pulley Pump Pulley ROTOR BELTS PUMP BELTS Tips on belt tightenin...

Page 37: ...delivery check Inspected by Date Hours Invoice number Signature Next service due Authorised dealer stamp 50 HOUR WARRANTY SERVICE CHECK Date Hours Invoice number Signature Next service due Authorised...

Page 38: ...r Signature Next service due Authorised dealer stamp Date Hours Invoice number Signature Next service due Authorised dealer stamp Date Hours Invoice number Signature Next service due Authorised dealer...

Page 39: ...AND MANIFOLD 58 ROLLER BOX 59 ROLLER SLIDES 60 ROTOR 61 ROTOR HOUSING 62 OPTIONAL WINCH SOCKET AND IN LINE FILTER ASSEMBLIES 63 DECALS 64 THE FOLLOWING ILLUSTRATIONS ARE FOR PARTS IDENTIFICATION ONLY...

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Page 50: ...oom 1 2 P 2133 Main Engine Loom 1 3 P 2135 Funnel Safety Switch Loom 1 4 P 2048 1 2 Speed Loom 1 Item Part No Part Name Q ty 5 P 2049 Control Tower 12 VoltAux Power Loom 1 6 1375 VEBattery Cable 1 7 1...

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Page 54: ...TW 230VTR 52 65 C190 0112 17 07 2019 Rev 3 0 Kit No P2821...

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Page 64: ...62 65 C190 0112 17 07 2019 Rev 3 0 TW 230VTR...

Page 65: ...63 65 C190 0112 17 07 2019 Rev 3 0 TW 230VTR SUPPLIED WITH WINCH KIT P2030 P0002390...

Page 66: ...17 07 2019 Rev 3 0 TW 230VTR P656 P653 1363 18393 P650 616 617 P654 3015 17450 P2100 2950 P1301 1746 19518 P637 1 3 5 0 K G M AX P2689 P2282 P2281 x 8 Inside outside of tracks C192 0112 18653 19517 P...

Page 67: ...TW 230VTR 3022 P637 P1812 670 P655 1399 X2 18008 1661 P691 1662 2949 98 db L Aeq 2801 2800 L WA 120 db 1522 0 1 2 P2100 P652 3059 P637 TO GO ON RELAYS P1811 Engine safety Forward latch Speed Switch 1...

Page 68: ...timberwolf uk com Timberwolf Ltd Wood Chippers Shredders Tomo Industrial Estate Stowmarket Suffolk IP14 5AY United Kingdom T 44 1449 765800 E info timberwolf uk com W timberwolf uk com...

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