Tiger JD5085-5115M T4F Mounting And Operating Instructions Download Page 155

Page: 155 / 194

EGRESS PUMP MOUNT

Continued...

ITEM

PART NO. QTY.

DESCRIPTION

06510066

HYDRO UNIT, EGRESS, HYTOS, T3F

34361

MOUNT, EGRESS, JD54-5520

21988

LOCKWASHER, 3/8"

21629

CAPSCREW, 3/8" X 3/4" NC

33880

FLATWASHER, 3/4" GR8, SAE

24860

CAPSCREW, 20MM X 40MM (2.5P) 10.9

06533000

FLATWASHER, 7/8" GR8

06530538

CAPSCREW, SKTHD, 24MM X 50MM (3.0)

06413022

COVER, EGRESS

22014

FLATWASHER, 1/4" GR8

21527

HEX NUT, NYLOCK, 1/4" NC

21530

CAPSCREW, 1/4" X 1" NC, GR8

Parts Section -21

JD5XXXM T4F TRIPLE FLAIL

Summary of Contents for JD5085-5115M T4F

Page 1: ...T4F TRIPLE FLAIL Current as of 12 20 2019 PARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONS Tiger Corporation 3301 N Louise Ave Sioux Falls SD 57107 1 800 843 6849 1 605 336 7900 www tiger mowers...

Page 2: ...e chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in this manual Observe the rules of safety and use common sense READ AND UNDERSTAND THIS MANUAL Non English s...

Page 3: ...ooting section Tractor or Truck chassis Contact vehicle dealer If unable to correct the problem yourself contact your local Tiger Dealer after gathering Machine model _______________________ Serial nu...

Page 4: ......

Page 5: ...ON______________________________ 4 PARTS SECTION______________________________________ 5 COMMON PARTS SECTION____________________________ 6 WARRANTY INFORMATION_____________________________ 7 This sym...

Page 6: ......

Page 7: ...Safety Section 1 1 2015 Alamo Group Inc SAFETY SECTION...

Page 8: ...equipment Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in D...

Page 9: ...on can cause fatigue STOP and REST GENERAL OPERATING SAFETY VISIBILITY CONDITIONS WHEN MOWING OPERATE IN DAYLIGHT or with lights that gives at least 100 yards clear visibility BE ABLE TO SEE and ident...

Page 10: ...t TO AVOID EQUIPMENT FALLING while working near or under lifted wings components and implements raised by 3 Pointed tractor hitch SECURELY SUPPORT or block up raised equipment wings and components BLO...

Page 11: ...RELY ATTACHED TO AVOID broken driveline during operations CHECK driveline for proper length between PTO shaft and implement gearbox shaft Refer to Instructions in Operation Section Drivelines too shor...

Page 12: ...rope chains and metal objects can be thrown or swing outside deck with great velocity 1 MARK objects that cannot removed 2 AVOID these objects when mowing HIGH GRASS and WEED AREA INSPECTION INSPECT f...

Page 13: ...tion STOP MOWING immediately if blades strike heavy objects fixed structures metal guard rails and con crete structures 1 BLADES CAN FAIL from impact and objects can be thrown with great velocity 2 IN...

Page 14: ...tart tractor while seated in tractor seat ALWAYS BUCKLE UP seat belt when operating tractor and equipment ONLY OPERATE tractor and equipment while seated in tractor seat NEVER ALLOW RIDERS on tractor...

Page 15: ...ng ALWAYS REPLACE GUARDS that have been removed for service or maintenance Do Not use PTO or PTO guard as a step TO AVOID broken driveline during operations CHECK driveline for proper length between P...

Page 16: ...Y AWAY and KEEP HANDS FEET and BODY AWAY from rotating blades drivelines and parts until all moving elements have stopped DO NOT put hands or feet under mower decks STOP rotating BLADES disengage PTO...

Page 17: ...leaks HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS ALWAYS WEAR safety glasses and impenetrable gloves USE paper or cardboard to se...

Page 18: ...PREVENTION GUIDELINES while Operating Servicing and Repairing Mower and Tractor to reduce equipment and grass fire Risk EQUIP Tractor with a FIRE EXTINGUISHER DO NOT OPERATE mower on a tractor equippe...

Page 19: ...for clear vision for traveling and traffic conditions PREPARE IMPLEMENT FOR TRANSPORTING OR TOWING ENGAGE TRANSPORT LOCKS AND SAFETY CHAINS RAISE MOWER and ENGAGE center axle cylinder transport stops...

Page 20: ...NOT change any factory set hydraulic calibrations to avoid component or equipment failures DO NOT modify or alter implement functions or components DO NOT WELD or repair rotating mower components The...

Page 21: ...Some shipping and handling charges may apply Contact your Tiger dealer to order replacement decals PARTS INFORMATION Tiger mowers use balanced and matched system components for blade carriers blades c...

Page 22: ...SAFETY TRIPLE Safety Section 1 16 2015 Alamo Group Inc SAFETY...

Page 23: ...haft Bearing 13 D646 3 DANGER Guard Missing Do not Operate 14 21405 6 INSTRUCT Standard Smooth Cut Measurements 15 D686 3 DANGER Thrown Object Crushing Hazard 16 06550006 1 LOGO Tiger Logo Oval 17 D83...

Page 24: ...SAFETY TRIPLE Safety Section 1 18 2015 Alamo Group Inc SAFETY Decal Description...

Page 25: ...SAFETY TRIPLE Safety Section 1 19 2015 Alamo Group Inc SAFETY...

Page 26: ...SAFETY TRIPLE Safety Section 1 20 2015 Alamo Group Inc SAFETY...

Page 27: ...SAFETY TRIPLE Safety Section 1 21 2015 Alamo Group Inc SAFETY...

Page 28: ...SAFETY TRIPLE Safety Section 1 22 2015 Alamo Group Inc SAFETY...

Page 29: ...SAFETY TRIPLE Safety Section 1 23 2015 Alamo Group Inc SAFETY...

Page 30: ...SAFETY TRIPLE Safety Section 1 24 2015 Alamo Group Inc SAFETY...

Page 31: ...SAFETY TRIPLE Safety Section 1 25 2015 Alamo Group Inc SAFETY...

Page 32: ...the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maintain...

Page 33: ...Assembly Section 2 1 ASSEMBLY SECTION JD5XXXM TRIPLE...

Page 34: ...structions before attempting to mount your Tiger mower Refer to the Parts Section of this manual for detailed illustrations to locate all parts ASM C 0001 TRACTOR PREPARATION A Remove right and left h...

Page 35: ...attery plate will need to be raised to cut the hole and attach the crankshaft adapter To do this remove and save the bolts holding the battery plate to the tractor frame After the bolts have been remo...

Page 36: ...ts take off the panel covering the fan Then you will have access to the bolts on the driveshaft cover The battery plate will need to stay elevated for the crankshaft adapter to be installed on the cra...

Page 37: ...driveshaft After all bolts are torqued the end play on the driveshaft should be 1 16 to 1 8 and coupler should move freely with hand pressure If end play is less than 1 16 grind the end of the shaft t...

Page 38: ...touch metal surfaces during application If tip of nozzle becomes clogged cut off tip as required If female threads are contaminated or rusty clean threads by using a thread chaser prior to installati...

Page 39: ...tank on the Fuel Tank Bracket and the T frame and line up with the mounting holes Use rubber shims as needed to adjust the location of the tank and ensure that the tank does not rest against the insid...

Page 40: ...of the area before drilling holes to mount the stand Drill 3 holes to match control bracket as shown below and secure with capscrews and nylock nuts noted in the Parts Section The rubber boot under t...

Page 41: ...to the solenoid valve Route the wires through the back window with the cable control wires Use the rubber grommet in the window to protect the wire and route the wire out of the cab down to the 1 4 h...

Page 42: ...Assembly Section 2 10 WEATHER PACK METRI PACK ASSEMBLY These instructions apply to both Weather Pack and Metri Pack connectors NOTE Use the specific tool for the type of connector you are assembling A...

Page 43: ...t attach the valve mounting plate to the mounting bracket Align the holes on the plate to the holes on the bracket Use the hardware shown in the Parts Section to attach the plate to the valve mounting...

Page 44: ...Parts Section ASM JD 0089 JD5M RETURN LINE INSTALLATION The return line will be plumbed into the front of the Branch Tee as shown in previous illustration which will be assembled into the adapter loca...

Page 45: ...sembly Section 2 13 MANUAL SWITCHBOX MOUNTING The switchbox is to be secured to the operator s side of the control handles or valve stand Refer to the Parts Section for assembly and components needed...

Page 46: ...ary boom cylinders This check valve allows oil to free flow into the gland end of the main and secondary boom cylinders but restricts flow out of the cylinder thereby providing proper boom control Thi...

Page 47: ...URE GAUGE MOUNTING OPTIONAL Mount the temperature gauge where it is clearly visible to the operator Attach the green wire from the negative post on the gauge to a grounded bolt on the tractor frame Re...

Page 48: ...ASSEMBLY Assembly Section 2 16 TRIPLE FLAIL HYDRAULIC DIAGRAM ASM T3F 0020...

Page 49: ...ise the tank into position Line up the holes on the tank with the holes on the mounting brackets and install the hardware Once all mounting hardware is in place and secured tighten the capscrews The p...

Page 50: ...nformation 2 Raise flail bonnets up to their highest position 3 Lower draft beam cylinders 1 1 2 inches for travel lock hook clearance 4 Mount the hook to the travel lock bracket with travel lock pin...

Page 51: ...B on cooler fan connector G ORANGE 10 GA wire from switchbox to A on cooler fan connector H ORANGE 16 GA wire from switchbox to A on Mower Run Right connector I BLACK 16 GA wire from switchbox to B o...

Page 52: ...EPS Because the tractor steps need to be removed to make room for the relocated DEF tank and left mower draft beam step plates are installed on the left side flail Use the step plates when entering or...

Page 53: ...main boom and secondary boom with the hose cover provided Where hoses may contact the frame or other edges wrap with split hose and secure with hose clamps or zip ties On non cab units the pressure an...

Page 54: ...ou are mounting onto a 4WD tractor The flap and mounting bar will interfere with your front tires If you are running the mowers in reverse rotation you will not have a flap to cut in the front instead...

Page 55: ...e pin flatwasher and R clip as shown below Install all fittings in the outboard cylinder and adjust to point towards the butt end of the cylinder Attach the hoses as specified in the Parts Section Sli...

Page 56: ...ivot arm with short distance between the cutout and the end of the pivot arm into the cylinder clevis Next line up the holes of the left and right lift linkage arms outside of the cylinder clevis hole...

Page 57: ...d in the Maintenance Section BE SURE TO OPEN THE BALL VALVES Start the tractor and operate the inboard cylinder through the entire stroke and the outboard cylinder through the bottom stroke repeatedly...

Page 58: ...rference with the stored left side flail the left side handrail on the cab will need to be replaced with Tiger Part 06370279 Remove and discard the handrail on the left side of the cab Save the hardwa...

Page 59: ...k you must actuate the lift valve handles several times to relieve any pressure in the lines Before operating the mower the cutter head and boom should be slowly moved throughout the full range of mot...

Page 60: ...ASSEMBLY Assembly Section 2 28...

Page 61: ...Operation Section 3 1 2012 Alamo Group Inc OPERATION SECTION...

Page 62: ...ny model Some pictures may show shields removed for picture clarity NEVER operate implement without all shields in place and in good operational condition The operator must be familiar with the mower...

Page 63: ...Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safet...

Page 64: ...roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the rai...

Page 65: ...TRACTOR Before getting onto the tractor the operator must read and completely understand the implement and tractor operator manuals If any part of either manual is not completely understood consult an...

Page 66: ...e key and wait for all motion to come to a complete stop before exiting the operator s seat NEVER leave the seat until the tractor its engine and mower head movement have come to a complete stop Use h...

Page 67: ...operating controls are in the neutral and off position The PTO control lever is disengaged The hydraulic remote control levers are in the neutral position Refer to the tractor owner s manual for tract...

Page 68: ...when attaching 3 point equipment 4 Turn off the tractor engine and dismount 5 One lift arm at a time align arm end hole between the set of A frame lift lugs Insert hitch pin through the lug and arm ho...

Page 69: ...INE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a...

Page 70: ...d lock nut and adjust height by turning the Adjustment Rod Retighten the Adjustment rod lock nut and then reinstall hardware 12 Lower cutter housing to the ground and remove lifting device 13 Set cutt...

Page 71: ...INE ATTACHMENT The driveline yoke and tractor PTO shaft must be dirt free and greased for attachment To connect the mower driveline to the tractor PTO output shaft pull the driveline yoke collar back...

Page 72: ...of 12 must be maintained Bottoming Out Check Procedure Disconnect driveline from the tractor and slide the profiles together until fully compressed Place a mark on the inner shield 1 8 from the end o...

Page 73: ...an authorized dealer to purchase the required driveline length NOTE If the driveline cannot be shortened and still maintain the required profile engagement the operator must be made aware of terrain c...

Page 74: ...ware Serious injury may occur from not maintaining this machine in good working order SG 21_A 8 1 Tractor Pre Operation Inspection Service Refer to the tractor operator s manual to ensure a complete p...

Page 75: ...t be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact SFL 5 Replace bent or broken blades with new blades NEVER ATTEMPT TO STRAIGHTEN WEL...

Page 76: ...rozen together Reference the Maintenance Section for proper slip clutch maintenance Ensure the slip clutch shield and drive belts shields are in place and in good repair Ensure the tractor PTO master...

Page 77: ...ness and excessive wear Make sure the mower is securely blocked up before crawling beneath Replace damaged worn and missing knives as complete sets to maintain cuttershaft balance Remove any grass or...

Page 78: ...V Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage is in good condition There...

Page 79: ...erator s Manual is in the canister All safety decals are in place and legible The Mounting frame bolts are in place and tight The connection bolts pins are tight There are no cracks in mower The Hydra...

Page 80: ...ng and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the follow...

Page 81: ...the tractor OPS U 0033 9 2 Brake and Differential Lock Setting Make sure the tractor brakes are in good operating condition Tractor brakes can be set to operate independently allowing single rear whee...

Page 82: ...et on unit as shown in Figure Op 258_A 5 Make certain that all control levers are in HOLD position when transporting unit The mower s center of gravity is raised making the mower more prone to tipping...

Page 83: ...LIFT lever forward enough to slowly lower unit until it touches ground then push both levers forward to FLOAT position NOTE For best mowing results and longer roller life both LIFT and TILT levers sho...

Page 84: ...icult to control Drive the tractor with the 3 Point lift arms in the raised position and lock the control lever in the transport detent position to prevent damage to the mower driveline when turning P...

Page 85: ...ractor and through the support bearings or downward onto the PTO shaft breaking it off Damage resulting from over collapse of the driveline s inner profile and its outer housing may allow the drivelin...

Page 86: ...TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These manual...

Page 87: ...once Immediately idle the engine speed and disengage the PTO Wait for all mower rotating motion to stop then raise the mower and move the tractor and implement off the object Inspect the area and remo...

Page 88: ...nate streaking and make the final cut more uniform SFL 6_A 10 3 Engaging the Power Take Off PTO Before engaging the PTO make certain that the area is clear of bystanders and passersby The implement mu...

Page 89: ...nd not by the engine operating speed The operator may be required to experiment with several gear range combinations to determine the best gear and range which provides the most ideal performance from...

Page 90: ...control in the tractor operator s manual The tilt of the rear mower is controlled with the third spool in the lift valve and is coordinated as shown above The left and right mower ON OFF switches are...

Page 91: ...f the blades will occur rapidly when the flail cutter is used this way To ensure a clean cut engine speed should be maintained at approximately 1800 2200 R P M If the tractor slows to less than 1800 R...

Page 92: ...d shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor OPS F 0011 12 DISCONNECTING THE MOWER FROM THE TRACTOR Before disconnecting the mowe...

Page 93: ...ly to avoid damaging the driveline or its shield Do not let the driveline fall into mud or dirt which can contaminate the bearing and shorten the life of the driveline OPS F 0013 Never work under the...

Page 94: ...at the mower will be ready for use at the start of the next season Store the mower in a clean dry place with the mower housing resting securely on blocks or at ground level Keep the driveline yoke fro...

Page 95: ...rds of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area Therefore the operator must employ good judgement and safe operation...

Page 96: ...xtreme caution should be used when transporting the tractor and implement on public roadways The tractor must be equipped with all required safety warning features including a SMV emblem and flashing...

Page 97: ...MV emblem if faded damaged or no longer reflective OPS U 0020 Make sure that all tractor flashing warning lights headlights and brake tail lights are functioning properly before proceeding onto public...

Page 98: ...nd gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through OPS U 0024 Use adequately sized and rated t...

Page 99: ...roper type lubricant Replace with proper lubricant Excessive trash build up Remove trash around gearbox Bearing or gears set up Consult your Dealer improperly Gearbox Noisy Rough Gears Run in or chang...

Page 100: ...y Re plumb valve Quick coupler not completely Complete connection connected Oil squirting from Breather Oil leaking by piston ring Do not carry cutter on cylinder Vent Hole Small leakage amount is nor...

Page 101: ...o high Mow at 3 1 2 and re cut lower Grass Clippings Windrow Grass too wet Wait for grass to dry or Clump Grass too high Mow at 3 1 2 and re cut lower Housing plugged Clean underside of deck Grass Not...

Page 102: ...OPERATION TRIPLE FLAIL Operation Section 3 42 2012 Alamo Group Inc OPERATION...

Page 103: ...Maintenance Section 4 1 2016 Alamo Group Inc MAINTENANCE SECTION...

Page 104: ...e gauge hydraulic reservoir sight gauge etc Take the required action to correct any problems immediately Release of energy from pressurized systems may cause inadvertent actuation of cylinders or sudd...

Page 105: ...lace grommets if damaged or missing Pivot Points Lubricate Inject grease until it appears at ends Hydraulic Fittings Check for leaks Tighten when needed Do Not use hands to check for leaks see Mainten...

Page 106: ...Disk mounting bolts Check 5 8 x 1 3 4 or 5 8 x 2 bolts disk to spindle torque to 204 dry 184 oiled ft lbs Belts Check Adjust Check if broken tighten as required Main Frame and Deck Check Retorque bol...

Page 107: ...hours or yearly MONTHLY OR EVERY 150 HOURS ITEM SERVICE COMMENTS Hydraulic Fluid Level Check Add as needed Hyd Tank Breather Clean Check Replace Clean or replace Element as required Rear Tire Type Ma...

Page 108: ...re rises Low oil level Bring oil to proper level above 200 F Kinked blocked hoses Inspect repair or replace Worn pump motor Disable and repair Mower will not start Blown fuse Check fuse between mower...

Page 109: ...wer turns slowly Contaminants restricting Remove large nut on side of large or not at all spool movement in valve block Remove spring and use valve body needle nose vise grip to pull spool from block...

Page 110: ...MAINTENANCE TRIPLE FLAIL Maintenance Section 4 8 2016 Alamo Group Inc MAINTENANCE TORQUE SPECIFICATIONS...

Page 111: ...5M Normal Temperatures 10 F Start Up JD20C Mobilfluid 424 MF M1135 M1141 FNH M2C134D FNH201 Normal Temperatures 15 F Start Up ISO 46 Anti Wear Mobil DTE 25 High Operating Temp Above 90 F ISO 100 Anti...

Page 112: ...tions of Soaps and Detergents Windex Top Job Joy Mr Clean Fantastik Formula 409 Sumalight D12 Brucodecid Organic Solvents Butyl Cellosolve Kerosene Hexel F O 554 Naphtha VM P grade Neleco Placer Turco...

Page 113: ...glass on the side of the tank Do not over fill The reservoir has been over filled when oil is visible in the upper sight glass If tank has too much oil the excess may be expelled through the pressuri...

Page 114: ...inside of the bowl if dirt is present Remove the old element from the filter head by pulling with a rotation motion Dispose of the used element properly Remove the new element from the packaging Using...

Page 115: ...se protrudes from joints Grease all pivot points daily or every 8 hours of service With the cutter head lowered locate the grease zerks on the linkage and pivot bosses Inject Lithium Complex Extreme P...

Page 116: ...y or for every 8 hours of service GREASING PUMP DRIVE SHAFT COUPLER With engine stopped ensure drive shaft alignment by grasping coupler and sliding back and forth Coupler should slice freely with app...

Page 117: ...ure both sides of the flail are adjusted the same ADJUSTING STANDARD DUTY CUT HEIGHT To adjust the cutting height of the standard duty flail head the two nuts on the roller shaft brackets must be take...

Page 118: ...bearing cover Normal conditions require one or two pumps in each bearing using Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications This is to be done with a standard gre...

Page 119: ...the idler tensioning rod for each flail Loosen the locking nut Turn the adjusting nut until the washer between the spring and nuts are flush with the spring housing or guide Tighten locking nut secure...

Page 120: ...D SHIELD GUARD Place a straight edge over both sheaves and measure the belt tension See TENSIONER MEASUREMENT PROCEDURE To adjust the Rosta Tensioner first loosen the Rosta Stop and Rosta Bolt that se...

Page 121: ...ven with the bottom of a straight edge laid across the sheaves 5 Remove the tension gauge and read the force applied from the bottom of the Small O Ring on the Deflection Force Scale 6 Compare the for...

Page 122: ...e rear hole Now disconnect the hoses and fittings from the motor and remove the taper lock hub and pulley from the motor by removing the three hub bolts from the existing positions and inserting simul...

Page 123: ...g REVERSING MOWER ROTATION OF SD REAR FLAIL MOWERS Remove the shield guard and belt shield Next remove the Rosta stop and loosen the Rosta Tensioner CAUTION the Rosta Tensioner is under belt pressure...

Page 124: ...not free movement in the chain the bearing next to the coupler may be shimmed as required to eliminate the chain binding Change all the knives on the cutter shaft as required The cutter shaft rotates...

Page 125: ...the broken part with tremendous force which may cause serious bodily injury or death Always replace blades in sets Blades that are damaged may indicate severe service or abuse If one blade is worn or...

Page 126: ...ble worn areas or If a Pin or D Ring has gouges or chipped areas Failure to replace abnormally worn pins or D Rings may lead to catastrophic failure and ejection of the broken part which may cause ser...

Page 127: ...ce which may cause serious bodily injury or death Always replace blades in sets Blades that are damaged may indicate severe service or abuse If one blade is worn or damaged other blades on the same sh...

Page 128: ...ipped areas or If Bushing fits loose in the Rotor Shaft Failure to replace abnormally worn bolts or bushings may lead to catastrophic failure of the blades and ejection of the broken part which may ca...

Page 129: ...me loose or require removal for knife replacement or any other reason they must be discarded and replaced with new nuts Knives should not be welded on for any reason RECOMMENDED FILLING INSTRUCTIONS F...

Page 130: ...95ft lb or 104ft lb if you use an extension the top string guard on the drive side 8 Install use loctite 271 or equivalent and torque 95ft lb or 104ft lb if you use an extension the bottom string guar...

Page 131: ...MAINTENANCE TRIPLE FLAIL Maintenance Section 4 29 2016 Alamo Group Inc MAINTENANCE...

Page 132: ...ings or replace hoses immediately _______ Knives Inspect for missing or damaged knives change only complete sets as needed _______ Belts Check Tighten Replace belts as needed _______ Main Frame Deck U...

Page 133: ...ID ENGINE MOUNT TRACTORS ONLY If replacement of components of the crankshaft adapter assembly is required follow the assembly procedures shown below Seat rubber grommet completely into counterbore the...

Page 134: ...MAINTENANCE TRIPLE FLAIL Maintenance Section 4 32 2016 Alamo Group Inc MAINTENANCE...

Page 135: ...PARTS SECTION JD5xxxM T4F TRIPLE FLAIL...

Page 136: ...VERSE ROTATION 30 110 IN REAR FLAIL DRIVE ASSEMBLY 32 75 IN SIDE FLAIL STANDARD ROTATION 34 75 IN SIDE FLAIL REVERSE ROTATION 36 63 IN SIDE FLAIL STANDARD ROTATION 38 63 IN SIDE FLAIL REVERSE ROTATION...

Page 137: ...PARTS ORDERING GUIDE 2019 Alamo Group Inc Parts Section 3 JD5XXXM T4F TRIPLE FLAIL...

Page 138: ...TRACTOR MOUNT KIT 2019 Alamo Group Inc Parts Section 4 JD5XXXM T4F TRIPLE FLAIL...

Page 139: ...W 20MM X 40MM 2 5P 10 9 12 06530237 6 CAPSCREW 3 4 X 2 1 4 NC GR8 13 06430225 2 SPACER 14 35271 2 CLAMP PLATE MID 15 21830 4 CAPSCREW 3 4 X 1 1 2 NC 16 06530543 2 CAPSCREW 16MM X 170MM 2 OP 10 9 17 21...

Page 140: ...TRACTOR MOUNT KIT HYDRAULICS 2019 Alamo Group Inc Parts Section 6 JD5XXXM T4F TRIPLE FLAIL...

Page 141: ...1 X 55 10 33554 4 ELBOW 1 MOR X 1 MJ 45 11 06510083 2 BRAKE VALVE 12 32869 1 NIPPLE LONG 14 06501264 1 HOSE 1 X 99 15 06500328 2 HOSE 1 X 96 16 33555 3 ADAPTER 1 MOR X 1 MJ 17 06501257 1 HOSE 1 X 63 1...

Page 142: ...FUEL TANK ASSEMBLY 2019 Alamo Group Inc Parts Section 8 JD5XXXM T4F TRIPLE FLAIL...

Page 143: ...70349 1 COVER DEF JD5M T3F 6 1 DEF TANK PUMP EXISTING PART 7 06412980 1 COVER CONTROLLER 8 06412981 1 COVER DEF JD5M T3F 9 22016 13 FLATWASHER 3 8 GR8 10 21630 13 CAPSCREW 3 8 X 1 NC 11 25391 1 CAP 12...

Page 144: ...FUEL TANK AUXILIARY TANK HOSES 2019 Alamo Group Inc Parts Section 10 JD5XXXM T4F TRIPLE FLAIL...

Page 145: ...06370287 1 FUEL TANK JD5M T3F 2 06520618 1 ELBOW 5 16 BARB X 1 4 MP 3 06520617 1 BARB 5 16 X 1 4 MP 4 06520619 1 PLUG ROUND 1 5 X 5 5 23568 2 CLAMP HOSE 24 6 35096 1 HOSE HEATER 5 8 7 6T4201 2 PLUG P...

Page 146: ...BUMPER TANK MOUNT 2019 Alamo Group Inc Parts Section 12 JD5XXXM T4F TRIPLE FLAIL...

Page 147: ...ES LH JD54 5525 T3F 9 06410259 1 BRACKET RES RH JD54 5525 T3F 10 33764 16 FLATWASHER 5 8 GR8 SAE 11 21780 12 CAPSCREW 5 8 X 1 1 4 NC 12 33880 4 FLATWASHER 3 4 GR8 SAE 13 27282 4 CAPSCREW 20MM X 55MM 1...

Page 148: ...COOLER ASSEMBLY 2019 Alamo Group Inc Parts Section 14 JD5XXXM T4F TRIPLE FLAIL...

Page 149: ...4 06380006 1 MNT COOLER BUMPER TANK RH 5 06510350 1 COOLER FRONT MNT 7 21530 10 CAPSCREW 1 4 X 1 NC 8 21629 4 CAPSCREW 3 8 X 3 4 NC 9 22014 10 FLATWASHER 1 4 10 22016 4 FLATWASHER 3 8 11 21986 10 LOCK...

Page 150: ...LIFT VALVE MOUNT 4 SPOOL HUSCO 2019 Alamo Group Inc Parts Section 16 JD5XXXM T4F TRIPLE FLAIL...

Page 151: ...06500825 1 HOSE 3 4 X 40 14 06503023 2 ADAPTER 3 4 MB X 3 4 MJ 15 6T2615 4 WASHER FENDER 3 8 16 06340033 1 VALVE MOUNT 17 06503193 1 TEE RUN 27MM X 3 4 MF X 3 4 MF 18 21627 12 NYLOCK NUT 3 8 NC 19 216...

Page 152: ...4 SPOOL CABLE CONTROL MOUNT 2019 Alamo Group Inc Parts Section 18 JD5XXXM T4F TRIPLE FLAIL...

Page 153: ...T 1 4 NC 8 21546 2 CAPSCREW 1 4 X 7 NC 9 21636 3 CAPSCREW 3 8 X 2 1 2 NC 10 27082B 3 SPACER 11 21627 3 NYLOCK NUT 3 8 NC 12 06505100 4 CBL CNTRL 108 13 21547 1 CAPSCREW 1 4 X 8 NC 14 21527 4 NYLOCK NU...

Page 154: ...EGRESS PUMP MOUNT 2019 Alamo Group Inc Parts Section 20 JD5XXXM T4F TRIPLE FLAIL...

Page 155: ...9 2 CAPSCREW 3 8 X 3 4 NC 5 33880 1 FLATWASHER 3 4 GR8 SAE 6 24860 1 CAPSCREW 20MM X 40MM 2 5P 10 9 7 06533000 1 FLATWASHER 7 8 GR8 8 06530538 1 CAPSCREW SKTHD 24MM X 50MM 3 0 9 06413022 1 COVER EGRES...

Page 156: ...EGRESS MOUNT HYDRAULICS 2019 Alamo Group Inc Parts Section 22 JD5XXXM T4F TRIPLE FLAIL...

Page 157: ...RESS PUMP RING CONNECTOR 3 8 STUD HOSE 1 4 X 96 HOSE 1 4 X 90 WIRE RED 14GA IN FEET CAPSCREW 1 4 X 3 4 NC LOCKWASHER 1 4 COVER FRONT HALF HOSE 1 2 X 32 COVER REAR HALF ADAPTER 3 8 MOR X 3 8 MJ LOCKWAS...

Page 158: ...DRAFT BEAM RIGHT HAND 2019 Alamo Group Inc Parts Section 24 JD5XXXM T4F TRIPLE FLAIL...

Page 159: ...PIN 14 6T3005 1 CYLINDER PIN 15 6T3004 1 R CLIP 16 6T2614 1 FLATWASHER 1 17 TB3010 2 BUSHING 19 23724 3 SPACER 21 22076 2 SPACER AS NEEDED 22 22077 2 SPACER AS NEEDED 23 34244 3 ELBOW 1 2 MOR X 1 2 FO...

Page 160: ...DRAFT BEAM LEFT HAND 2019 Alamo Group Inc Parts Section 26 JD5XXXM T4F TRIPLE FLAIL...

Page 161: ...IN 14 6T3005 1 CYLINDER PIN 15 6T3004 1 R CLIP 16 6T2614 1 FLATWASHER 1 17 TB3010 2 BUSHING 19 23724 2 SPACER 21 22076 2 SPACER AS NEEDED 22 22077 2 SPACER AS NEEDED 23 34244 3 ELBOW 1 2 MOR X 1 2 FOR...

Page 162: ...D ROTATION ITEM PART NO QTY DESCRIPTION 1 06742221 1 BONNET 110 HD 2 21732 2 CAPSCREW 1 2 X 1 3 4 NC 3 21990 22 LOCKWASHER 1 2 4 TF4335 1 ROD GROUND ROLLER ADJ LF 2019 Alamo Group Inc Parts Section 28...

Page 163: ...SKID SHOE L PROFILE OUTER 22 TF1702 1 BAFFLE FLAIL 102 HD 23 6T2283 10 CARRIAGE BOLT 3 8 X 1 NC 24 06320241 1 GROUND ROLLER 110 25 TF1045B 2 GRND ROLLER STUB SHAFT 26 6T2330 8 CAPSCREW 7 16 X 1 1 2 S...

Page 164: ...ROTATION ITEM PART NO QTY DESCRIPTION 1 06742221 1 BONNET 110 HD 2 21732 3 CAPSCREW 1 2 X 1 3 4 NC 3 21990 22 LOCKWASHER 1 2 4 TF4335 1 ROD GROUND ROLLER ADJ LF 2019 Alamo Group Inc Parts Section 30...

Page 165: ...AFFLE FLAIL 110 HD 23 6T2283 10 CARRIAGE BOLT 3 8 X 1 NC 24 06320241 1 GROUND ROLLER 110 25 TF1045B 2 GRND ROLLER STUB SHAFT 26 6T2330 8 CAPSCREW 7 16 X 1 1 2 SKT HD 27 06530217 8 CAPSCREW 1 2 X 2 NC...

Page 166: ...POINT 3 40454 2 SPACER 4 27508 4 CAPSCREW 8MM X 20MM 1 25 5 6T2619 8 LOCKWASHER 8MM 6 28447E 1 GUARD OUTPUT SHAFT 7 28505 1 GEARBOX REAR FLAIL COMER T22A 8 06520181 1 GUARD PTO GRBX 9 34948 4 FLATWAS...

Page 167: ...3 26 31740 1 NYLOCK NUT 20MM 2 5 27 TF3043 1 SHEAVE 7 5 28 30049 2 BUSHING QD SK 1 1 4 1 4 KEY 29 28572 1 KEY 1 4 SQ X 2 30 TF3023 2 V BELT 630 31 31286A 1 SHIELD BELT 32 21988 4 LOCKWASHER 3 8 33 216...

Page 168: ...75 IN SIDE FLAIL STANDARD ROTATION 2019 Alamo Group Inc Parts Section 34 JD5XXXM T4F TRIPLE FLAIL...

Page 169: ...ND ROLLER 75 18 6T2330 8 CAPSCREW SKT HD 7 16 X 1 1 2 NC 19 6T2331 8 CAPSCREW SKT HD 7 16 X 1 NC 20 28086A 2 SKID SHOE STD DUTY REAR FLAIL 21 30013 10 PLOW BOLT 3 8 X 1 1 4 NC GR5 28747 CUTTERSHAFT AS...

Page 170: ...75 IN SIDE FLAIL REVERSE ROTATION 2019 Alamo Group Inc Parts Section 36 JD5XXXM T4F TRIPLE FLAIL...

Page 171: ...KT HD 7 16 X 1 1 2 NC 19 6T2331 8 CAPSCREW SKT HD 7 16 X 1 NC 20 28086A 2 SKID SHOE STD DUTY REAR FLAIL 21 30013 9 PLOW BOLT 3 8 X 1 1 4 NC GR5 28747 CUTTERSHAFT ASSY STANDARD 22 23 24 25 26 28748 CUT...

Page 172: ...63 IN SIDE FLAIL STANDARD ROTATION 2019 Alamo Group Inc Parts Section 38 JD5XXXM T4F TRIPLE FLAIL...

Page 173: ...LER 17 28650A 1 GROUND ROLLER 63 18 6T2330 8 CAPSCREW SKT HD 7 16 X 1 1 2 NC 19 6T2331 8 CAPSCREW SKT HD 7 16 X 1 NC 20 28086A 2 SKID SHOE STD DUTY REAR FLAIL 21 30013 10 PLOW BOLT 3 8 X 1 1 4 NC GR5...

Page 174: ...63 IN SIDE FLAIL REVERSE ROTATION 2019 Alamo Group Inc Parts Section 40 JD5XXXM T4F TRIPLE FLAIL...

Page 175: ...UND ROLLER 63 18 6T2330 8 CAPSCREW SKT HD 7 16 X 1 1 2 NC 19 6T2331 8 CAPSCREW SKT HD 7 16 X 1 NC 20 28086A 2 SKID SHOE STD DUTY REAR FLAIL 21 30013 10 PLOW BOLT 3 8 X 1 1 4 NC GR5 28743 CUTTERSHAFT A...

Page 176: ...TRIPLE EGRESS MOUNTING 2019 Alamo Group Inc Parts Section 42 JD5XXXM T4F TRIPLE FLAIL...

Page 177: ...TRIPLE EGRESS MOUNTING CONT 2019 Alamo Group Inc Parts Section 43 JD5XXXM T4F TRIPLE FLAIL...

Page 178: ...TRIPLE EGRESS OPERATION 2019 Alamo Group Inc Parts Section 44 JD5XXXM T4F TRIPLE FLAIL...

Page 179: ...TRIPLE EGRESS PUMP BREAKDOWN 2019 Alamo Group Inc Parts Section 45 JD5XXXM T4F TRIPLE FLAIL...

Page 180: ...OTTOM EGRESS SWITCH BOX 2 34933 1 TOP EGRESS SWITCH BOX 3 34937 1 KEY SWITCH 4 34936 1 CIRCUIT BREAKER 10AMP 5 34935 1 ROCKER SWITCH 6 34938 1 STRAIN RELIEF 7 34939 1 LOCK NUT 3 4 8 34940 1 DECAL TIGE...

Page 181: ...TRIPLE EGRESS SCHEMATIC 2019 Alamo Group Inc Parts Section 47 JD5XXXM T4F TRIPLE FLAIL...

Page 182: ...TRIPLE EGRESS TROUBLESHOOTING 2019 Alamo Group Inc Parts Section 48 JD5XXXM T4F TRIPLE FLAIL...

Page 183: ...NOTES 2019 Alamo Group Inc Parts Section 49 JD5XXXM T4F TRIPLE FLAIL...

Page 184: ...3 X 8 HYDRAULIC CYLINDER BREAKDOWN 2019 Alamo Group Inc Parts Section 50 JD5XXXM T4F TRIPLE FLAIL...

Page 185: ...0170 1 CYLINDER GLAND 3 6T0178 1 CLEVIS END 4 23870 1 CYLINDER TUBE 5 23869 1 PISTON ROD 6 6T0173 1 PISTON 7 6T0179 1 LOCKNUT 8 21749 4 TIE ROD ASY 6T0187 SEAL KIT 9 2 O RING 10 2 BACK UP WASHER 11 1...

Page 186: ...TION 06501021 HYDRAULIC CYLINDER COMPLETE 1 06501550 1 ROD 2 06501551 1 TUBE WELDMENT 3 06501552 1 PISTON 4 06501553 1 CYLINDER HEAD 5 06501554 1 CLEVIS 06501555 SEAL REPAIR KIT ITEMS 6 THROUGH 12 201...

Page 187: ...TION 06501023 HYDRAULIC CYLINDER COMPLETE 1 06501561 1 ROD 2 06501562 1 TUBE WELDMENT 3 06501552 1 PISTON 4 06501563 1 CYLINDER HEAD 5 06501554 1 CLEVIS 06501564 SEAL REPAIR KIT ITEMS 6 THROUGH 12 201...

Page 188: ...NOTES 1 2019 Alamo Group Inc Parts Section 54 JD5XXXM T4F TRIPLE FLAIL...

Page 189: ...WARRANTY SECTION Warranty Section 7 1...

Page 190: ......

Page 191: ...pment is modified or altered in ways not approved in writing by Tiger if repair parts other than genuine Tiger repair parts have been used or if the equipment has been subject to misuse neglect accide...

Page 192: ...al you can help prevent accidents The objective of this manual is to help make you a better operator Remember SAFETY IS YOU Your safety and the safety of those around you depends on YOU Common sense s...

Page 193: ...that each employee uses such Seatbelt while the tractor is moving and 4 Ensure that each employee tightens the Seatbelt sufficiently to confine the employee to the protected area provided by the ROPS...

Page 194: ...Printed in USA Tiger Corporation...

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